CN105784069A - Large liquid storage tank liquid level measuring device based on wireless transmission - Google Patents
Large liquid storage tank liquid level measuring device based on wireless transmission Download PDFInfo
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01F—MEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
- G01F23/00—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm
- G01F23/22—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water
- G01F23/28—Indicating or measuring liquid level or level of fluent solid material, e.g. indicating in terms of volume or indicating by means of an alarm by measuring physical variables, other than linear dimensions, pressure or weight, dependent on the level to be measured, e.g. by difference of heat transfer of steam or water by measuring the variations of parameters of electromagnetic or acoustic waves applied directly to the liquid or fluent solid material
- G01F23/296—Acoustic waves
- G01F23/2962—Measuring transit time of reflected waves
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- G—PHYSICS
- G08—SIGNALLING
- G08C—TRANSMISSION SYSTEMS FOR MEASURED VALUES, CONTROL OR SIMILAR SIGNALS
- G08C17/00—Arrangements for transmitting signals characterised by the use of a wireless electrical link
- G08C17/02—Arrangements for transmitting signals characterised by the use of a wireless electrical link using a radio link
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Abstract
本发明涉及一种液面高度测量装置,具体地说,是一种基于无线传输的大型储液罐液面高度测量装置,包括发射端和接收端两个部分,发射端由发射端电源模块、发射端主控模块、超声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块组成,接收端由接收端电源模块、接收端主控模块、无线接收模块、液晶显示模块组成,发射端主控模块分别与发射端电源模块、声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块连接,接收端主控模块分别与接收端电源模块、无线接收模块、液晶显示模块相连接,还包括温度传感器用来测量出油罐内的温度,接收端还通过无线或有线的方式连接到外部计算机。
The invention relates to a liquid level measuring device, in particular, a large liquid storage tank liquid level measuring device based on wireless transmission, which includes two parts: a transmitting end and a receiving end. The transmitting end consists of a transmitting end power module, The transmitting end main control module, ultrasonic transceiver module, alarm prompt circuit module, temperature clock module, wireless transmitting module, the receiving end is composed of receiving end power supply module, receiving end main control module, wireless receiving module, liquid crystal display module, the transmitting end main The control module is respectively connected with the transmitter power module, the sound wave transceiver module, the alarm prompt circuit module, the temperature clock module, and the wireless transmitter module, and the receiver main control module is respectively connected with the receiver power module, the wireless receiver module, and the liquid crystal display module. A temperature sensor is included to measure the temperature in the oil tank, and the receiving end is also connected to an external computer in a wireless or wired manner.
Description
技术领域 technical field
本发明涉及一种液面高度测量装置,具体地说,是一种基于无线传输的大型储液罐液面高度测量装置。 The invention relates to a liquid level measuring device, in particular to a large liquid storage tank liquid level measuring device based on wireless transmission.
背景技术 Background technique
在工业生产中,如石油、化工、水文、气象等诸多领域,为了测知物料的存贮量,便于对物料进行监控,对液位进行测量是一个重要的环节。早期的人工检尺测量费时又费力,测量精度较低;机械式测量装置,虽然精度也较高,但工作寿命较低,安装也较为复杂;还有就是雷达液位仪,这是一种先进的液位仪,测量精度高,但成本太高。近年来,非接触式测量液位技术得到了越来越广泛的应用,其中超声波测量液面技术发展快、应用广。超声波测量液位的基本原理是超声探头发出的超声脉冲信号“在气体中传播”到达液体的界面后被反射,利用接收到回波信号可得到超声波往返的传播时间,再根据当时温度下其传播速度和传播时间可计算出传播距离从而得到液位高度。超声波测量方法工作可靠性强、精度高,避免频繁的检修维护,并具有一定的价格优势。 In industrial production, such as petroleum, chemical industry, hydrology, meteorology and many other fields, in order to measure the storage volume of materials and facilitate the monitoring of materials, it is an important link to measure the liquid level. The early manual ruler measurement was time-consuming and laborious, and the measurement accuracy was low; although the mechanical measurement device has high precision, its working life is low and the installation is relatively complicated; there is also the radar level gauge, which is an advanced The liquid level gauge has high measurement accuracy, but the cost is too high. In recent years, non-contact liquid level measurement technology has been more and more widely used, among which ultrasonic liquid level measurement technology has developed rapidly and is widely used. The basic principle of ultrasonic measurement of liquid level is that the ultrasonic pulse signal sent by the ultrasonic probe "propagates in the gas" and is reflected after reaching the interface of the liquid. Velocity and travel time can calculate the travel distance and thus the liquid level height. The ultrasonic measurement method has strong reliability and high precision, avoids frequent maintenance and has a certain price advantage.
