CN105778239A - Ceramic polyolefin flame-retardant fire-resistant cable material - Google Patents
Ceramic polyolefin flame-retardant fire-resistant cable material Download PDFInfo
- Publication number
- CN105778239A CN105778239A CN201610289663.9A CN201610289663A CN105778239A CN 105778239 A CN105778239 A CN 105778239A CN 201610289663 A CN201610289663 A CN 201610289663A CN 105778239 A CN105778239 A CN 105778239A
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- CN
- China
- Prior art keywords
- parts
- cable material
- retardant fire
- polyolefin flame
- ceramic polyolefin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/06—Polyethene
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/29—Protection against damage caused by extremes of temperature or by flame
- H01B7/295—Protection against damage caused by extremes of temperature or by flame using material resistant to flame
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/001—Conductive additives
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/02—Flame or fire retardant/resistant
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/202—Applications use in electrical or conductive gadgets use in electrical wires or wirecoating
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2205/00—Polymer mixtures characterised by other features
- C08L2205/03—Polymer mixtures characterised by other features containing three or more polymers in a blend
- C08L2205/035—Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend
Abstract
The invention discloses a ceramic polyolefin flame-retardant fire-resistant cable material. The ceramic polyolefin flame-retardant fire-resistant cable material comprises, by weight, 15-18 parts of brucite, 5-7 parts of waste ceramics, 4-6 parts of citric acid, 3-4 parts of triethanolamine, 12-14 parts of polyhydroxy aluminum cation precursors, 5-6 parts of forsterite, 6-8 parts of tin and bismuth alloy powder, 26-33 parts of polypropylene, 5-6 parts of bone meal, 32-37 parts of organic silicon modified epoxy resin, 19-25 parts of polyethylene terephthalate, 63-70 parts of polyethylene resin and an appropriate quantity of deionized water. The ceramic polyolefin flame-retardant fire-resistant cable material has the advantages that the ceramic polyolefin flame-retardant fire-resistant cable material is low in cost and easy to produce, technological procedures are simple, products prepared from the ceramic polyolefin flame-retardant fire-resistant cable material are excellent in performance in various aspects, extremely high in tensile strength and impact strength, are environmentally friendly and have high economic benefits and broad application prospects, and energy can be saved.
Description
Technical field
The present invention relates to cable material technical field, particularly relate to a kind of ceramic polyolefin flame-retardant fire-resisting cable material.
Background technology
Polymer owing to it is cheap, quality is light, specific strength is big, the feature quilts such as heat conductivity is little and chemical stability is good
It is widely used in the every field of productive life.Most polymer is all good electrical insulator, and resistivity is high, easily
Produce electrostatic, thus limit its application.Anlistatig harm is increasing, such as the normal operation of countermeasure aircraft radio,
Affect the operation of aircraft, pharmaceutical factory's device aggregation beyond the region of objective existence shell easy Electrostatic Absorption dust, affect medicine purity etc., in recent years, state
Family's railway traffic quickly grows, and the control of the railway system becomes increasingly complex, and electrical control equipment gets more and more, to cabling requirements amount
The most increasing.Wherein antistatic behaviour seems and is even more important.
In " preparation of conduction _ anti-electrostatic polymer nano composite material and performance study thereof " literary composition, author utilizes low melting point
The conductive filler such as metal, CNT prepares conductive anti-static polymer composites and fiber, it is proposed that new preparation
Method and new principle, the low-melting-point metal use electrical conductivity height, easily processing is as conductive filler, by melt blending and solid phase
The methods such as stretching, prepare composite fibre, show that polymer/low melting point conducting metal composite fibre has resistivity along with stretching
The raising of multiplying power and the character that reduces, compare with the composite fibre not containing low conduction melting-point fibers, the intensity of its composite fibre
All increase with elongation at break.Metal is significantly reduced by interpolation CNT and nano imvite in composite fibre
Grain diameter so that composite fibre obtains more excellent electrical property and mechanical property.Although the present invention can solve the problem that cable
The requirement of the aspects such as conductive anti-static, but it is as the development of locomotive technology, laying environment and the serviceability requirement to cable
More and more higher, simple single performance can not meet the market demand, and the present invention improves on the basis of this, to reaching resistance to
Good bending property, fire protection flame retarding, environmental protection, ageing-resistant etc. characteristic so that it is reach in railway engineering the use to cable and want
Ask.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of ceramic polyolefin flame-retardant fire-resisting cable
Material.
The present invention is achieved by the following technical solutions:
A kind of ceramic polyolefin flame-retardant fire-resisting cable material, is made up of the raw material of following weight portion: shepardite 15-18,
Waste ceramic 5-7, citric acid 4-6, triethanolamine 3-4, poly-Hydroxy-Al cations presoma 12-14, forsterite 5-6, stannum bismuth close
Bronze 6-8, polypropylene 26-33, bone meal 5-6, modifying epoxy resin by organosilicon 32-37, polyethylene terephthalate 19-25,
Polyvinyl resin 63-70, deionized water are appropriate.
