CN105792418A - Intelligent light source controller - Google Patents

Intelligent light source controller Download PDF

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Publication number
CN105792418A
CN105792418A CN201610182585.2A CN201610182585A CN105792418A CN 105792418 A CN105792418 A CN 105792418A CN 201610182585 A CN201610182585 A CN 201610182585A CN 105792418 A CN105792418 A CN 105792418A
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China
Prior art keywords
module
light source
main control
control module
led
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CN201610182585.2A
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CN105792418B (en
Inventor
张舞杰
李迪
何广栋
赖乙宗
王世勇
张春华
李松
贺敏
谢鹏程
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South China University of Technology SCUT
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South China University of Technology SCUT
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B45/00Circuit arrangements for operating light-emitting diodes [LED]
    • H05B45/10Controlling the intensity of the light
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps
    • Y02B20/30Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

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  • Circuit Arrangement For Electric Light Sources In General (AREA)

Abstract

The invention discloses an intelligent light source controller. The controller comprises a master control module, and an LED driving module, a communication module, a power supply module, a debugging module, a clock module, a reset circuit module and an external triggering module in circuit connection with the master control module, wherein the power supply module supplies power to the LED driving module and the master control module, the clock module outputs four paths of high-resolution PWM signals to the LED driving module to realize digital light modulation of an LED light source, the master control module is in communication connection with an external host PC via the communication module, the LED driving module controls different illumination modes of the LED light source according to the preset pulse width, and the external triggering module provides an external triggering source of an external triggering mode. The controller includes different work modes, can adjust the brightness of the light source linearly, reduces the size, and is high in adjusting precision and instantaneity and stable in the brightness of the LED light source.