在工业实际生产中,储液罐中存放的液体可能具有易燃易爆、腐蚀性强、易挥发等特点,甚至会存储有毒性的液体,需要对这些液体进行精确的液位测量,检测其液位高度。利用无接触式超声波液位测量,可实现液位高度的准确测量。测量装置的工作可靠性强、精度高,避免频繁的检修维护,并具有一定的价格优势。 In actual industrial production, the liquid stored in the liquid storage tank may be flammable, explosive, highly corrosive, volatile, and even toxic liquids. It is necessary to accurately measure the liquid level of these liquids and detect their Liquid level height. Using non-contact ultrasonic liquid level measurement, accurate measurement of liquid level height can be realized. The measuring device has strong working reliability and high precision, avoids frequent overhaul and maintenance, and has a certain price advantage.
发明内容 Contents of the invention
本发明的目的是为工业生产提供一种可靠性强、精度高,避免频繁的检修维护的液面高度测量装置,本发明具体为一种基于无线传输的大型储液罐液面高度测量装置,包括发射端和接收端两个部分,发射端由发射端电源模块、发射端主控模块、超声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块组成,接收端由接收端电源模块、接收端主控模块、无线接收模块、液晶显示模块组成,发射端主控模块分别与发射端电源模块、声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块连接,接收端主控模块分别与接收端电源模块、无线接收模块、液晶显示模块相连接,还包括温度传感器用来测量出油罐内的温度,接收端还通过无线或有线的方式连接到外部计算机。 The purpose of the present invention is to provide a highly reliable, high-precision liquid level measuring device for industrial production that avoids frequent maintenance. The present invention is specifically a large liquid storage tank liquid level measuring device based on wireless transmission. It includes two parts, the transmitting end and the receiving end. The transmitting end is composed of the transmitting end power module, the transmitting end main control module, the ultrasonic transceiver module, the alarm prompt circuit module, the temperature clock module, and the wireless transmitting module. The receiving end is composed of the receiving end power module, The main control module of the receiving end is composed of a wireless receiving module and a liquid crystal display module. It is respectively connected with the power module of the receiving end, the wireless receiving module, and the liquid crystal display module, and also includes a temperature sensor for measuring the temperature in the oil tank, and the receiving end is also connected to an external computer through wireless or wired means.
在本技术方案中,在储液罐顶部安装发送端,然后在监视室安装接收端,发送端和接收端的距离不能超过无线传输单元的最大传输距离,温度传感器测出当前储液罐中的温度,利用超声波收发模块从发送信号到接收到信号所用时间,再根据当时温度下其传播速度可计算出传播距离,从而得到液位高度,发射端将所测得的高度与温度数据,通过无线传输到接收端,接收端通过液晶显示屏显示出温度,并通过USB将数据发送给计算机,从而实现监测与存储。 In this technical solution, the sending end is installed on the top of the liquid storage tank, and then the receiving end is installed in the monitoring room. The distance between the sending end and the receiving end cannot exceed the maximum transmission distance of the wireless transmission unit. The temperature sensor measures the current temperature in the liquid storage tank. , using the time taken by the ultrasonic transceiver module from sending the signal to receiving the signal, and then calculating the propagation distance according to the propagation speed at the current temperature, so as to obtain the liquid level height, the transmitter transmits the measured height and temperature data through wireless transmission To the receiving end, the receiving end displays the temperature through the LCD screen, and sends the data to the computer through USB, so as to realize monitoring and storage.
