CN105795368A - Dynamic rolling and rubbing pickling method for meat product production and rolling and rubbing device of method - Google Patents

Dynamic rolling and rubbing pickling method for meat product production and rolling and rubbing device of method Download PDF

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Publication number
CN105795368A
CN105795368A CN201610344044.5A CN201610344044A CN105795368A CN 105795368 A CN105795368 A CN 105795368A CN 201610344044 A CN201610344044 A CN 201610344044A CN 105795368 A CN105795368 A CN 105795368A
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China
Prior art keywords
dynamic
tumbling
knead
rubbing
rolling
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Pending
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CN201610344044.5A
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Chinese (zh)
Inventor
倪来学
王伟
吴昊
金维忠
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Linyi Jinluo Wenrui Food Co Ltd
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Linyi Jinluo Wenrui Food Co Ltd
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Priority to CN201610344044.5A priority Critical patent/CN105795368A/en
Publication of CN105795368A publication Critical patent/CN105795368A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23BPRESERVING, e.g. BY CANNING, MEAT, FISH, EGGS, FRUIT, VEGETABLES, EDIBLE SEEDS; CHEMICAL RIPENING OF FRUIT OR VEGETABLES; THE PRESERVED, RIPENED, OR CANNED PRODUCTS
    • A23B4/00General methods for preserving meat, sausages, fish or fish products
    • A23B4/14Preserving with chemicals not covered by groups A23B4/02 or A23B4/12
    • A23B4/18Preserving with chemicals not covered by groups A23B4/02 or A23B4/12 in the form of liquids or solids
    • A23B4/20Organic compounds; Microorganisms; Enzymes

Abstract

The invention belongs to the technical field of meat product processing, and particularly relates to a dynamic rolling and rubbing pickling method for meat product production.The dynamic rolling and rubbing pickling method for meat product production comprises the following steps that firstly, raw material stuffing, pickling liquid and egg white powder are sequentially added into a rolling and rubbing tank; secondly, dynamic rolling and rubbing are conducted for 355-365 minutes; lastly, filling is directly performed after rolling and rubbing are finished.According to the dynamic rolling and rubbing pickling method, the physical and chemical properties of the meat quality and factors of rolling and rubbing pickling in various aspects are organically integrated, the scientific and innovative change on the rolling and rubbing time is achieved, therefore, the pickling liquid is absorbed more comprehensively and more uniformly, and the water binding capacity of an obtained meat product reaches the optimum peak state.

