CN105777118A - Lanthanide rare-earth tantalite high-temperature ceramic and preparation method thereof - Google Patents

Lanthanide rare-earth tantalite high-temperature ceramic and preparation method thereof Download PDF

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CN105777118A
CN105777118A CN201610092384.3A CN201610092384A CN105777118A CN 105777118 A CN105777118 A CN 105777118A CN 201610092384 A CN201610092384 A CN 201610092384A CN 105777118 A CN105777118 A CN 105777118A
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CN105777118B (en
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冯晶
蒋业华
周荣
汪俊
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Kunming University of Science and Technology
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    • C04B35/01Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
    • C04B35/495Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on vanadium, niobium, tantalum, molybdenum or tungsten oxides or solid solutions thereof with other oxides, e.g. vanadates, niobates, tantalates, molybdates or tungstates
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    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
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Abstract

The invention discloses a method for preparing lanthanide rare-earth tantalite ceramic through a solid phase method.The molecular formula of the compound is RETaO4 (RE=Dy, Eu, Lu, Yb, Nd, Gd and Er).The adopted raw materials are Ta2O5, Dy2O3, Eu2O3, Lu2O3, Yb2O3, Nd2O3, Gd2O3 and Er2O3.The raw materials are weighed proportionally, the weighed raw materials are mixed in absolute ethyl alcohol and then placed into a planetary ball mill for ball milling so as to be mixed to be uniform, the mixed powder is dried, screened and placed into a mold to be compacted, and then presintering is performed; cooling is performed, a presintered sample is taken out to be subjected to grinding, ball milling, drying and screening, the screened powder is placed into the mold to be compacted, and then secondary sintering is performed.The technology is high in purity, low in impurity content, low in product preparation cost and suitable for batch production, and the target product is expected to be adopted as a novel high-temperature resistant, antioxidant and anti-wearing ceramic material.

