CN105792686A - Electronic personal vaporizer - Google Patents

Electronic personal vaporizer Download PDF

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Publication number
CN105792686A
CN105792686A CN201480056468.0A CN201480056468A CN105792686A CN 105792686 A CN105792686 A CN 105792686A CN 201480056468 A CN201480056468 A CN 201480056468A CN 105792686 A CN105792686 A CN 105792686A
Authority
CN
China
Prior art keywords
carburator
circuit board
printed circuit
flexible printed
electronic personal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201480056468.0A
Other languages
Chinese (zh)
Inventor
卡梅伦·兰宁·柯马克
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
FusionFlex Ltd
Original Assignee
FusionFlex Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from CA2827144A external-priority patent/CA2827144A1/en
Application filed by FusionFlex Ltd filed Critical FusionFlex Ltd
Publication of CN105792686A publication Critical patent/CN105792686A/en
Pending legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M15/00Inhalators
    • A61M15/06Inhaling appliances shaped like cigars, cigarettes or pipes
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/40Constructional details, e.g. connection of cartridges and battery parts
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/50Control or monitoring
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/70Manufacture
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M11/00Sprayers or atomisers specially adapted for therapeutic purposes
    • A61M11/04Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised
    • A61M11/041Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters
    • A61M11/042Sprayers or atomisers specially adapted for therapeutic purposes operated by the vapour pressure of the liquid to be sprayed or atomised using heaters electrical
    • AHUMAN NECESSITIES
    • A24TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24FSMOKERS' REQUISITES; MATCH BOXES; SIMULATED SMOKING DEVICES
    • A24F40/00Electrically operated smoking devices; Component parts thereof; Manufacture thereof; Maintenance or testing thereof; Charging means specially adapted therefor
    • A24F40/10Devices using liquid inhalable precursors
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/50General characteristics of the apparatus with microprocessors or computers
    • A61M2205/502User interfaces, e.g. screens or keyboards
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/58Means for facilitating use, e.g. by people with impaired vision
    • A61M2205/583Means for facilitating use, e.g. by people with impaired vision by visual feedback
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2205/00General characteristics of the apparatus
    • A61M2205/82Internal energy supply devices
    • A61M2205/8206Internal energy supply devices battery-operated
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M2207/00Methods of manufacture, assembly or production

Abstract

An electronic personal vaporizer is provided, including a shell having a flexible printed circuit board; and a printed battery printed on the flexible printed circuit board. The printed battery may be printed onto the flexible printed circuit board via application of inks to the flexible printed circuit board. The vaporizer may further include an electroluminescent light source printed on the flexible printed circuit board.

Description

Electronic personal carburator
Technical field
The present invention relates to individual's Neulized inhalation unit, more particularly, it relates to for the battery of simulated cigarette or the electronic personal carburator of cigar.
Background technology
Electronic personal carburator is smoking tobacco product, such as the substitute of medicated cigarette, cigar or tobacco pipe.The inhalant of atomization fragrance produces the physiology impression similar with smoking.But, because electronic personal carburator generally uses power supply to be atomized material, generally in their operations, it is not related to Nicotiana tabacum L., smog or burning.Individual's carburator is in order to portable, it is possible to the physical characteristic of battery-powered and simulated cigarette, cigar or tobacco pipe.Additionally, individual's carburator can load the material containing nicotine and/or the material containing medicine.Electronic personal carburator can by being atomized and vaporize material, it is provided that the inhalant of nicotine and/or medicine.Thus, individual's carburator can also be called electronic cigarette, electronic cigarette, electronics cigar, e-cigar or e-medicated cigarette.Electronic personal carburator reusable, replaceable and refitting parts, can be maybe disposable.Electronic personal carburator can be used to manage fragrance, medicine, medicine or be vaporized any material then sucked.
The common part of electronic personal carburator includes light emitting diode, switch, battery, fluid cartridge, nebulizer, filter plug (tip) and conductor.Generally these parts are arranged on the inside of the housing of the cylinder outward appearance of similar conventional smoke tobacco cigarette or cigar.Housing is generally close to the external diameter of conventional smoke tobacco cigarette or cigar and length, the pipe be made up of metal or plastics.Housing can also be called shell, body, pipe, box, shell or container.Fluid cartridge is the structure carried, and generally comprises the material that will be vaporized.Depending on the design of electronic personal carburator, this box can be couple to housing or one-body molded with housing.Affecting these factors of box design, to be typically based on electronic personal carburator be disposable or reusable, in either case, it is necessary to this box of can replacing or reset.
The assembling process of electronic personal carburator usually requires that fine human labour, because shell dimension is relatively small and must flow through little opening, places the assembly in housing pipe.Additionally, many end caps, seal, silently (bulkhead) and component calls frictional fit make their position be maintained in housing.Generally, before being inserted in housing, human labour internal part is assembled.During inserting, manually it is applied to intraware to overcome the power of required frictional fit can damage precise part and their welding point.It addition, the internal part of some loose assemblings, such as battery also can damage in the transport of finished product and lay days.Usually require that undesirably motion glue being added intraware to prevent parts.