Description

A kind of dynamic knead-salting method for meat products production and tumbling device thereof
Technical field
The invention belongs to the technical field of meat products processing, be specifically related to a kind of dynamic knead-salting method produced for meat products.
Background technology
The production of current meat products adopts tumbling in short-term to pickle, with static state, the mode combined more, namely material filling with pickling liquid after tumbling mixes, material filling is stood and within 15-20 hour, pickles, again through tumbling or stirring technique, the starch added or egg albumen powder are mixed homogeneously with preserved materials filling after pickling end, subsequently into filling link.Tumbling is the principle utilizing physical impact, allows meat stir up and down in cylinder, mutually rubs, beats, and reaches massage, pickled effect.Pickling is supplementing of tumbling, makes meat better absorb pickling liquid uniformly, improves the power that is knotted of meat and the elasticity of product.By tumbling, massage, pickle human body breaks down proteins can be made to become water-solubility protein, be easily absorbed by the body, additive and human body protein can be made simultaneously to merge each other, tenderize reaching meat, the effect that mouthfeel is good.
But this traditional mode of production, life cycle of the product is longer, because tumbling time is short, it is necessary to carries out static state and pickles, and only static state is pickled and is accomplished by 15~20 hours, and the easy cooperating microorganisms of curing process, affect the freshness of meat;Meanwhile, static state pickles the equipment of taking up room, and expends resource.And for the high product of meat content, the relative thickness of meat stuffing, only add static state by tumbling in short-term and pickle, salt, phosphate etc. can not fully penetrate in the middle of meat stuffing, it is impossible to fully extract meat albumen, affect structure and the mouthfeel of product.
Summary of the invention
Present invention aims in existing meat products production process not by tumbling and pickle be incorporated into the problem walking to optimal state and a kind of dynamic knead-salting method for meat products production be provided, physicochemical property and the knead-salting each side factor of meat are carried out organic combination by this dynamic knead-salting method, tumbling time is made that science innovation is changed, making pickling liquid absorption more comprehensively, evenly, the retentiveness of gained meat products reaches best peak state;The mouthfeel of gained meat products is tenderer simultaneously, and meat is more flexible, thus taste is better, the quality of product keeps better, and shelf life is longer.Whole dynamic knead-salting method shortens the production cycle of product, decreases the breeding of microorganism, and meat is fresher.
The technical scheme is that a kind of dynamic knead-salting method produced for meat products, comprise the following steps: first raw material material filling, pickling liquid, egg albumen powder are sequentially added in tumbling tank, then carrying out dynamic tumbling, described dynamic tumbling carries out 355~365 minutes;Tumbling is made directly filling after terminating.
Described dynamic tumbling carries out 360 minutes.
Described dynamic tumbling carries out when vacuum is-0.083~-0.090MPa, and wherein tumbling rotating speed is 16r/min;Tumbling angle of operation is 30 °~40 °.Each extrinsic factor in the physicochemical property of the comprehensive various meats of these tumbling conditions and dynamic tumbling is considered, the auxiliary dynamic tumbling of coordinated, material filling meat albumen in the dynamic tumbling procedure of 355~365 minutes is more fully extracted, better absorb pickling liquid, the retentiveness of meat is better, and taste is better;Mouthfeel is tenderer simultaneously, and meat is more flexible.
The drop temperature of described dynamic tumbling is 0-4 DEG C.
Described dynamic tumbling carries out according to the circulation of following drive manner: turn first counterclockwise 30 minutes, then interval 1 minute, finally turns 2 minutes clockwise, completes once to operate;Recirculation operating successively.The dynamic tumbling time of design synthesis of this kind of drive manner, material filling each side factor such as characteristic, it is ensured that dynamically tumbling procedure will not destroy the original elastic of material filling itself, simultaneously facilitates more full and uniform the infiltrating between the texture expecting filling self of pickling liquid.
Described pickling liquid includes following component: sodium lactate, carrageenan, edible essence, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate, guar gum, xanthan gum, sodium caseinate, glyceryl monostearate, potassium sorbate, D-Sodium isoascorbiate, Monas cuspurpureus Went, sodium nitrite, nisin, erythrosine, 5 '-disodium 5'-ribonucleotide, spice and Rhizoma amorphophalli powder.
Described spice is made up of following raw material: Flos Caryophylli, Cortex cinnamomi japonici (Ramulus Cinnamomi), coriander, allspice, hyssop and Herba thymi vulgaris.Flos Caryophylli matches bacteriostasis the most by force with Cortex cinnamomi japonici (Ramulus Cinnamomi), can be extended to 15 days the product shelf phase under 0-4 DEG C of condition, stores under room temperature condition, and shelf life was up to 5 days, and did not affect the organoleptic quality of product.Collaborative upper coriander is to the antibacterial effect of listeria spp with meat of ham goods for sample simultaneously, after detect 10 DEG C, preserving in 4 week, and bacteria containing amount 2.3log lower than control sample10cfu/ml.Coriander strengthens the bactericidal action to listeria spp with Herba thymi vulgaris and allspice phase coordinated simultaneously.Various strains are not only had selective bacteriostasis by above-mentioned raw materials synergistic combination together, and its inhibitory effect is greatly increased;The heat stability of bacteriostatic active ingredients increases substantially simultaneously.This spice all right appetite stimulator, spleen benefiting and stimulating the appetite, help digestion and the absorption of meat products food.
A kind of tumbling device for described dynamic knead-salting method, including tank body, described tank body is sandwich;Described tank body is connected to two water pipes.Inject cooling circulating water by water pipe, reduce material filling programming rate in tumbling procedure in can body and tank, it is ensured that product quality.
Described device rotary speed is 16~18r/min, the curing speed of high faster rotational speed material filling, improves and pickles effect.
Temperature in described sandwich controls at 9 DEG C.
The invention have the benefit that tumbling and pickling process are perfectly combined by the dynamic knead-salting method produced for meat products of the present invention.The basis of tradition tumbling technology carries out creative reform, breaks through a kind of meat products production technology pickling restriction in traditional handicraft for a long time, be mainly used in meat products, particularly without in the production of starch product, the production cycle of product can be shortened, improve product quality, energy efficient.
By meat products, particularly extending to 355~365 minutes without the tumbling time of starch product, pickling of whole meat products all completes in tumbling procedure, namely need not carry out static state again after tumbling terminates and pickle, be directly entered next production link.Utilize physical impact principle to make pickling liquid evenly more fully penetrate in material filling, accelerate its curing speed, improve its effect pickled.While ensureing product quality, improve the effect pickled and speed, be innovation and the development of meat products production technology.After tumbling terminates, it is made directly filling, it is not necessary to be further added by equipment and take up room simultaneously.
