CN105780215A - Energy-saving spinning frame capable of effectively reducing energy consumption - Google Patents
Energy-saving spinning frame capable of effectively reducing energy consumption Download PDFInfo
- Publication number
- CN105780215A CN105780215A CN201610332100.3A CN201610332100A CN105780215A CN 105780215 A CN105780215 A CN 105780215A CN 201610332100 A CN201610332100 A CN 201610332100A CN 105780215 A CN105780215 A CN 105780215A
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- CN
- China
- Prior art keywords
- energy
- rail
- energy consumption
- spinning frame
- frame
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/02—Spinning or twisting machines in which the product is wound-up continuously ring type
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/20—Driving or stopping arrangements
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/20—Driving or stopping arrangements
- D01H1/24—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles
- D01H1/244—Driving or stopping arrangements for twisting or spinning arrangements, e.g. spindles each spindle driven by an electric motor
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H1/00—Spinning or twisting machines in which the product is wound-up continuously
- D01H1/14—Details
- D01H1/36—Package-shaping arrangements, e.g. building motions, e.g. control for the traversing stroke of ring rails; Stopping ring rails in a predetermined position
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/04—Spindles
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H7/00—Spinning or twisting arrangements
- D01H7/02—Spinning or twisting arrangements for imparting permanent twist
- D01H7/04—Spindles
- D01H7/18—Arrangements on spindles for suppressing yarn balloons
Abstract
The invention discloses an energy-saving spinning frame capable of effectively reducing energy consumption. The energy-saving spinning frame comprises a rack, a yarn feeding device, a yarn guide device, a drafting device and a winding device, wherein the rack and a keel are connected and mounted through a keel hoisting device; an energy-saving device is arranged at the outer part of a bobbin yarn part on the keel; the rack is further provided with a control system; and the yarn feeding device, the yarn guide device, the drafting device and the winding device are controlled through the control system respectively. The energy-saving spinning frame capable of effectively reducing the energy consumption has the advantages of stable and reliable mechanism, easiness of maintenance, low cost, few broken yarns, low production cost and obvious energy-saving effect, and is convenient for being popularized in markets.
Description
Technical field
The invention belongs to spinninging technical field, particularly relate to the energy-conservation spinning frame of a kind of effective reduction energy consumption.
Background technology
At present, what traditional spinning machine adopted is after motor connecting power, drives spinning machine spindle to rotate by drive mechanism, thus reaching the effect of spinning.But it is voltage and the constant electric current of frequency owing to being connected on motor, therefore when the quantity of spinning machine spindle or specification change, the rotating speed of motor will occur speed to change, and when making spinning, spindle occurs that broken end increases phenomenon, also results in power wastage simultaneously.
Summary of the invention
Present invention aims to the deficiency of existing spun yarn spinning machine, it is provided that a kind of mechanism stable, reliable, easy care, cost are low, broken yarn is few, production cost is low and energy-saving effect significantly effectively reduces the energy-conservation spinning frame of energy consumption.
The energy-conservation spinning frame of a kind of effective reduction energy consumption, including frame, yarn-feeding device, feed carrier, drafting system and coiler device, wherein: described frame is connected installation with rail by rail lowering or hoisting gear, the cop portion of external on rail is provided with energy saver；Described frame is additionally provided with control system, controls yarn-feeding device, feed carrier, drafting system and coiler device respectively by control system.
Further, described energy saver includes guide shell, and guide shell is located at cop or the upper part of electricity ingot.
Further, described rail lowering or hoisting gear includes fixed block, sliding shoe, lifting drive rod, guide rod and drive rod, and lifting drive rod and guide rod two ends are arranged on fixed block, lifting drive rod and guide rod through sliding shoe and with the use of；Described sliding shoe is fixing with on rail to be connected, and rail is provided with electricity ingot, and fixed block coordinates installation with spinning machine.
Further, described electric ingot is DC brushless motor, coil of stator of motor winding is located at motor interior, by on the bearing case of its direct nested bolster, the rotor portion of motor is arranged on the outside of stator coil winding, and be combined into one mechanism with the wharve of former spindle structure, steel wharve is just as the outer magnetism-guiding hood of electric ingot motor.
Electricity ingot includes spindle blade, bolster, stationary part and rotor portion, wherein: also include coil, air barrier cover, stator core, Magnet, ingot hook baffle ring, ingot hook and oil flinger ring；Described spindle blade coordinates installation by the stator axis of spindle blade with bolster；Described air barrier cover, stator core and oil flinger ring are from the bottom to top successively on bolster, and ingot hook baffle ring is arranged on air barrier cover outer surface and coordinates with spindle blade cover；Described Magnet is located between stator core and spindle blade cover, ingot hook be arranged on bolster and with ingot hook baffle ring with the use of.