Description

Lanthanide rare tantalates high-temperature ceramics and preparation method thereof
Technical field
The present invention relates to a kind of novel fire resistant, antioxidation, resistance to wear lanthanide rare tantalates ceramic material and preparation method thereof, belongs to the field of high-temperature material.
Background technology
High-temperature ceramic materials material has extensive and important application in fields such as aviation boat, traffic and large-scale thermal power stations, and this has carried out substantial amounts of research work both at home and abroad, to obtaining the high-temperature ceramic materials of excellent performance.Research shows, ZrO2Be be widely used at present, high-temperature ceramic materials that combination property is best.It has the characteristics such as high-melting-point, high temperature oxidation resisting, good stability at elevated temperature, relatively low and stable pyroconductivity and excellent thermal shock resistance, and thermal coefficient of expansion is close to metal material, but pure ZrO2Because changing with the volume fraction of 3%~5%, monoclinic phase causes that thermal stress produces with the alternate conversion in four directions, as used pure ZrO2The thermal barrier coating of preparation is unstable.Yttrium tantalate (YTaO4) the use temperature of high-temperature ceramic materials can reach 1600 DEG C, thermal conductivity relatively YSZ declines 100%, compares the zirconium oxide (YSZ) of stabilized with yttrium oxide, and zirconium oxide ZrO2 ceramic material has good thermal property and mechanical property.Owing to lanthanide series is similar to yttrium character, it is possible to make rare earth tantalate (RETaO4) keep ferroelasticity, utilize lanthanide series to replace yttrium tantalate (YTaO4) in yttrium, the thermal conductivity of material can be reduced undoubtedly further, have and yttrium tantalate (YTaO4) similar thermal property and mechanical property, therefore rare earth tantalate (RETaO4) is expected to as novel ferroelasticity high-temperature ceramic materials.
About rare earth tantalate (RETaO4) preparation technology, guilt is quick et al. with Columbium pentachloride., tantalic chloride and Lanthanum (III) nitrate for initiation material, with benzyl alcohol for solvent, has gone out rare earth niobates LnNbO with solvent structure4(Ln=Ce, Nd, Gd, Yb, Y) and rare earth tantalic acid LnTaO4(Ln=La, Nd, Gd, Dy) nano material, has made corresponding sign to it, although impurity content is less, but synthesis NdNbO4Or NdTaO4There is some monoclinic phases Nb2O5Or Ta2O5.Wang Fuzhi et al. is with rare earth oxide, and tantalum oxide is raw material, adds the once sintered one-tenth rare earth tantalate of cosolvent, but once sintered has certain dephasign, adds cosolvent LiCO3Also certain impurity can be introduced.Chinese patent ZL00126047.2 adds the mixed flux of lithium sulfate-sodium sulfate in the oxide of tantalum oxide, yittrium oxide and strontium carbonate and sinters tantalates into, but this method can introduce some impurity phases.The method that the present invention proposes, overcomes tradition existing methods shortcoming, and not only purity is high, and preparation cost is low, is suitable for batch production, and has better thermal property and mechanical property.
Summary of the invention
It is an object of the invention to provide a kind of novel fire resistant, antioxidation, resistance to wear lanthanide rare tantalates RETaO4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) and preparation method thereof, specifically includes following steps: raw materials used for Ta2O5、Dy2O3、Eu2O3、Lu2O3、Yb2O3、Nd2O3、Gd2O3、Er2O3.Weigh raw material in proportion, the raw material prepared mixed in dehydrated alcohol and is placed in planetary ball mill ball milling so that it is can mix homogeneously, mixed powder dried and screened are placed on mould inner pressure real, then carry out pre-burning sintering;Cooling is taken out the sample after presintering and is ground, ball milling, dries, sieves, and the powder after sieving is placed in mould inner pressure real, then carries out double sintering.
During dispensing of the present invention, the mol ratio of rare earth oxide and tantalum oxide is 1:1.
Balls grinding media of the present invention is dehydrated alcohol, and the rotating speed of ball mill is 300r/min~500r/min, and Ball-milling Time is 60~180min.
Baking temperature of the present invention is 60~80 DEG C, and drying time is 10~24 hours.
Dried powder of the present invention crosses 100 mesh sieves or 200 mesh sieves or 300 mesh sieves.
During mixed-powder compacting of the present invention, dwell pressure is 8~12MPa, and the dwell time is 30~60min.
Pre-sintering temperature of the present invention is 800~1100 DEG C, and burn-in time is 5~10 hours.
Double sintering temperature of the present invention is 1500~1800 DEG C, and calcination time is 5~10 hours.
The invention have the benefit that
(1) can mix homogeneously after the mixed powder of ball mill so that it is can composition reaction when calcining.
(2) process purity is high, and impurity content is low, and product preparation cost is low, is suitable for batch production.
(3) the rare earth tantalate RETaO obtained by4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) high-temperature ceramics has good stability, is expected to as novel high-temperature ceramic materials.
(4) the rare earth tantalate RETaO obtained by4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) high-temperature ceramics does not at high temperature have very big change in volume.
(5) the rare earth tantalate RETaO obtained by4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) high-temperature ceramics has good ferroelasticity, high high-temp stability.
(6) the rare earth tantalate RETaO obtained by4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) high-temperature ceramics has good mechanical property and thermal property compared with zirconium dioxide.
Accompanying drawing explanation
Fig. 1 is the tantalic acid dysprosium (DyTaO prepared by the embodiment of the present invention 2 technical scheme4) X-ray diffractogram of high-temperature ceramics;
Fig. 2 is the tantalic acid dysprosium (DyTaO prepared by the embodiment of the present invention 2 technical scheme4) picture in kind of high-temperature ceramics;
Fig. 3 is the tantalic acid dysprosium (DyTaO prepared by the embodiment of the present invention 2 technical scheme4) high-temperature ceramics SEM figure;
Detailed description of the invention
Below by the drawings and specific embodiments, the invention will be further described, but is not meant to limiting the scope of the invention.
Case study on implementation 1