The described dynamic knead-salting method tumbling equipment adopted joined together simultaneously, in the rotating speed of equipment, angle of operation, temperature, vacuum and the duration of runs has all carried out creationary improvement, these condition coordinated realize described dynamic knead-salting method jointly, it is ensured that material filling reduces the waste of energy resources while evenly absorbing pickling liquid.
Below tumbling time is carried out experimental verification without starch meat products for sample:
One, during tumbling time≤330 minute:
(1) Sal, phosphate can not fully penetrate in cube meat, and meat albumen can not fully extract, and affects products taste;
(2) other additive such as moisture, spice, antioxidant can not association reaction abundant with meat, affect the formation of product special flavour, product retentiveness is poor simultaneously, easy water outlet;
(3) preservative can not be distributed in cube meat uniformly, and antiseptic effect is poor, affects the product shelf phase;
(4) production cycle of product is longer, and microorganism is easily grown, and affects the freshness of meat;
(5) personnel equipment can not be made full use of, affect the yield of product, and energy consumption is big.
Two, when tumbling time is 355~365 minutes:
(1) mouthfeel: Sal in pickling liquid, phosphate etc. fully penetrate in meat stuffing, and meat albumen fully extracts, and better absorbs pickling liquid, the retentiveness of meat is better, and taste is better;Mouthfeel is tenderer simultaneously, and meat is more flexible;
(2) sense organ: product tangent plane meat granule becomes apparent from, and color and luster is better;
(3) shelf-life: be incubated in 37 DEG C of environment, the quality of product keeps better, and shelf life is longer;
(4) shortening the production cycle of product, reduce the breeding of microorganism, meat is fresher;
(5) personnel equipment is made full use of, energy-saving and emission-reduction, save cost;
Three, result of the test explanation, without starch product peak state of best in qualityization of product when tumbling time is 355~365 minutes, wherein dynamically tumbling time is that the meat products of 360 minutes gained is in peak point state, but it is not that time more long quality is more excellent, the tumbling time extending product simply, the sarcostyle of meat and organizational structure subject to seriously, cause that the power that the is knotted elasticity of meat is deteriorated, retentiveness is deteriorated, and affects products taste and local flavor.The prolongation of time simultaneously is that the energy and equipment are wasted, and does not meet the policy of national sustainable development.
In sum, the dynamic knead-salting method for meat products production of the present invention makes the strength of material filling rub number of times, and (meat stuffing often turns tooth once through tumbling, it is considered as strength and rubs once, strength rubs number of times=turn number of teeth * rotating speed * tumbling time) up to 23040 times, it it is 10 times of prior art, physicochemical property and the knead-salting each side factor of meat are carried out organic combination by this dynamic knead-salting method, tumbling time is made that science innovation is changed, making pickling liquid absorption more comprehensively, evenly, the retentiveness of gained meat products reaches best peak state;The mouthfeel of gained meat products is tenderer simultaneously, and meat is more flexible, thus taste is better, the quality of product keeps better, and shelf life is longer.Whole dynamic knead-salting method shortens the production cycle of product, decreases the breeding of microorganism, and meat is fresher.
Detailed description of the invention
The present invention will be described in detail by the examples below.
A kind of dynamic knead-salting method produced for meat products, comprise the following steps: first raw material material filling, pickling liquid, egg albumen powder are sequentially added in tumbling tank, then carrying out carrying out dynamic tumbling when vacuum is-0.083~-0.090MPa, wherein tumbling rotating speed is 16r/min;Tumbling angle of operation is 30 °~40 °.Described dynamic tumbling carries out 360 minutes, and drop temperature is 0-4 DEG C;Tumbling is made directly filling after terminating.
Described dynamic tumbling carries out according to the circulation of following drive manner: turn first counterclockwise 30 minutes, then interval 1 minute, finally turns 2 minutes clockwise, completes once to operate;Start to operate to turn counterclockwise 30 minutes again, by that analogy until dynamically tumbling was to 360 minutes next time.The dynamic tumbling time of design synthesis of this kind of drive manner, material filling each side factor such as characteristic, it is ensured that dynamically tumbling procedure will not destroy the original elastic of material filling itself, simultaneously facilitates more full and uniform the infiltrating between the texture expecting filling self of pickling liquid.
Described pickling liquid includes following component: sodium lactate, carrageenan, edible essence, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate, guar gum, xanthan gum, sodium caseinate, glyceryl monostearate, potassium sorbate, D-Sodium isoascorbiate, Monas cuspurpureus Went, sodium nitrite, nisin, erythrosine, 5 '-disodium 5'-ribonucleotide, spice and Rhizoma amorphophalli powder.
Described spice is made up of following raw material: Flos Caryophylli, Cortex cinnamomi japonici (Ramulus Cinnamomi), coriander, allspice, hyssop and Herba thymi vulgaris.Flos Caryophylli matches bacteriostasis the most by force with Cortex cinnamomi japonici (Ramulus Cinnamomi), can be extended to 15 days the product shelf phase under 0-4 DEG C of condition, stores under room temperature condition, and shelf life was up to 5 days, and did not affect the organoleptic quality of product.Collaborative upper coriander is to the antibacterial effect of listeria spp with meat of ham goods for sample simultaneously, after detect 10 DEG C, preserving in 4 week, and bacteria containing amount 2.3log lower than control sample10cfu/ml.Coriander strengthens the bactericidal action to listeria spp with Herba thymi vulgaris and allspice phase coordinated simultaneously.Various strains are not only had selective bacteriostasis by above-mentioned raw materials synergistic combination together, and its inhibitory effect is greatly increased;The heat stability of bacteriostatic active ingredients increases substantially simultaneously.This spice all right appetite stimulator, spleen benefiting and stimulating the appetite, help digestion and the absorption of meat products food.
The described tumbling device for dynamic knead-salting method, including tank body, described tank body is sandwich;Described tank body is connected to two water pipes.Inject cooling circulating water by water pipe, reduce material filling programming rate in tumbling procedure in can body and tank, it is ensured that product quality.
Described device rotary speed is 16~18r/min, the curing speed of high faster rotational speed material filling, improves and pickles effect.
Temperature in described sandwich controls at 9 DEG C.
Below for the production technology without starch product with bubble face companion (mushroom), embody dynamic tumbling technique different from traditional handicraft.Concrete tumbling technological parameter such as table 1:
Table 1: without starch series of products and bubble face companion (mushroom) tumbling process ration
Note: meat stuffing often turns tooth once through tumbling, is considered as strength and rubs once, and strength rubs number of times=turn number of teeth * rotating speed * tumbling time.