Further, described control system includes PCB control circuit plate, display screen, control button and display lamp, described PCB control circuit plate is connected with display screen, control button, electricity ingot and display lamp respectively, described PCB control circuit plate, display screen and control button are arranged on the control device installation portion at frame two ends, and display lamp is arranged on rail.
Further, the position indicator that described electric ingot is corresponding is respectively provided with display lamp and control knob, for individually controlling electricity ingot start and stop.
Further, described frame be provided with rail lowering or hoisting gear with the use of limit switch.
Beneficial effects of the present invention:
1, the present invention regulates the front roller embedding mouth distance to twizzle of rail according to the demand of spinning different phase, thus the problem reaching to solve easy broken yarn of each stage, as reduced the length of spinning of little yarn stage, spinning section length is reduced, the spinning section twist is made to increase, yarn strength increases, and reduces the broken end in little yarn stage, reduces the purpose of cost.
2, the present invention adopts motor outer rotor directly to drive wharve spindle blade to operate, without power transmission loss, thus electricity ingot efficiency of the present invention is higher, reduces by more than 30% than conventional mechanical transmission power consumption, adopt efficiently without sensor vector sine wave algorithm, the work efficiency of motor can be made to reach more than 85%.
3, the present invention adopts the outside at electricity ingot to arrange guide shell can effectively reduce ring throstle energy consumption, make that spindle operates drive power averaging decline 10% on year-on-year basis the air conditioning electricity 4% spinning process comprehensive energy consumption that also declines dropped to 58% especially greatly by original average 70%, the weaving stage of middle yarn, owing to cop diameter is big, big with the contact area of surrounding flow, very strong swirling eddy is created around cop, buffer action through guide shell, not only reduce spindle and drive the consumption of power, also effectively eliminate harmful crossflow, decrease the generation of spinning harmful air currents, beneficial effect is created to reducing spinning end breaking.The present invention can effectively improve ingot speed after improving and increase package, also ensure that relatively existing spinning frame has significant energy-saving effect simultaneously, the maximum power dissipation that can make single ingot reduces by 50%, that is spinning frame complete machine configuration lower power consumption 50%-60%, thus the problem that the energy consumption that solves textile industry is big.
4, the present invention has mechanism stable, reliable, easy care, cost are low, broken yarn is few, production cost is low and energy-saving effect clear advantage, it is simple to marketing.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the energy-conservation spinning frame structure effectively reducing energy consumption of embodiment；
Fig. 2 is the schematic diagram of the rail lifting device structure regulating rail position of embodiment；
Fig. 3 is the schematic diagram of the ingot hook of embodiment and guide shell structure；
Fig. 4 is the electric ingot power contrast figure of the presence or absence guide shell of embodiment；
Accompanying drawing 4 is longitudinally designated power consumption (unit: watt) for electricity ingot and transverse direction is designated rotating speed (unit: rev/min).
Figure identifies: 1-electricity ingot, 2-guide shell, 3-rail, 4-rail lowering or hoisting gear, 5-frame, 11-spindle blade, 12-Magnet, 13-ingot hook baffle ring, 14-oil flinger ring, 15-stator core, 16-ingot hook, 17-bolster, 18-air barrier cover, 41-lift drive rod, 42-sliding shoe, 43-drive rod, 44-guide rod, 45-fixed block.
Detailed description of the invention
With reference to the accompanying drawings, the specific embodiment of the present invention is described in further detail.
Embodiment 1:
The energy-conservation spinning frame of a kind of effective reduction energy consumption as shown in Figure 1, 2, 3, including frame 5, yarn-feeding device, feed carrier, drafting system and coiler device, wherein, frame 5 is connected installation with rail 3 by rail lowering or hoisting gear, rail lowering or hoisting gear 4 includes fixed block 45, sliding shoe 42, lifting drive rod 41, guide rod 44 and drive rod 43, lifting drive rod 41 and guide rod 44 two ends be arranged on fixed block 45, lifting drive rod 41 and guide rod 44 through sliding shoe 42 and with the use of；Described sliding shoe 42 is fixing with on rail 3 to be connected, and rail 3 is provided with electricity ingot 1, and fixed block 45 coordinates installation with spinning machine.Cop portion of external on rail 3 is provided with energy saver, and energy saver includes guide shell 2, and guide shell 2 is located at cop or the upper part of electricity ingot 1.Frame 5 is additionally provided with control system, controls yarn-feeding device, feed carrier, drafting system and coiler device respectively by control system.
Further, described electric ingot 1 is DC brushless motor, coil of stator of motor winding is located at motor interior, by on the bearing case of its direct nested bolster, the rotor portion of motor is arranged on the outside of stator coil winding, and be combined into one mechanism with the wharve of former spindle structure, steel wharve is just as the outer magnetism-guiding hood of electric ingot 1 motor.