Description

A kind of intelligent light source controller
Technical field
The present invention relates to light source control technical field, particularly a kind of intelligent lighting hardware platform and software control system, i.e. light source controller and supporting light-source control system.
Background technology
Along with the development of science and technology and industrial technology, the intelligent checking system based on computer vision is paid close attention to widely and is applied, and the illumination key technology in computer vision Intelligent Measurement is also particularly important for vision detection system.
Light source controller is primarily directed to concrete application scenario and provides different brightness of illuminations and lighting system, improves the quality of lighting source, it is thus achieved that high-quality image.The light regulative mode of existing light source controller mostly is manual adjustments, and hand-held block regulates the power being difficult to control to brightness, and can not reach to be adjusted according to environmental change at any time in running, uses inconvenience, and practicality is poor.Also mostly even with automatic control mode are to adopt LED current to carry out brightness regulation, can produce color offset phenomenon, it is impossible to reach requirements for high precision in adjustment process.Meanwhile, supporting system real time can not meet demand, and operating system transplantation is poor, easily occurs instability in operation.
For said lighting system Problems existing, for adapting to the high-precision growth requirement of machine vision, it is necessary to develop a kind of light source controller with intelligent optical source control system.
Summary of the invention
The purpose of the present invention, it is contemplated to the deficiency overcoming existing light source controller technology to exist, there is provided a kind of with STM32F107VCT6 for core, it is connected with computer by USB, RS232, CAN and Ethernet, by PWM constant-current dimming, carry the light source controller that the high accuracy of external trigger input regulates.
In order to reach above-mentioned function, below the technical solution used in the present invention:
A kind of intelligent light source controller, including main control module and the LED drive module being connected with described main control module circuit and communication module, power module, debugging module, clock module, reset circuit module and external trigger module, described power module is for being powered for LED drive module and main control module, described clock module exports the 4 high-resolution pwm signals in tunnel in LED drive module, it is achieved the digital light modulating to LED light source;Described communication module is connected with external host PC communication for main control module;Described LED drive module for carrying out multiple light illumination mode control according to presetting pulse width to LED light source;Described external trigger module is for the input of outer triggering signal, the external trigger source of external trigger mode is provided, described main control module as the control core part of whole light source controller, completes and the communicating of external host PC, things management and command response mainly through the communication module that plug and play and transmission speed are high.
Further, the hand-held block being connected with described main control module circuit is also included, for the brightness of Non-follow control LED light source.
Further, described LED drive module adopts inductance type to drive, PWM constant-current dimming, and its output port configures 4 LED light sources and controls passage, it is achieved normal bright illumination, stroboscopic illumination and three kinds of light illumination modes of external trigger.
Further, described clock module adopts 16 bit timing devices in a PWM mode.
Further, described main control module adopts the STM32F107VCT6 microprocessor based on Cortex-M3 kernel.
Further, described external trigger module is connected with main control module with nested vector interrupt controller by signal interruption time controller.
Further, described LED drive module is connected with main control module by inductance type drive circuit.
Further, described power module is arranged on the downside of LED light source, adopts the input of 24V power supply.
Further, described communication module connects main control module and exterior PC main frame by the either interface in USB interface, RS232 interface, CAN interface and Ethernet interface, it is provided that USB, CAN, RS232 and four kinds of connected modes of Ethernet.
Further, reset circuit module (9) provides manually and two kinds of reset modes of system;Debugging module includes two kinds of debud modes of JTAG and SW.
Compared to existing technology, LED light source is carried out multiple light illumination mode control by presetting pulse width by the present invention, effectively control the internal temperature rise of LED, can linear regulation light-source brightness, control accuracy is high, and real-time is higher, stable, it is possible to flexible adaptation Machine Vision Inspecting System needs under different occasions.
Accompanying drawing explanation
Fig. 1 is the module diagram of the embodiment of the present invention.
Fig. 2 is LED drive module internal power drive circuit schematic diagram.
Shown in figure it is: 1-main control module;2-debugging module;3-hand-held block;4-power module;5-LED drives module;6-LED light source;7-external trigger module;8-clock module;9-reset circuit module;10-communication module;11-exterior PC main frame.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further elaborated:
A kind of intelligent light source controller as shown in Figure 1, comprises main control module 1, debugging module 2, hand-held block 3, power module 4, LED drive module 5, LED light source 6, external trigger module 7, clock module 8, the communication module 10 of reset circuit module 9 and connection exterior PC main frame 11.
Described main control module 1 adopts the STM32F107VCT6 microprocessor based on Cortex-M3 kernel, two ends are connected with LED drive module 5, communication module 10 respectively, both sides are connected with power module 4, debugging module 2, clock module 8, reset circuit module 9 and external trigger module 7 and hand-held block 3, main control module 1 is as the control core part of whole light source controller, complete and the communicating of PC mainly through the USB interface that plug and play and transmission speed are high, things management and command response.