Enclosure interior at electronic personal carburator adopts the potential pollution of the zones of different silently limiting inside with seal.The seal of a kind of particular importance is to make battery and nebulizer separately silently.The battery undesirably damaged very much is by some of hazardous materials spillage to range of atomization.Despite the presence of the material of energy excellent sealing surface of shell, but to this silently, intrinsic problem yet suffers from.Wire from battery side silently needs to pass to nebulizer.Therefore, by the character of current design, it is necessary to punch on silently for wire and pass through, thus, make electronic personal carburator be exposed to and silently leak the excessive risk being associated.
Employing at present is suitable for the complexity silently structure of machined components, isolator, sealing shroud, seal and fluid sealant and reduces some Machine Designs of the leakage caused by lead channels.It is other functional by being used for by more wires silently that current these design and produce complexity, costliness and prevention current design.
The current design of electronic personal carburator includes independent battery.Generally, battery represents major part material cost.It addition, battery request manually welds, as long as and be electrically connected to carburator, then cylindrical shell must be pressed into during normal group process of assembling.Due to the fragile attribute of welding point and make the insertion force needed for the position that generally independent battery is placed in tubular shell, this process can produce a large amount of cell failure.
Another typical component of Current electronic individual's carburator is LED (light emitting diode).Make LED be welded on the circuit of carburator, thus represent that another is likely to connect trouble point.Similar with battery, generally manually weld LED.
Therefore, expect that there is a kind of electronic personal carburator and preparation method thereof: require less assembling labour, make parts, such as LED and battery are closely held in original place, allow excellent sealing silently, consider across many conductive paths silently, allow easy localization of internal parts, and consider the increasingly automated of assembling process.
Summary of the invention
Flexible printed circuit board is used as the housing of electronic personal carburator by the present invention by adopting, and overcomes the restriction of prior art.The flexible printed circuit board of most pure form is the conductor array bonding to thin dielectric flexible thin film.Flexible printed circuit board (FPCB) can also be called flexible circuit, flexible print circuit (FPC), flexible circuit and flexible print circuit.Major part flexible circuit is can for interconnection electrical components, the such as passive wire structures of integrated circuit, resistor, capacitor etc..Dielectric layer is usually polyimides (PI) or polyester (PET), but could be used that other materials, such as poly-naphthalene (PEN), Polyetherimide (PEI), paper and other cellulosic-based material, and various fluoropolymer (FEP) and copolymer.Circuit can also be readily adhere to curved surface or via elastic and plastic deformation, is formed as arbitrary shape.
The internal part of electronic personal carburator and FPCB interconnection, and to this technique, FPCB is in the form allowing to be easily accessed.After parts are attached to FPCB, FPCB is deformed into the shape needed for housing.One embodiment of the present of invention is interconnection FPCB, by rolling, is resiliently deformed the tubular shell into electronic personal carburator.The elastic deformation of FPCB can be stablized so that making its external force deformed once remove, also can keep its shape.Can by such as bonding means, it is achieved dimensionally stable.Can by chemistry, mechanically or thermally technique, it is achieved FPCB's is bonding.By using the adhesive tape of FPCB, adhesive sticker and the label that are applied to deform to prevent the natural resilience kinetic characteristic of elastic deformation, it is achieved some bonding way.It addition, other bonding way can be adopted, FPCB substrate is such as made to be fused to self or other structures.For example, this heat-bonding operation can be realized by ultrasonic bonding, high-frequency welding, hot gas welding, friction welding, rotating welding, laser weld, contact welding, hot plate welding and heat seal.
Moreover it is possible to shape FPCB by plastic deformation, thus reduce and be likely to eliminate the needs of dimensionally stable.By exceeding the yield strength of substrate during deforming, the plastic deformation of FPCB can be realized.It addition, this deformation can be realized heat casting FPCB substrate.The plastic deformation technology of FPCB remains that dimensionally stable, depends on the desired characteristic of the shape of final deformed shape and the rigidity sought.
Generally, the natural form of FPCB has usual flat shape, represents the printed circuit board (PCB) itself being more closely similar to usual rigidity.Parts generally interconnect with FPCB, but, in its usual flat shape, before interconnection, make the specific region deformation of natural shaped FPCB can have advantage.By being soldered to FPCB adhering part, for usual plane, it can cause that affected region keeps its natural shape simultaneously, and the deformation of the remainder of FPCB occurs.For overcoming this potential undesirably effect, make to deform the region of welding before welding, and make major part FPCB keep its natural shape to allow to be easily accessed to interconnect and will be advantageous for.As long as making this region closely be deformed into its expectation net shape, parts can be soldered to FPCB, therefore ensuring that the shape of welding adhesion zone is by the final bulk deformation form fit with FPCB.