Further, described control system includes PCB control circuit plate, display screen, control button and display lamp, described PCB control circuit plate is connected with display screen, control button, electricity ingot 1 and display lamp respectively, described PCB control circuit plate, display screen and control button are arranged on the control device installation portion at frame 5 two ends, and display lamp is arranged on rail 3.
Further, the position of described display lamp corresponding electricity ingot 1 respectively, the position of corresponding electricity ingot 1 further respectively has electricity ingot sub-control button, and sub-control button connects electricity ingot and PCB control circuit plate.
Further, described frame 5 be provided with rail lowering or hoisting gear 4 with the use of limit switch.
The present invention thus reaching the distance adjusting the embedding mouth of front roller to twizzle by adjusting the position of rail, thus adjust the position of rail according to spinning different phase, finally reaches and reduces the problem that fine yarn easily breaks end；The structure simultaneously changing electricity ingot can greatly reduce energy consumption；Also increasing guide shell at cop and electricity ingot position makes cop can reduce the air-flow impact on cop when high speed operation, reducing the air-flow resistance to cop thus reducing energy consumption, reaching energy-conservation purpose.
The present invention adopts motor outer rotor directly to drive wharve spindle blade to operate, without power transmission loss, thus electricity ingot efficiency of the present invention is higher, reduces by more than 30% than conventional mechanical transmission power consumption, adopt efficiently without sensor vector sine wave algorithm, the work efficiency of motor can be made to reach more than 85%.
The present invention adopts the outside at electricity ingot to arrange guide shell can effectively reduce ring throstle energy consumption, make that spindle operates drive power averaging decline 10% on year-on-year basis the air conditioning electricity 4% spinning process comprehensive energy consumption that also declines dropped to 58% especially greatly by original average 70%, the weaving stage of middle yarn, owing to cop diameter is big, big with the contact area of surrounding flow, very strong swirling eddy is created around cop, buffer action through guide shell, not only reduce spindle and drive the consumption of power, also effectively eliminate harmful crossflow, decrease the generation of spinning harmful air currents, beneficial effect is created to reducing spinning end breaking.The present invention can effectively improve ingot speed after improving and increase package, also ensure that relatively existing spinning frame has significant energy-saving effect simultaneously, the maximum power dissipation that can make single ingot reduces by 50%, that is spinning frame complete machine configuration lower power consumption 50%-60%, thus the problem that the energy consumption that solves textile industry is big.
Embodiment described above, simply one of more preferably concrete mode of the present invention, the usual variations and alternatives that those skilled in the art carry out within the scope of technical solution of the present invention all should be included in protection scope of the present invention.
Claims (7)
1. the energy-conservation spinning frame of an effective reduction energy consumption, including frame (5), yarn-feeding device, feed carrier, drafting system and coiler device, it is characterized in that: described frame (5) is connected installation with rail (3) by rail lowering or hoisting gear (4), and the cop portion of external on rail (3) is provided with energy saver；Described frame (5) is additionally provided with control system, controls yarn-feeding device, feed carrier, drafting system and coiler device respectively by control system.
2. the energy-conservation spinning frame of effective reduction energy consumption according to claim 1, is characterized in that: described energy saver includes guide shell (2), and guide shell (2) is located at cop or the upper part of electricity ingot (1).
3. the energy-conservation spinning frame of effective reduction energy consumption according to claim 1, it is characterized in that: described rail lowering or hoisting gear (4) includes fixed block (45), sliding shoe (42), lifting drive rod (41), guide rod (44) and drive rod (43), lifting drive rod (41) and guide rod (44) two ends be arranged on fixed block (45), lifting drive rod (41) and guide rod (44) pass sliding shoe (42) and with the use of；Fix upper with rail (3) of described sliding shoe (42) is connected, and rail (3) is provided with electricity ingot (1), and fixed block (45) coordinates installation with spinning machine.
4. the energy-conservation spinning frame effectively reducing energy consumption according to Claims 2 or 3, it is characterized in that: described electric ingot (1) is DC brushless motor, coil of stator of motor winding is located at motor interior, by on the bearing case of its direct nested bolster, the rotor portion of motor is arranged on the outside of stator coil winding, and be combined into one mechanism with the wharve of former spindle structure, steel wharve is just as the outer magnetism-guiding hood of electric ingot (1) motor.
5. the energy-conservation spinning frame of effective reduction energy consumption according to claim 1, it is characterized in that: described control system includes PCB control circuit plate, display screen, control button and display lamp, described PCB control circuit plate is connected with display screen, control button, electricity ingot (1) and display lamp respectively, described PCB control circuit plate, display screen and control button are arranged on the control device installation portion at frame (5) two ends, and display lamp is arranged on rail (3).
6. the energy-conservation spinning frame of effective reduction energy consumption according to claim 4, is characterized in that: the position indicator that described electric ingot (1) is corresponding is respectively provided with display lamp and control knob, for individually controlling electricity ingot start and stop.