LED drive module 5 adopts inductance type to drive, PWM constant-current dimming.Output port 4 LED light sources 6 of configuration control passage.This module is capable of three kinds of light illumination modes such as normal bright illumination, stroboscopic illumination and external trigger, first two light illumination mode is controlled by software and main control module 1, the third light illumination mode is then produced by hand-held block 3 and external trigger module 7, exports after main control module 1 processes.LED drive module 5 is connected with LED light source 6, main control module 1 and power module 4 respectively.Described hand-held block 3 can regulate the brightness value of channel number and respective channel so that it is can be applicable to simple to operate or that electromagnetic interference is too strong occasion.
Power module 4 is arranged on the downside of LED light source 6, adopts the input of 24V power supply, is powered for LED drive module 5 and main control module 1.
Clock module 8 is work 16 bit timing devices in a PWM mode, exports the 4 high-resolution pwm signals in tunnel in LED drive module 5, it is achieved the digital light modulating to LED light source 6.Clock module 8 is connected with main control module 1.
Described reset circuit module 9 and debugging module 2, reset circuit module 9 is connected with main control module 1, and debugging module 2 is connected with main control module 1, and reset circuit module 9 provides manually and two kinds of reset modes of system;Debugging module includes two kinds of debud modes of JTAG and SW.
Described external trigger module 7 is connected with main control module 1 with nested vector interrupt controller by signal interruption time controller.
Communication module 10 is sent instruction control by main control module 1, described communication module 10 includes USB interface, RS232 interface, CAN interface and Ethernet interface, communication mode includes USB, CAN, RS232 and four kinds of modes of Ethernet, process of data communication includes strict data packing and resolves, and has worked out and has improved data form and data check;Exterior PC main frame 11 can pass through any of which mode and be connected with main control module 1, supports multiple node control, can realize communication or the control of data simultaneously between each node, it is ensured that the Accuracy and high efficiency of data transmission.
The intelligent controller operation principle that the present embodiment provides is as follows:
In use, after powering on to light source controller, main control module 1 initializes the present embodiment, initializes the initialization including the hardware such as system clock, interruption, peripheral hardware, GPIO, global variable.Then pass through communication module 10 to be attached with exterior PC main frame 11, PC main frame can pass through control software design corresponding to the present embodiment and realize the control to light source controller.The control software design that user can pass through on exterior PC main frame 11 inputs corresponding control instruction, such as the relevant parameter input that data communication mode, the brightness value of passage, different flash patterns, trigger mode and PWM cycle are arranged etc..Further, external trigger mode can also select the edge that sets out accordingly.
After main control module 1 receives the PWM instruction of user's input by communication module 10, data command is carried out data verification by main control module 1, and carry out decoding corresponding data, then by the data write depositor after resolving, corresponding intervalometer is utilized to export the PWM ripple of corresponding dutycycle to LED drive circuit.Thus realizing regulating the brightness of LED light source according to pwm signal.
Further, the present embodiment regulates the brightness of LED light source by controlling the dutycycle of output PWM ripple, and dutycycle is more big, and the brightness of LED light source is more big, otherwise then more little.In LED light source drive circuit, it is pwm signal that the briliancy of high-brightness LED driver QX5241 controls the input signal of input pin DIM, output pin DRV controls the Push And Release of MOSFET pipe, QX5241 opens the dutycycle in stage by the Duty ratio control MOSFET pipe of PWM, thus controlling the brightness value of LED light source.
Further, manually module can control 4 paths of LEDs output break-make and brightness under normal bright pattern, be detected the change in location of digital potentiometer by GPIO mouth, judge dextrorotation or derotation according to level change, thus the passage controlled under normal bright pattern and brightness.
Further, the PWM ripple that main control module 1 is exported by the present embodiment is communicated to the pulse input end of the chip QX5241 of LED drive module by 8 road homophase tri-state bidirectional bus transceivers, and its internal power drive circuit is as shown in Figure 2.The PWM ripple of DIM pin input particular frequency range, the stage is opened at PWM, MOSFET pipe is open-minded, and+24V, R15, L3, LED, MOSFET pipe and ground form charge circuit, and electric current rises, inductance L3 charges, R15 both end voltage increases, and CSN and IN is detected by high side voltage, when voltage rises to the upper limit of threshold voltage, controlling DRV output low level by AND circuit, MOSFET pipe is closed;Inductance L3 discharges, L3, LED, sustained diode 1 and resistance R15 form loop, loop current declines, CSN and IN pin is detected by low polygonal voltage, when current value drops to the lower limit of threshold voltage, DRV exports high level, and MOSFET pipe is in open state, again form charge circuit, so keep LED current a relative constancy scope.At PWM dwell period, DRV is in low level state, and MOSFET pipe is closed, and LED light source no current passes through, and is in OFF state.Such that can by arrange the frequency of PWM ripple realize normal bright pattern and different flash patterns illumination.
Further, external trigger mode is by specifying the triggered time, and main control module 1 sets corresponding timer according to the triggered time and produces the pwm signal of a correspondence and export in LED drive module 5.
Embodiment described above, the simply preferred embodiments of the present invention, it is not the practical range limiting the present invention, therefore all equivalences done according to the structure described in the present patent application the scope of the claims, feature and principle change or modify, and all should be included within the scope of present patent application.