本发明的进一步改进,超声波收发模块采用KS103超声波收发模块,KS103超声波收发模块最大量程为8米,测距精度为3mm左右,探测频率可达500Hz,采用可调滤波降噪技术,受电源影响较小,是一款工业级的超声波模块。 As a further improvement of the present invention, the ultrasonic transceiver module adopts the KS103 ultrasonic transceiver module, the maximum range of the KS103 ultrasonic transceiver module is 8 meters, the distance measurement accuracy is about 3mm, the detection frequency can reach 500Hz, and the adjustable filter noise reduction technology is adopted, which is less affected by the power supply. Small, it is an industrial-grade ultrasonic module.
本发明的进一步改进,发射端主控模块与接收端主控模块采用C51系列单片机,C51系列单片机是一种性能较高,功耗较低且抗干扰能力较强的单片机,内部自带存储,可串口下载程序等功能,并且速度较快,应用领域越来越广泛。 As a further improvement of the present invention, the main control module of the transmitting end and the main control module of the receiving end adopt C51 series single-chip microcomputers, and the C51 series single-chip microcomputers are a kind of single-chip microcomputers with high performance, low power consumption and strong anti-interference ability. It can download programs and other functions through the serial port, and the speed is fast, and the application field is more and more extensive.
本发明的进一步改进,发射端电源模块与接收端电源模块采用220VAC转5VDC电源适配器完成,采用AMS1117稳压芯片将5V转为3.3V,供电路使用不同需要的电源。 As a further improvement of the present invention, the transmitter power module and the receiver power module are completed by using a 220VAC to 5VDC power adapter, and the AMS1117 voltage regulator chip is used to convert 5V to 3.3V, so that the circuits can use different power supplies.
本发明的进一步改进,报警提示电路模块采用蜂鸣器,当液位或者温度超过储液罐的安全液位时,装置就会报警。 As a further improvement of the present invention, the alarm prompt circuit module adopts a buzzer, and when the liquid level or temperature exceeds the safe liquid level of the liquid storage tank, the device will alarm.
本发明的进一步改进,温度传感器采用DS18B20温度传感器,无线发射模块组成与无线接收模块组成选用NRF24L01单片射频收发芯片,液晶显示模块采用TFT液晶触摸屏控制显示数据信息。DS18B20温度传感器测量出储液罐内的温度,实时得到准确超声波的速度,进而使液面测量更加准确,NRF2401单片射频收发芯片,具有低压工作,高速率,低功耗,成本低,易开发等特点,实现将实时的液位高度,温度和对应的时间向接收端发送。 As a further improvement of the present invention, the temperature sensor adopts DS18B20 temperature sensor, the wireless transmitting module and the wireless receiving module are composed of NRF24L01 single-chip radio frequency transceiver chip, and the liquid crystal display module adopts TFT liquid crystal touch screen to control and display data information. The DS18B20 temperature sensor measures the temperature in the liquid storage tank, and obtains the accurate ultrasonic speed in real time, thereby making the liquid level measurement more accurate. The NRF2401 single-chip radio frequency transceiver chip has low voltage operation, high speed, low power consumption, low cost, and is easy to develop And other features, realize the real-time liquid level height, temperature and corresponding time are sent to the receiving end.
本发明的有益效果:本发明利用超声波来测量大型液罐液面高度,工作可靠性强、精度高,避免频繁的检修维护,并具有一定的成本优势。同时通过无线传输,安装方便、人员操作灵活性强。 Beneficial effects of the present invention: the present invention uses ultrasonic waves to measure the liquid level of large liquid tanks, has strong working reliability and high precision, avoids frequent maintenance, and has certain cost advantages. At the same time, through wireless transmission, it is easy to install and highly flexible in personnel operation.
附图说明 Description of drawings
图1是本发明发射端的结构示意图。 FIG. 1 is a schematic structural diagram of a transmitting end of the present invention.
图2是本发明接收端的结构示意图。 Fig. 2 is a schematic structural diagram of the receiving end of the present invention.
具体实施方式 detailed description
为了加深对本发明的理解,下面将结合附图和实施例对本发明做进一步详细描述,该实施例仅用于解释本发明,并不对本发明的保护范围构成限定。 In order to deepen the understanding of the present invention, the present invention will be described in further detail below in conjunction with the accompanying drawings and embodiments, which are only used to explain the present invention and do not limit the protection scope of the present invention.