Existence can by by many structures of the FPCB used in the way of present invention teach that.Some FPCB structures include: one side, double; two access or exposed, overwrought, two-sided, multilamellar, rigid-flexible and polymer thick film flexible circuit afterwards.Two-sided and multi-layer FPC B structure passes through minimal complexity, solves across silently wiring problem.Formed and can have parts on the inner side of housing and both sides silently for the FPCB of the housing of electronic personal carburator.In many cases, the circuit of electronic personal carburator is likely to need interconnection across parts silently.In this case, it is printed on the conductor on the inner side of FPCB, side silently and via through hole and via, can be connected on the outer side of housing the conductor of printing through substrate.Then these conductor paths traverse silently.These paths, are commonly referred to trace and can terminate at the outside of housing or by through hole and via, can again pass through FPCB substrate and enter the inside of housing, wherein, trace can be used to promote conductive path.Substantially, electronic circuit is walked around silently in the outside of housing, in order to make silently to keep intact, it does not have run through point silently.Owing to outside trace is very thin, on the outer surface of the electronic personal vaporizer shell of the present invention, there is the projection of inappreciable conductive path.Additionally, the external process of electronic personal carburator hidden further and protection can be present in circuit on the outer surface of FPCB housing.Silently can by the material compatible with the substrate of FPCB and made by known adhesive technology.Silently can pass through binding agent, solvent welding, thermal weld and other, be connected together with the viscous of FPCB housing.Bond to the FPCB housing not being perforated silently offer safety and reliable barrier to make region mutually isolated.
Parts can be attached to the either side of FPCB, consequently allow for switch and light emitting diode (LEDs) with they are attached to inside the same hull shape being easily soldered to formation outside.Parts generally before ultimately forming FPCB housing, on the inner side of patch FPCB housing.Independently, the parts on the outside of FPCB housing can before or after ultimately forming the FPCB housing of the present invention, be pasted.
Switch is the common components of electronic personal carburator.Switch can be used for controlling the electric power of supply nebulizer or switching and can inform controller circuitry by signal.The many types of switch that existence can be used in conjunction with.Thin film switch is a kind of switch being made up of FPCB and small-sized and low section.Thin film switch is prone to be integrated in the FPCB housing of electronic personal carburator with marginal cost.The housing forming given shape and size needs a small amount of FPCB material.But, other material can be distributed in FPCB, when forming housing, it is provided that overlapping.This overlap can be used for dimensionally stable and provide the dome element needed for film shape.
Additionally, can on the lap of FPCB and after ultimately forming housing, printed pattern and illustration, figure can regard the outside of the finished form of FPCB housing as.Overlap can bond to FPCB or the FPCB housing bonding transparent material of energy, for example, such as adhesive tape, preservative film, shrink wrapping or plastic tube.
Alternatively, FPCB hull shape can wind the adhesive sticker of figure and the illustration with display, label, paster or adhesive tape.The method provides optical pickups for housing and provides stability for hull shape.
Additionally, FPCB housing can be inserted in other non-FPCB housings or shell.Can have outside these are hard and be integrated in interior other electric component, for example, such as display, button and controller.The FPCB housing of the present invention can adopt the electric contact on its outer surface of the electric contact on the inside being couple to more rigid non-FPCB shell.Contact couples permission via the interconnection with the non-FPCB housing in outside, controls the electric component of FPCB enclosure interior.Non-FPCB shell can by for example, and the material of such as cardboard, plastics and metal forms.
It is another object of the present invention to printing EL (electroluminescent) lamp of printed battery and the integral type merging integral type, such as OLED (Organic Light Emitting Diode).Can by various means, for example, such as this printed battery of silk screen printing, hectographic printing, hectographic printing, intaglio printing, flexographic printing and ink jet printing and OLED.
The printing of battery is in the ink of the different parts included needed for battery is formed, and chemical constituent is applied to the process of substrate.Some common part are collector, anode, negative electrode, electrolyte and isolator.Ink can be prepared to have the desirable characteristics of battery component.The ink of these particular formulation is applied in the frame for movement producing battery in major part layer to each other.
Use organic or inorganic electroluminescent material, make electroluminescent light source.These active materials are usually the quasiconductor of sufficiently wide bandwidth to allow light outgoing.The typical OLED organic EL Material layer composition by being arranged on two electrodes being all deposited on FPCB substrate, between anode and negative electrode.In general, at least one of electrode should printing opacity to allow light to appear hierarchy.Generally, anode has this light transmission features.
By battery and EL light source, such as OLED is printed on FPCB and can be completed by automatic process.Material and labour cost for manufacturing printing unit be considerably less than in prior art use individual components.By adopting automation and technique, replace manual labor, integral production quality can be increased.
Accompanying drawing explanation
Fig. 1 is the isometric view of 7 the common internal parts found in the electronic personal carburator of dismounting.
Fig. 2 is the isometric view of the double-side flexible printed circuit board in in-plane.
Fig. 3 illustrates to have the isometric view of the embodiments of the invention of the flexible printed circuit board of the common internal part of attachment on electronic personal carburator.Describe some internal features hidden.