Described a kind of ceramic polyolefin flame-retardant fire-resisting cable material, is made up of step in detail below:
(1) shepardite and forsterite are calcined 2-3h at 500-700 DEG C, after being cooled to room temperature, be added to citric acid and deionization
In the water mixed solution according to mass ratio 2:5, it is added in ball mill after washing into neutrality after dipping 2-3h, and adds triethanolamine
Ball milling 30-50min, ball milling is spray-dried after terminating, then makes the suspension of 2-5Wt% with poly-Hydroxy-Al cations presoma,
Stirring 2-3h at 80-100 DEG C, eluting is the most standby;
(2) by drying 6-8h at polypropylene in an oven 80 DEG C, granule after cooling, it is cut into, by waste ceramic, sn-bi alloy powder and pre-
The polypropylene granules processed, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder extruding pelletization,
Granule is dried at 80 DEG C 4-5h again, be placed in capillary rheometer, make mixing precursor, precursor be clamped in fixture
On, add in hot tank at the environment of 170-180 DEG C, with the speed Uniform Tension fiber of 10mm/min;
(3) will remain product that remaining composition prepared according to formula ratio and step (1) by banbury melt blending, temperature is
160-175 DEG C, the time is 15-25min, re-uses mill and is mixed in above-mentioned composite by product prepared by step (2),
Afterwards by single screw extrusion machine pelletize, then by particle under the rate of extrusion of 10-15m/min, extrude stranding material by extrusion die
It is cooled to room temperature.
The invention have the advantage that and by the present invention in that with low-melting-point metal as conductive filler, in conjunction with melting mixing with solid
The means stretched mutually, are prepared for conduction, antistatic composite fiber so that it is have good intensity and elongation at break, and have
Excellent electric conductivity and mechanical property, solve metal and cause electrical conductivity to decline with matrix material poor compatibility, easily oxidation
Problem, also utilize shepardite and forsterite to cooperate and it modified improved its fire-resistant, fire-retardant, good filling out of heat-proof quality
Material, and there is in macromolecule matrix material the preferable compatibility, do not affect the mechanical performance of material itself, improve strong
Degree, the characteristic such as fire-resistant, fire-retardant, low cost of the present invention, technical process simply, easily produce, and the product various aspects of performance of preparation is excellent,
Having the highest hot strength and impact strength, energy-conserving and environment-protective, high financial profit, application prospect is extensive.
Detailed description of the invention
A kind of ceramic polyolefin flame-retardant fire-resisting cable material, is made up of the raw material of following weight portion (kilogram): water
Magnesite 15, waste ceramic 5, citric acid 4, triethanolamine 3, poly-Hydroxy-Al cations presoma 12, forsterite 5, sn-bi alloy powder
6, polypropylene 26, bone meal 5, modifying epoxy resin by organosilicon 32, polyethylene terephthalate 19, polyvinyl resin 63, go from
Sub-water is appropriate.
Described a kind of ceramic polyolefin flame-retardant fire-resisting cable material, is made up of step in detail below:
(1) shepardite and forsterite are calcined 2h at 500 DEG C, be added to after being cooled to room temperature citric acid and deionized water according to
In the mixed solution of mass ratio 2:5, it is added in ball mill after washing into neutrality after dipping 2h, and adds triethanolamine ball milling
30min, ball milling is spray-dried after terminating, then makes the suspension of 2Wt%, at 80 DEG C with poly-Hydroxy-Al cations presoma
Stirring 2h, eluting is the most standby;
(2) by drying 6h at polypropylene in an oven 80 DEG C, it is cut into granule after cooling, by waste ceramic, sn-bi alloy powder and locates in advance
The polypropylene granules of reason, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder extruding pelletization, then
Granule is dried at 80 DEG C 4h, be placed in capillary rheometer, make mixing precursor, precursor be clamped on fixture,
Add in hot tank at the environment of 170 DEG C, with the speed Uniform Tension fiber of 10mm/min;
(3) will remain product that remaining composition prepared according to formula ratio and step (1) by banbury melt blending, temperature is
160 DEG C, the time is 15min, re-uses mill and is mixed in above-mentioned composite by product prepared by step (2), finally by
Single screw extrusion machine pelletize, then by particle under the rate of extrusion of 10m/min, it is cooled to room temperature by extrusion die extrusion stranding material
?.
The performance test of this locomotive cable material is as follows:
Hot strength (MPa): 13.5;Elongation at break (%): 376;Specific insulation (Ω .m): 3.7 × 1013;Dielectric strength
(MV/m): 26;Oxygen index (OI) (%): 30;Under load percentage elongation (%): 10;Permanent set (%): 0.