实施例:如图1和图2所示,一种基于无线传输的大型储液罐液面高度测量装置,包括发射端和接收端两个部分,发射端由发射端电源模块、发射端主控模块、超声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块组成,接收端由接收端电源模块、接收端主控模块、无线接收模块、液晶显示模块组成,发射端主控模块分别与发射端电源模块、声波收发模块、报警提示电路模块、温度时钟模块、无线发射模块连接,接收端主控模块分别与接收端电源模块、无线接收模块、液晶显示模块相连接,还包括温度传感器用来测量出油罐内的温度,接收端还通过无线或有线的方式连接到外部计算机。 Embodiment: As shown in Figure 1 and Figure 2, a large-scale liquid storage tank liquid height measurement device based on wireless transmission, including two parts, the transmitting end and the receiving end, the transmitting end is controlled by the power module of the transmitting end and the main control of the transmitting end Module, ultrasonic transceiver module, alarm prompt circuit module, temperature clock module, wireless transmission module, the receiving end is composed of receiving end power module, receiving end main control module, wireless receiving module, liquid crystal display module, and the transmitting end main control module is respectively connected with The transmitter power module, sound wave transceiver module, alarm prompt circuit module, temperature clock module, and wireless transmitter module are connected, and the main control module of the receiver is respectively connected with the receiver power module, wireless receiver module, and liquid crystal display module. To measure the temperature in the oil tank, the receiving end is also connected to an external computer by wireless or wired means.
本实施例中,在储液罐顶部安装发送端,然后在监视室安装接收端,发送端和接收端的距离不能超过无线传输单元的最大传输距离,温度传感器测出当前储液罐中的温度,利用超声波收发模块从发送信号到接收到信号所用时间,再根据当时温度下其传播速度可计算出传播距离,从而得到液位高度,发射端将所测得的高度与温度数据,通过无线传输到接收端,接收端通过液晶显示屏显示出温度,并通过USB将数据发送给计算机,从而实现监测与存储。 In this embodiment, the sending end is installed on the top of the liquid storage tank, and then the receiving end is installed in the monitoring room. The distance between the sending end and the receiving end cannot exceed the maximum transmission distance of the wireless transmission unit. The temperature sensor measures the current temperature in the liquid storage tank. Using the time taken by the ultrasonic transceiver module from sending the signal to receiving the signal, the propagation distance can be calculated according to the propagation speed at the current temperature, so as to obtain the liquid level height, and the transmitter transmits the measured height and temperature data to the The receiving end, the receiving end displays the temperature through the LCD screen, and sends the data to the computer through the USB, so as to realize monitoring and storage.
在本实施例中,超声波收发模块采用KS103超声波收发模块;发射端主控模块与接收端主控模块采用C51系列单片机;发射端电源模块与接收端电源模块采用220VAC转5VDC电源适配器完成,采用AMS1117稳压芯片将5V转为3.3V,供电路使用不同需要的电源;报警提示电路模块采用蜂鸣器,当液位或者温度超过储液罐的安全液位时,装置就会报警;温度传感器采用DS18B20温度传感器,无线发射模块组成与无线接收模块组成选用NRF24L01单片射频收发芯片,液晶显示模块采用TFT液晶触摸屏控制显示数据信息。 In this embodiment, the ultrasonic transceiver module adopts KS103 ultrasonic transceiver module; the main control module of the transmitting end and the main control module of the receiving end adopt C51 series single-chip microcomputer; The voltage regulator chip converts 5V to 3.3V for the circuit to use different power supplies; the alarm prompt circuit module uses a buzzer, and when the liquid level or temperature exceeds the safe liquid level of the liquid storage tank, the device will alarm; the temperature sensor adopts DS18B20 temperature sensor, wireless transmitting module and wireless receiving module are composed of NRF24L01 single-chip radio frequency transceiver chip, and the liquid crystal display module adopts TFT liquid crystal touch screen to control and display data information.
以上显示和描述了本发明的基本原理、主要特征及优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention. The protection scope of the present invention is defined by the appended claims and their equivalents.
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