Fig. 4 is the front view of embodiments of the invention, wherein, describes by a dotted line to hide feature.
Fig. 5 is the front view of the near-end of embodiments of the invention.
Fig. 6 is the front view of the near-end of embodiments of the invention.The amplification sectional view in the region that this figure also incidentally represents with " A ".
Fig. 7 is the isometric view of embodiments of the invention, wherein, exposes the bottom of electronic personal carburator to check.
Fig. 8 is the isometric view of embodiments of the invention, wherein, exposes the top of electronic personal carburator.
Fig. 9 is the front view of the near-end of the alternate embodiment of the present invention.
Figure 10 is the isometric view of the near-end of the alternate embodiment of the present invention.Describe to hide inside some feature in outside.
Figure 11 is the view in the front of the alternate embodiment of the present invention.
Figure 12 is the view at its back side.
Figure 13 is the flow chart discussing the method manufacturing the present invention.
Figure 14 is the isometric view of the shell used together with embodiments of the present invention.
The isometric view of the embodiments of the invention that Figure 15 is inserted in shell.The part providing the near-end of the present invention hides characteristic view so that visual reference.
Figure 16 is the isometric view of the embodiments of the invention with integral type printed battery.
Figure 17 is the front view of the far-end of the embodiments of the invention with integral type printed battery.Not shown thin film switch dome (40).
Detailed description of the invention
In the document, following term will have the meaning that
A. " stabilisation " or " stablizing " refer to so that, maintain or keep firm or fixing.
B. " housing " refers to lid, shell, body, pipe, box, sleeve pipe, shell or container.
C. " electronic personal carburator " refers to general cigar or cigarette device, is configured to allow for user and sucks steam by one end of this device, it is possible to comprises the material of such as nicotine.Electronic personal carburator is also commonly referred to as electronic cigarette, e-cigs, electronics cigar, e-cigars or e-cigar.
D. " flexible printed circuit board " or " FPCB " refers to the conductor array bonding to thin dielectric flexible thin film, also referred to as flexible circuit, flexible print circuit (FPCs), flexible circuit and flexible print circuit.
E. " bonding " refer to bonding, firm, airtight or keep together, and can be through chemistry, mechanically or thermally means.
F. the dividing plate preventing fluid from passing through " silently " is referred to, it is also possible to be called barrier, barrier, obstruction thing, obstacle or baffle plate.
G. " ink " refers to printed electronic ink (also referred to as " functional ink ").Can be various purpose configuration ink, the optical, electrical and mechanical property including (1), such as seal, isolate, protect and keep lower ink layer and substrate;(2) conduction, isolation and resistance characteristic;(3) thick film or film characteristics;(4) organic chemical industry, inorganic chemical industry, polymer, epoxy resin, nano-particle, nanofiber and/or biomaterial are comprised;(5) there is water base, ultraviolet therapy or solvent based chemical property;(6) for the adhesion characteristics about the substrate printing them thereon;Or (7) are about the characteristic of viscosity, compatibility, wettability, bendability, tensile property, resistance to water and cost.
Fig. 1 example is used in the common internal part in the structure of electronic personal carburator.These common part are: power supply, such as battery (10), the nebulizer (12) of one or more heating element heater, LED light (18), liquid container can be included, such as liquid-absorbent filler (20), make silently (14) that battery (10) and nebulizer (12) region separate, relative to user's face, it is positioned at the distal seal silently (22) of the far-end of carburator, and relative to user's face, it is positioned at the proximal seal silently (16) of the near-end of carburator.These parts many are electric, because they require or provide electric power.These include nebulizer (12), LED light (18) and battery (10).
Absorbent filler (20) is placed, in order to the solution that will absorb in filler (20) is via capillarity, it is provided that to nebulizer (12) with nebulizer (12) component touch ground.Proximal seal silently (16) has the suction allowing to produce via carburator user, extracts the passage (44) of air and steam from nebulizer district.Silently (14) have axially into silently, but at the passage (46) that silently outer radial terminates.Silently (14) do not have axial gap.
With reference to Fig. 2, by the electric traces on upper and lower sides, it is shown that flexible printed circuit board.This embodiment diagram single wrap FPCB (24) structure.Single wrap FPCB only has around parts, is involved in the sufficiently wide material in monolayer.This refers to that the axial edge of FPCB will be docking together rather than overlapping further, can check in more detail from Fig. 6.The docking of the axial edge of FPCB (24) produces abutment joint (32).
Referring again to Fig. 2, each element can be included in FPCB, such as allows air-flow enter the passage (26) in nebulizer (12) region and be used for starting the thin film switch contact array (34) of nebulizer (12).For reference, the far-end (30) of example single wrap FPCB (24) and near-end (28).Switch contact array (34) can be the electric component of carburator.
Fig. 3 illustrates have the single wrap FPCB (24) pasting the common part put in place.When single wrap FPCB (24) is in nature and keeps flat location, it is easy to positioning element.The alignment silently axial component of passage (46) of (14), absorbent filler (20) and proximal seal silently (16).Silently the radial component of the passage (46) of (14) also aligns with FPCB passage (26).