Claims (2)
1. a ceramic polyolefin flame-retardant fire-resisting cable material, it is characterised in that be made up of the raw material of following weight portion:
Shepardite 15-18, waste ceramic 5-7, citric acid 4-6, triethanolamine 3-4, poly-Hydroxy-Al cations presoma 12-14, magnesium Fructus Canarii albi
Stone 5-6, sn-bi alloy powder 6-8, polypropylene 26-33, bone meal 5-6, modifying epoxy resin by organosilicon 32-37, poly terephthalic acid
Second diester 19-25, polyvinyl resin 63-70, deionized water are appropriate.
A kind of ceramic polyolefin flame-retardant fire-resisting cable material, it is characterised in that by detail below
Step is made:
(1) shepardite and forsterite are calcined 2-3h at 500-700 DEG C, after being cooled to room temperature, be added to citric acid and deionization
In the water mixed solution according to mass ratio 2:5, it is added in ball mill after washing into neutrality after dipping 2-3h, and adds triethanolamine
Ball milling 30-50min, ball milling is spray-dried after terminating, then makes the suspension of 2-5Wt% with poly-Hydroxy-Al cations presoma,
Stirring 2-3h at 80-100 DEG C, eluting is the most standby;
(2) by drying 6-8h at polypropylene in an oven 80 DEG C, granule after cooling, it is cut into, by waste ceramic, sn-bi alloy powder and pre-
The polypropylene granules processed, according to proportioning mix homogeneously in homogenizer, is then added to double screw extruder extruding pelletization,
Granule is dried at 80 DEG C 4-5h again, be placed in capillary rheometer, make mixing precursor, precursor be clamped in fixture
On, add in hot tank at the environment of 170-180 DEG C, with the speed Uniform Tension fiber of 10mm/min;
(3) will remain product that remaining composition prepared according to formula ratio and step (1) by banbury melt blending, temperature is
160-175 DEG C, the time is 15-25min, re-uses mill and is mixed in above-mentioned composite by product prepared by step (2),
Afterwards by single screw extrusion machine pelletize, then by particle under the rate of extrusion of 10-15m/min, extrude stranding material by extrusion die
It is cooled to room temperature.
Priority Applications (1)
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CN201610289663.9A CN105778239A (en) | 2016-05-04 | 2016-05-04 | Ceramic polyolefin flame-retardant fire-resistant cable material |
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CN201610289663.9A CN105778239A (en) | 2016-05-04 | 2016-05-04 | Ceramic polyolefin flame-retardant fire-resistant cable material |
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CN105778239A true CN105778239A (en) | 2016-07-20 |
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CN201610289663.9A Pending CN105778239A (en) | 2016-05-04 | 2016-05-04 | Ceramic polyolefin flame-retardant fire-resistant cable material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106700417A (en) * | 2016-11-21 | 2017-05-24 | 郑州源冉生物技术有限公司 | Anti-aging cable material and preparation method thereof |
CN106751462A (en) * | 2016-11-21 | 2017-05-31 | 郑州源冉生物技术有限公司 | A kind of ageing-resistant cable material and preparation method thereof |
Citations (2)
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CN101613504A (en) * | 2009-07-24 | 2009-12-30 | 青岛中阳消防科技有限公司 | A kind of material and preparation method with temperature sensing cable material of CRT characteristic |
CN101786815A (en) * | 2010-01-19 | 2010-07-28 | 武汉科技大学 | Inorganic intercalated vermiculite insulation refractory material and preparation method thereof |
-
2016
- 2016-05-04 CN CN201610289663.9A patent/CN105778239A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN101613504A (en) * | 2009-07-24 | 2009-12-30 | 青岛中阳消防科技有限公司 | A kind of material and preparation method with temperature sensing cable material of CRT characteristic |
CN101786815A (en) * | 2010-01-19 | 2010-07-28 | 武汉科技大学 | Inorganic intercalated vermiculite insulation refractory material and preparation method thereof |
Non-Patent Citations (5)
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D.R保罗 等主编,殷敬华 等译校: "《聚合物共混物:组成与性能 (下卷)》", 30 May 2004, 科学出版 * |
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肖长发 主编: "《化学纤维概论》", 30 June 2015, 中国纺织出版社 * |
韩中伟: "《聚合物流体拉伸流变学》", 31 July 2015, 华南理工大学出版社 * |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106700417A (en) * | 2016-11-21 | 2017-05-24 | 郑州源冉生物技术有限公司 | Anti-aging cable material and preparation method thereof |
CN106751462A (en) * | 2016-11-21 | 2017-05-31 | 郑州源冉生物技术有限公司 | A kind of ageing-resistant cable material and preparation method thereof |
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Application publication date: 20160720 |
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