Claims (10)

1. the dynamic knead-salting method produced for meat products, comprises the following steps: be first sequentially added in tumbling tank by raw material material filling, pickling liquid, egg albumen powder, then carry out dynamic tumbling, it is characterised in that described dynamic tumbling carries out 355~365 minutes;Tumbling is made directly filling after terminating.
2. the dynamic knead-salting method produced for meat products according to claim 1, it is characterised in that described dynamic tumbling carries out 360 minutes.
3. the dynamic knead-salting method produced for meat products according to claim 1, it is characterised in that described dynamic tumbling carries out when vacuum is-0.083~-0.090MPa, and wherein tumbling rotating speed is 16r/min;Tumbling angle of operation is 30 °~40 °.
4. the dynamic knead-salting method produced for meat products according to claim 1, it is characterised in that the drop temperature of described dynamic tumbling is 0-4 DEG C.
5. the dynamic knead-salting method produced for meat products according to claim 1, it is characterized in that, described dynamic tumbling carries out according to the circulation of following drive manner: turn first counterclockwise 30 minutes, then interval 1 minute, finally turn 2 minutes clockwise, complete once to operate;Recirculation operating successively.
6. the dynamic knead-salting method produced for meat products according to claim 1, it is characterized in that, described pickling liquid includes following component: sodium lactate, carrageenan, edible essence, sodium tripolyphosphate, sodium pyrophosphate, sodium hexameta phosphate, guar gum, xanthan gum, sodium caseinate, glyceryl monostearate, potassium sorbate, D-Sodium isoascorbiate, Monas cuspurpureus Went, sodium nitrite, nisin, erythrosine, 5 '-disodium 5'-ribonucleotide, spice and Rhizoma amorphophalli powder.
7. the dynamic knead-salting method produced for meat products according to claim 6, it is characterised in that described spice is made up of following raw material: Flos Caryophylli, Cortex cinnamomi japonici (Ramulus Cinnamomi), coriander, allspice, hyssop and Herba thymi vulgaris.
8. a tumbling device for dynamic knead-salting method described in claim 1, including tank body, it is characterised in that described tank body is sandwich;Described tank body is connected to two water pipes.
9. according to claim 8 for the tumbling device of dynamic knead-salting method, it is characterised in that described device rotary speed is 16~18r/min.
10. according to claim 8 for the tumbling device of dynamic knead-salting method, it is characterised in that the temperature in described sandwich controls at 9 DEG C.
CN201610344044.5A 2016-05-20 2016-05-20 Dynamic rolling and rubbing pickling method for meat product production and rolling and rubbing device of method Pending CN105795368A (en)

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CN109393356A (en) * 2018-11-20 2019-03-01 嘉兴三珍斋食品有限公司 A kind of raw making sheet duck and production method
CN109619440A (en) * 2018-12-03 2019-04-16 临沂金锣文瑞食品有限公司 A kind of compounding sausage water-retaining agent and its preparation and application

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109198523A (en) * 2018-07-26 2019-01-15 江苏省翠源食品股份有限公司 A kind of lock liquid formula vegetable-pickling technique
CN109393356A (en) * 2018-11-20 2019-03-01 嘉兴三珍斋食品有限公司 A kind of raw making sheet duck and production method
CN109619440A (en) * 2018-12-03 2019-04-16 临沂金锣文瑞食品有限公司 A kind of compounding sausage water-retaining agent and its preparation and application

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Application publication date: 20160727