Fig. 4 illustrates the hiding trace of the trace on the front of FPCB and part and the back side being positioned at FPCB.It will be apparent that member align paste FPCB.As embodiments of the invention, it is illustrated that this alignment, but do not require with shown particular order.Parts can be pasted onto each position on FPCB so that single wrap FPCB (24) is involved in tubular shell cognition makes parts return to final alignment.
Fig. 5 is the proximal end view of the single wrap FPCB (24) of the common part with stickup.Nebulizer (12) is visible in the passage (44) of proximal seal silently (16).Can see that single wrap FPCB (24) is in its natural flat position and offer easily enters component locations.
Fig. 6 is the proximal end view of the single wrap FPCB (24) of the common element with stickup.Nebulizer (12) is visible in the passage (44) of proximal seal silently (16).Can see that single wrap FPCB (24) is deformed into the tubular form around common part.Zoomed-in view illustrates the abutment joint (32) of the FPCB housing of this embodiment.
Fig. 7 and 8 illustrate single wrap FPCB (24) housing embodiments of the feature of housing about clearly illustrating that shaping with isometric view.Fig. 7 and 8 illustrate the opposite face of FPCB housing (24).Being readily susceptible to find out after it is deformed into tubular form, the front and back being in the single wrap FPCB (24) in nature orientation becomes the inner side and outer side of FPCB (24) housing respectively.Silently (14) are internally positioned between passage (26) and thin film switch contact array (34).Silently (14) do not need the breach of conductor path or path, because the trace on inner side is connected to the track of FPCB hull outside.These radially outer traces (36) can cross silently (14) of internal placement, thus provides from the conductive path by the side of the silently cylinder that (14) limit to opposite side, it is not necessary to silently (14) are jagged.
Figure 11 and 12 are shown respectively the front and back of another embodiment of the present invention.Shown many have thin film switch dome (40) around formula FPCB (42).The FPCB of the present embodiment has when being deformed into tubular form, enough width of overlap self.The advantage that other FPCB material provides such as joint integrity and sealing characteristics, the housing rigidity of increase, integral type figure, integral type thin film switch dome (40), integral housing stabilising arrangement.
When during winding, more than making when first end (50) of formula FPCB overlaps on the second end (52), the conducting surface of the thin film switch dome (40) of Figure 11 is positioned at the top of the thin film switch contact array (34) of Figure 12.The alignment of membrane switch assemblies can be found out in Fig. 10.Switch carrys out work by making the thin film switch dome (40) comprising conductor in its surface press to thin film switch contact array (34).At least two conductor in dome conductor short circuit array, thus completes circuit.
Fig. 9 is the many proximal end view around formula FPCB (42) having and pasting common part.In the passage of proximal seal silently (16), it can be seen that nebulizer (12).Can find out how to be deformed into the tubular form around common part around formula FPCB (42).Also illustrate that the overlapping abutment joint (38) of the FPCB housing of this embodiment.Although this embodiment illustrates the FPCB housing being made up of two-layer FPCB material, but any number of layer is possible, and desired FPCB shell characteristics will be the factor about the number of plies.It can also be seen that thin film switch dome (40) protrudes from circular FPCB housing.
The FPCB of these described embodiments via elastic deformation, will be deformed into tubular form.Therefore, as long as removing deformation force, there is the FPCB trend scattered and be returned to its natural orientation.Would be required to form stabilising arrangement to prevent FPCB from scattering.It is outer member for single wrap FPCB (24) and many this devices around formula FPCB (42), for example, such as adhesive sticker, paster, adhesive tape, preservative film, thermal contraction.But, additionally can pass through to be applied to binding agent and the heater means of the overlay region of FPCB, stable many around formula FPCB (42).
Figure 13 example manufacture includes the embodiment of the process 300 of the electronic personal carburator of FPCB housing.This process starts (step 302), it is provided that FPCB (step 304), electric component (step 306) and/or non-electrical parts (step 308).According to the manufacture process described in step 312, as required, it is possible to before being deformed (step 310) or deformation FPCB after (step 318 and 322), bond some parts.Shape FPCB (step 314), if it is desired, in step 316, by (step 322) before more multi-part adds Shaped shell to stable (step 320).Then, this process terminates (step 324).
Liquid substance is also the parts of electronic personal carburator and can be applied to this equipment before or after housing is formed.The method for optimizing applying liquid is after forming FPCB housing, is injected into liquid containing district.Rear injecting fluid minimizes before being formed and be stable, liquid contamination apparatus automatization assembling and FPCB surface of shell.
As shown in Figs. 13 and 14, FPCB housing (24) can be inserted and pasted non-FPCB housing or shell (70).Figure 15 shows the part (84) of individual carburator being generally not capable of seeing.Shell (70) can have at the other electric component being internally integrated, for example, such as display (72), button (74) and controller (76).Display (72) can be display configured to any information, for instance battery electric quantity, power output stage, operation time, dosage, time, date etc..Display (72) can be LCD, LED or other kinds of display.Button (74) is used for controlling display (72) and selecting from the menu that can show and option.