Claims (10)

1. an intelligent light source controller, it is characterized in that: include main control module (1) and the LED drive module (5) being connected with described main control module (1) circuit, communication module (10), power module (4), debugging module (2), clock module (8), reset circuit module (9) and external trigger module (7), described power module (4) is for being powered for LED drive module (5) and main control module (1), described clock module (8) exports the 4 high-resolution pwm signals in tunnel in LED drive module (5), realize the digital light modulating to LED light source (6);Described communication module (10) is connected with external host PC (11) communication for main control module (1);Described LED drive module (5) is for carrying out multiple light illumination mode control according to presetting pulse width to LED light source (6);Described external trigger module (7) is for the input of outer triggering signal, the external trigger source of external trigger mode is provided, described main control module (1) as the control core part of whole light source controller, completes and the communicating of external host PC (11), things management and command response mainly through the communication module (10) that plug and play and transmission speed are high.
2. intelligent light source controller according to claim 1, it is characterised in that: also include the hand-held block 3 being connected with described main control module (1) circuit, for the brightness of Non-follow control LED light source (6).
3. intelligent light source controller according to claim 1 and 2, it is characterized in that: described LED drive module (5) adopts inductance type to drive, PWM constant-current dimming, its output port configures 4 LED light sources (6) and controls passage, it is achieved normal bright illumination, stroboscopic illumination and three kinds of light illumination modes of external trigger.
4. intelligent light source controller according to claim 1 and 2, it is characterised in that: described clock module (8) adopts 16 bit timing devices in a PWM mode.
5. intelligent light source controller according to claim 1, it is characterised in that: described main control module (1) adopts the STM32F107VCT6 microprocessor based on Cortex-M3 kernel.
6. intelligent light source controller according to claim 1 and 2, it is characterised in that: described external trigger module (7) is connected with main control module (1) with nested vector interrupt controller by signal interruption time controller.
7. intelligent light source controller according to claim 1 and 2, it is characterised in that: described LED drive module (5) is connected with main control module (1) by inductance type drive circuit.
8. intelligent light source controller according to claim 1 and 2, it is characterised in that: described power module (4) is arranged on the downside of LED light source (6), adopts the input of 24V power supply.
9. intelligent light source controller according to claim 1 and 2, it is characterised in that: described communication module (10) connects main control module (1) and exterior PC main frame (11) by the either interface in USB interface, RS232 interface, CAN interface and Ethernet interface.
10. intelligent light source controller according to claim 1 and 2, it is characterised in that: reset circuit module (9) provides manually and two kinds of reset modes of system;Described debugging module (2) includes two kinds of debud modes of JTAG and SW.
CN201610182585.2A 2016-03-25 2016-03-25 A kind of intelligent light source controller Active CN105792418B (en)

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Publication number Priority date Publication date Assignee Title
CN109114516A (en) * 2018-08-30 2019-01-01 武汉海微科技有限公司 A kind of Intelligent luminous device
CN109982480A (en) * 2019-03-14 2019-07-05 苏州德龙激光股份有限公司 Four-way LED light source controller based on usb communication
CN114071837A (en) * 2020-08-07 2022-02-18 全汉企业股份有限公司 Lighting power supply circuit with dimming function and control method thereof
CN114615406A (en) * 2022-03-03 2022-06-10 耀华同升智能科技(昆山)有限公司 High-speed stroboscopic light source control card

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109114516A (en) * 2018-08-30 2019-01-01 武汉海微科技有限公司 A kind of Intelligent luminous device
CN109982480A (en) * 2019-03-14 2019-07-05 苏州德龙激光股份有限公司 Four-way LED light source controller based on usb communication
CN114071837A (en) * 2020-08-07 2022-02-18 全汉企业股份有限公司 Lighting power supply circuit with dimming function and control method thereof
CN114615406A (en) * 2022-03-03 2022-06-10 耀华同升智能科技(昆山)有限公司 High-speed stroboscopic light source control card

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