7. the energy-conservation spinning frame of effective reduction energy consumption according to claim 1, is characterized in that: described frame (5) be provided with rail lowering or hoisting gear (4) with the use of limit switch.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610332100.3A CN105780215A (en) | 2016-05-19 | 2016-05-19 | Energy-saving spinning frame capable of effectively reducing energy consumption |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610332100.3A CN105780215A (en) | 2016-05-19 | 2016-05-19 | Energy-saving spinning frame capable of effectively reducing energy consumption |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105780215A true CN105780215A (en) | 2016-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610332100.3A Pending CN105780215A (en) | 2016-05-19 | 2016-05-19 | Energy-saving spinning frame capable of effectively reducing energy consumption |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105780215A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109881312A (en) * | 2019-02-21 | 2019-06-14 | 江阴华方佳友智能设备有限公司 | A kind of spindle raises the spinning frame of installation |
| CN109898190A (en) * | 2019-04-25 | 2019-06-18 | 李廷荔 | It is a kind of with stablize air ring spindle lifting spinning frame |
| CN109913987A (en) * | 2019-02-21 | 2019-06-21 | 江阴华方佳友智能设备有限公司 | A kind of electric ingot of no ingot hook |
| WO2020034473A1 (en) * | 2018-08-14 | 2020-02-20 | 贾殿友 | Spinning machine having spindles internally provided with dc brushless motors |
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| JP2000303270A (en) * | 1999-04-16 | 2000-10-31 | Toray Ind Inc | Winding operation controller in spinning machine |
| JP2001279538A (en) * | 2000-03-30 | 2001-10-10 | Toray Ind Inc | Spinning machine such as ring spinning frame |
| CN2743377Y (en) * | 2004-09-10 | 2005-11-30 | 杨阜生 | Ring throstle |
| CN1865553A (en) * | 2005-04-18 | 2006-11-22 | 里特机械公司 | Coil spinning or twisting device |
| CN101560707A (en) * | 2008-04-15 | 2009-10-21 | 北京玛达恒力机电技术有限公司 | Novel electric spindle |
| CN103290538A (en) * | 2012-02-22 | 2013-09-11 | 株式会社丰田自动织机 | Ring spinning machine |
| CN204000026U (en) * | 2014-07-08 | 2014-12-10 | 吴江久美微纤织造有限公司 | Multi-turn cover type balloon cover assembly |
| CN204000029U (en) * | 2014-07-08 | 2014-12-10 | 吴江久美微纤织造有限公司 | Interior burr balloon cover |
| CN204385364U (en) * | 2014-12-16 | 2015-06-10 | 台州市路桥穗丰纺织机械有限公司 | Air ring cage |
-
2016
- 2016-05-19 CN CN201610332100.3A patent/CN105780215A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000303270A (en) * | 1999-04-16 | 2000-10-31 | Toray Ind Inc | Winding operation controller in spinning machine |
| JP2001279538A (en) * | 2000-03-30 | 2001-10-10 | Toray Ind Inc | Spinning machine such as ring spinning frame |
| CN2743377Y (en) * | 2004-09-10 | 2005-11-30 | 杨阜生 | Ring throstle |
| CN1865553A (en) * | 2005-04-18 | 2006-11-22 | 里特机械公司 | Coil spinning or twisting device |
| CN101560707A (en) * | 2008-04-15 | 2009-10-21 | 北京玛达恒力机电技术有限公司 | Novel electric spindle |
| CN103290538A (en) * | 2012-02-22 | 2013-09-11 | 株式会社丰田自动织机 | Ring spinning machine |
| CN204000026U (en) * | 2014-07-08 | 2014-12-10 | 吴江久美微纤织造有限公司 | Multi-turn cover type balloon cover assembly |
| CN204000029U (en) * | 2014-07-08 | 2014-12-10 | 吴江久美微纤织造有限公司 | Interior burr balloon cover |
| CN204385364U (en) * | 2014-12-16 | 2015-06-10 | 台州市路桥穗丰纺织机械有限公司 | Air ring cage |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2020034473A1 (en) * | 2018-08-14 | 2020-02-20 | 贾殿友 | Spinning machine having spindles internally provided with dc brushless motors |
| CN109881312A (en) * | 2019-02-21 | 2019-06-14 | 江阴华方佳友智能设备有限公司 | A kind of spindle raises the spinning frame of installation |
| CN109913987A (en) * | 2019-02-21 | 2019-06-21 | 江阴华方佳友智能设备有限公司 | A kind of electric ingot of no ingot hook |
| CN109898190A (en) * | 2019-04-25 | 2019-06-18 | 李廷荔 | It is a kind of with stablize air ring spindle lifting spinning frame |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20160720 |