FPCB housing (24) can adopt the electric contact on its inner surface, and this electric contact is couple to the electric contact on the inside of shell (70).Contact couples permission via the interconnection with the non-FPCB shell (70) in outside, controls the electric component that FPCB housing (24) is internal.Shell (70) can by for example, and the material of cardboard, wood, paper, plastics and metal forms.Controller (76) is operably coupled to FPCB housing (24) and carrys out primary carburetor.
Shell (70) has outside (78), far-end (80) and near-end (82).FPCB (24) can pass through hole (81) and be inserted in shell (70).In alternative embodiments of the present invention, hole (81) can not the length of case extension (70), such as, two or more shells can be used for surrounding FPCB (24), or shell (70) only can partly cover FPCB (24).
Shell (70) can be any structure or shape, it is shown that embodiment represent typical shell (70).Can use many around formula FPCB (42), replace single wrap FPCB (24).
Printed battery can be included in electronic personal carburator, as shown in FIG. 16 and 17.Numerous chemical type printed batteries can be used.These battery types include zinc oxide/manganese, zinc/air, zinc oxide/silver, titanium dioxide lithium/manganese, nickelous cyanide/metal and lithium ion.This inventory includes chargeable and not rechargeable type battery.
In some cases, the different battery chemistries compositions of use produce different cell voltage.In Figure 16 and 17, the embodiment of the electronic personal carburator (90) of diagram discusses the zinc oxide/manganese printed battery chemical composition being printed on FPCB (24) substrate.Zinc oxide/manganese cell has the approximate cell voltage of 1.5 volts.In order to realize the supply voltage of about 4.2 volts, printing element array (92).Battery unit (96,97,98) in array (92) has internal resistance, and as shown in figure 16, when series connection uses, ought also have the foozle that can cause that cell voltage somewhat reduces.Unit (96), unit (97) and unit (98) are electrically connected in series, and therefore, cell array (92) has the theoretical voltage of 4.5 volts.But, in the application, cell array (92) can have the approximate voltage of such as 4.2 volts.Although the cell array (92) of three unit (96,97,98) of this embodiment diagram series connection, but it is known to use any number of unit to obtain any desired voltage in series connection and/or parallel-connection structure.Cell array (92) is electrically coupled to FPCB (24) circuit.
Another aspect of the present invention is to comprise integral type printed battery and integral type printing EL (electroluminescent) lamp, such as OLED (Organic Light Emitting Diode).Can by various means, for example, such as silk screen printing, offset lithographic, hectographic printing, flexographic printing and ink jet printing battery and OLED.
Electroluminescent light source, such as OLED (99) is directly printed on FPCB (24) substrate and is electrically coupled to FPCB (24) circuit.When starting this embodiment of electronic personal carburator (90), the electric power from cell array (92) is used to start the OLED (99) of printing.Array (92) also provides for being used in the electric power made in the energising of nebulizer heating element heater.
Pass through thin film switch, it is achieved the mode of the starting of electronic personal carburator (90) as shown in figure 16.It is well known, however, that start mode can pass through other equipment, for example, such as vacuum switch, vacuum transducer, proximity transducer, pressure transducer and conduction sensing realize.
This embodiment also illustrates FPCB (24) substrate for producing proximal cap for electronic personal carburator.During assembly, other FPCB baseplate material (95) can be rolled and produces the integral type proximal cap for atomizer portion.It is well known, however, that integral type proximal cap material (95) can be omitted and replaced by the independent proximal cap (16) of previously described embodiment.
Figure 16 diagram does not complete, the embodiments of the invention keeping flat orientation of non-scrolling.Figure 17 diagram rolls the embodiment similar with Figure 16, electronic personal carburator (90) that is that have integral type printed battery in orientation.Similar with " jellyroll ", roll FPCB (24) substrate forms some layers.Owing to printing this printed battery parts (106) thickly, such as ink and gel, the scrolling of the present embodiment produces almost solid form.Inside owing to winding this volume actually as closely as possible is infeasible, therefore, produces little space (102).In alternative embodiments, it is possible to adhere material to FPCB (24) substrate, as its edge (94) and be used for winding FPCB (24) substrate and forming this volume.Then, substantially this internal voids (102) is substituted by core.
In another embodiment of the invention, printed battery utilize be used as the electrolytical form with starchiness ink KOH (potassium hydroxide) in addition, anode and negative electrode can print on a current collector, and collector itself is directly printed on FPCB (24) substrate.Then, about making anode and negative electrode mutual top alignment, it is necessary to folding FPCB (24) substrate.The KOH ink with isolator characteristic will be applied between anode and anode ink material.Then, FPCB (24) substrate that energy scrolling is folding completes manufacturing process.
In another embodiment of the invention, battery can be printed on the FPCB of the main casing being not intended as carburator.In this embodiment, the FPCB of the housing that battery is couple to formation carburator powers to the parts of carburator.
The printing of battery is the form of the ink including the different parts needed for battery, and chemical constituent is applied to the process of substrate.Some typical parts are collector, anode, negative electrode, electrolyte and isolator.Ink can be prepared to have the desirable characteristics of battery component.The ink of these particular formulation is applied to the frame for movement producing battery in major part layer to each other.
Use organic or inorganic electroluminescent material, make electroluminescent light source.Active material usually allows the quasiconductor of the sufficiently wide bandwidth of light outgoing.Typical OLED is by being positioned at two electrodes being all deposited on FPCB substrate, and the layer of the organic EL Material between anode and negative electrode forms.In general, at least one of electrode should printing opacity to allow light to appear hierarchy.Generally, anode has this light transmission features.
By battery and EL light source, such as OLED is printed on FPCB and can be completed by automatic process.Material and labour cost for manufacturing printing unit be considerably less than in prior art use individual components.By adopting automation and technique, replace manual labor, integral production quality can be increased.
In order to be clearly understood that the present invention, it is provided that above-described embodiment is provided as example.Those skilled in the art will recognize and above-described embodiment can be substituted, improve and deform, but still by the scope of the present invention of appended claims.Such as, in an embodiment, liquid-absorbent filler (20) is shown as providing liquid to heating element heater so that the representative of liquid container of vaporization.As another example, FPCB can be deformed into the shape being suitable for tubular electron individual's carburator.

Claims (57)

1. an electronic personal carburator, including:
A. multiple electric components of battery are included;
B. housing;
Wherein, at least one of described housing or described battery includes flexible printed circuit board.
2. electronic carburetor as claimed in claim 1, wherein, described battery is the printed battery being printed on described flexible printed circuit board.
3. electronic carburetor as claimed in claim 1, wherein, described housing includes the flexible printed circuit board being operably coupled to described battery.
4. an electronic personal carburator, including:
A. many electric components;And
B. the housing of flexible printed circuit board is included;And
Wherein, described flexible printed circuit board is operatively coupled to described electric component.
5. electronic personal carburator as claimed in claim 4, wherein, described electric component includes power supply.
6. electronic personal carburator as claimed in claim 4, wherein, described electric component includes nebulizer.
7. electronic personal carburator as claimed in claim 4, wherein, described electric component includes switch.
8. electronic personal carburator as claimed in claim 4, farther includes the liquid for being atomized.
9. electronic personal carburator as claimed in claim 4, farther includes multiple non-electrical parts.
10. electronic personal carburator as claimed in claim 4, wherein, described housing is tubulose.
11. electronic personal carburator as claimed in claim 5, wherein, described electric component includes liquid atomiser, and described carburator farther includes:
A. the liquid for being atomized;And
B. limit the end of described carburator passage first silently.
12. electronic personal carburator as claimed in claim 8, wherein, absorbent filler siphons away the liquid for being atomized.
13. electronic personal carburator as claimed in claim 11, farther include that the power supply being used in liquid atomiser and described liquid and liquid atomiser separate second is silently.
14. electronic personal carburator as claimed in claim 4, wherein, described housing is positioned at shell.
15. electronic personal carburator as claimed in claim 14, wherein, described shell is made of plastics.
16. electronic personal carburator as claimed in claim 14, wherein, described shell is made up of wood.
17. electronic personal carburator as claimed in claim 14, wherein, described shell is made up of cardboard.
18. electronic personal carburator as claimed in claim 14, wherein, described shell is made of paper.
19. electronic personal carburator as claimed in claim 14, wherein, described shell is made of metal.
20. electronic personal carburator as claimed in claim 14, wherein, described shell is tubulose.
21. electronic personal carburator as claimed in claim 14, wherein, described shell is operably coupled to described housing.
22. electronic personal carburator as claimed in claim 6, wherein, described nebulizer includes heating element heater.
23. the method manufacturing electronic personal carburator, including step:
A. multiple parts of described carburator are provided, including multiple electric components;
B., the flexible printed circuit board housing acting on described carburator is provided;And
C. it is operatively coupled to the plurality of electric component around flexible printed circuit board described in described shape components.
24. method as claimed in claim 23, wherein, by making described flexible printed circuit board be involved in pipe around described parts, shape described housing.
25. method as claimed in claim 23, wherein, shape described housing by folding described flexible printed circuit board around described parts.
26. method as claimed in claim 23, wherein, shape described housing by operations described below:
A., in flat condition, described parts are made to paste described flexible printed circuit board;
B. described flexible printed circuit board is made to be configured to a kind of shape;And
C. make described flexible printed circuit board stable in this shape.
27. method as claimed in claim 26, wherein, by using binding agent, stablize described flexible printed circuit board.
28. method as claimed in claim 26, wherein, by using adhesive tape, stablize described flexible printed circuit board.
29. method as claimed in claim 26, wherein, by using firm part, stablize described flexible printed circuit board.
30. method as claimed in claim 26, wherein, add heat fusing by using, stablize described flexible printed circuit board.
31. method as claimed in claim 24, wherein, described flexible printed circuit board has the first end and the second end, and when around flexible printed circuit board described in described parts scrolling, described first end and described second end meet and seal at banjo fixing butt jointing place.
32. method as claimed in claim 24, wherein, described flexible printed circuit board has the first end and the second end, and when around flexible printed circuit board described in described parts scrolling, described second end is overlapping with described first end.
33. an electronic personal carburator, including:
A. many parts, including power supply with for the device of gasifying liquid;
B. for parts being included in the device in the position in described carburator, it is operatively coupled to described power supply and the device for gasifying liquid for the device comprising described parts.
34. electronic carburetor as claimed in claim 33, farther include for starting the device for gasifying liquid, be operably coupled to the device for comprising described parts for the device started.
35. electronic carburetor as claimed in claim 34, wherein, the device for starting is switch.
36. electronic carburetor as claimed in claim 35, farther include for by liquid storage being used for the device that comprises in the device of described parts.
37. an electronic personal carburator, including:
A. the housing of flexible printed circuit board is included;And
B. printed battery;
Wherein, described printed battery is printed on described flexible printed circuit board.
38. electronic personal carburator as claimed in claim 37, wherein, described printed battery, via applying ink to described flexible printed circuit board, is printed on described flexible printed circuit board.
39. electronic personal carburator as claimed in claim 37, wherein, described battery has from the chemical composition by the following group selection formed: zinc oxide and manganese, zinc and air, zinc oxide and silver, titanium dioxide lithium and manganese, nickelous cyanide and metal and lithium ion.
40. electronic personal carburator as claimed in claim 37, wherein, described battery includes the electrolyte being made up of potassium hydroxide.
41. electronic personal carburator as claimed in claim 37, farther include the electroluminescent light source being printed on described flexible printed circuit board.
42. electronic personal carburator as claimed in claim 41, wherein, described electroluminescent light source includes inorganic electroluminescence material.
43. electronic personal carburator as claimed in claim 41, wherein, described electroluminescent light source includes Organic Light Emitting Diode.
44. electronic personal carburator as claimed in claim 43, wherein, described Organic Light Emitting Diode includes the electroluminescent organic material layer between anode and described negative electrode.
45. electronic personal carburator as claimed in claim 44, wherein, described anode and in described negative electrode one are printing opacities.
46. electronic personal carburator as claimed in claim 37, wherein, described battery includes with multiple unit of array arrangement.
47. electronic personal carburator as claimed in claim 46, wherein, serial constitutes described cell array.
48. the method manufacturing electronic personal carburator, including:
A., the flexible printed circuit board housing acting on described carburator is provided;
B., the multiple battery components being applied to described flexible printed circuit board are provided;
C. shape described flexible printed circuit board around described battery component form described battery and described battery is operably coupled to described flexible printed circuit board.
49. method as claimed in claim 48, wherein, by the chemical constituent in ink being applied on described flexible printed circuit board, print described battery component.
50. method as claimed in claim 48, wherein, described battery component includes anode and negative electrode.
51. method as claimed in claim 49, wherein, described flexible printed circuit board includes collector, and described anode and described negative electrode are printed on described collector so that when shaping described flexible printed circuit board, and described anode and described negative electrode align.
52. method as claimed in claim 49, wherein, by around flexible printed circuit board described in described parts scrolling, shaping described housing.
53. method as claimed in claim 49, wherein, by folding described flexible printed circuit board around described parts, shape described housing.
54. method as claimed in claim 52, wherein, material is attached to the edge of described flexible printed circuit board and around flexible printed circuit board described in described material scrolling.
55. method as claimed in claim 54, wherein, add heat fusing by using, stablize described flexible printed circuit board.
56. method as claimed in claim 54, wherein, by using securing member, stablize described flexible printed circuit board.
57. an electronic personal carburator, including:
A. the housing of flexible printed circuit board is included;And
B. printed battery;
Wherein, described printed battery is operably coupled to described flexible printed circuit board.
CN201480056468.0A 2013-09-16 2014-09-16 Electronic personal vaporizer Pending CN105792686A (en)

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CA2827144A CA2827144A1 (en) 2013-09-16 2013-09-16 Electronic personal vaporizer
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CA2,852,318 2014-05-22
CA2852318A CA2852318A1 (en) 2013-09-16 2014-05-22 Printed battery for electronic personal vaporizer
PCT/CA2014/000699 WO2015035510A1 (en) 2013-09-16 2014-09-16 Electronic personal vaporizer

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JP2016536023A (en) 2016-11-24
IL244575A0 (en) 2016-04-21
CA2852318A1 (en) 2015-03-16
EP3046432A1 (en) 2016-07-27
WO2015035510A1 (en) 2015-03-19
AU2014321105A1 (en) 2016-04-07

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