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (DyTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh dysprosia (Dy2O3) 8.0611g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 300r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 180min), solution good for ball milling is crossed at 60 DEG C 100 mesh sieves, then with mould compressing (dwell pressure is 8MPa, and the dwell time is 60min) after dry 24 hours, after compressing, by its pre-burning 10 hours at 800 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 300r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 180min), solution good for ball milling is crossed after dry 24 hours at 60 DEG C 100 mesh sieves, then with mould, compressing (dwell pressure is 8MPa, dwell time is 60min), after compressing, it is calcined 10 hours at 1700 DEG C, is cooled to room temperature, namely obtain required block tantalic acid dysprosium (DyTaO4) high-temperature ceramics.
Tantalic acid dysprosium (the DyTaO of the present embodiment calcining4) high-temperature ceramics purity height, pattern is good, as shown in Figure 1, 2, 3.
Case study on implementation 2
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (EuTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh europium oxide (Eu2O3) 12.5632g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 350r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 160min), solution good for ball milling is crossed at 64 DEG C 200 mesh sieves, then with mould compressing (dwell pressure is 9MPa, and the dwell time is 50min) after dry 22 hours, after compressing, by its pre-burning 9 hours at 850 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 350r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 160min), solution good for ball milling is crossed after dry 22 hours at 64 DEG C 200 mesh sieves, then with mould, compressing (dwell pressure is 9MPa, dwell time is 50min), after compressing, it is calcined 9 hours at 1600 DEG C, is cooled to room temperature, namely obtain required block tantalic acid europium (EuTaO4) high-temperature ceramics.
Case study on implementation 3
A kind of novel fire resistant, antioxidation described in a kind of the present embodiment described in the present embodiment, resistance to wear tantalic acid dysprosium (LuTaO4) ceramic material and preparation method thereof, specifically includes following steps:
Weigh luteium oxide (Lu2O3) 14.2070g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 400r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 140min), solution good for ball milling is crossed at 68 DEG C 300 mesh sieves, then with mould compressing (dwell pressure is 10MPa, and the dwell time is 45min) after dry 18 hours, after compressing, by its pre-burning 8 hours at 900 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 400r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 140min), solution good for ball milling is crossed after dry 18 hours at 68 DEG C 300 mesh sieves, then with mould, compressing (dwell pressure is 10MPa, dwell time is 45min), after compressing, it is calcined 8 hours at 1750 DEG C, is cooled to room temperature, namely obtain required block tantalic acid lutecium (LuTaO4) high-temperature ceramics.
Case study on implementation 4
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (YbTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh ytterbium oxide (Yb2O3) 14.0679g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 450r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 120min), solution good for ball milling is crossed at 72 DEG C 100 mesh sieves, then with mould compressing (dwell pressure is 11MPa, and the dwell time is 40min) after dry 16 hours, after compressing, by its pre-burning 7 hours at 950 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 450r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 120min), solution good for ball milling is crossed after dry 16 hours at 72 DEG C 100 mesh sieves, then with mould, compressing (dwell pressure is 11MPa, dwell time is 40min), after compressing, it is calcined 10 hours at 1750 DEG C, is cooled to room temperature, namely obtain required block tantalic acid ytterbium (YbTaO4) high-temperature ceramics.
Case study on implementation 5
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (NdTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh Dineodymium trioxide (Nd2O3) 12.0118g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 460r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 100min), solution good for ball milling is crossed at 78 DEG C 200 mesh sieves, then with mould compressing (dwell pressure is 12MPa, and the dwell time is 30min) after dry 12 hours, after compressing, by its pre-burning 6 hours at 1000 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 460r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 100min), solution good for ball milling is crossed after dry 12 hours at 78 DEG C 200 mesh sieves, then with mould, compressing (dwell pressure is 12MPa, dwell time is 30min), after compressing, it is calcined 10 hours at 1500 DEG C, is cooled to room temperature, namely obtain required block tantalic acid neodymium (NdTaO4) high-temperature ceramics.
Case study on implementation 6
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (GdTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh Gadolinia. (Gd2O3) 12.9406g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 480r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 80min), solution good for ball milling is crossed at 78 DEG C 300 mesh sieves, then with mould compressing (dwell pressure is 8MPa, and the dwell time is 60min) after dry 12 hours, after compressing, by its pre-burning 5 hours at 1100 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 480r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 80min), solution good for ball milling is crossed after dry 12 hours at 78 DEG C 300 mesh sieves, then with mould, compressing (dwell pressure is 8MPa, dwell time is 60min), after compressing, it is calcined 5 hours at 1650 DEG C, is cooled to room temperature, namely obtain required block tantalic acid gadolinium (GdTaO4) high-temperature ceramics.
Case study on implementation 7
A kind of novel fire resistant described in a kind of the present embodiment described in the present embodiment, antioxidation, resistance to wear tantalic acid dysprosium (ErTaO4) ceramic material and preparation method thereof, specifically include following steps:
Weigh Erbia (Er2O3) 13.6552g, tantalum oxide (Ta2O5) 15.7749g, in dehydrated alcohol after mixing, (rotating speed of ball mill is 500r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 60min), solution good for ball milling is crossed at 80 DEG C 100 mesh sieves, then with mould compressing (dwell pressure is 9MPa, and the dwell time is 50min) after dry 10 hours, after compressing, by its pre-burning 10 hours at 800 DEG C.
After first time calcining raw materials, compound is ground uniformly, it is again dissolved in dehydrated alcohol, (rotating speed of ball mill is 500r/min to be placed in planetary ball mill ball milling, Ball-milling Time is 60min), solution good for ball milling is crossed after dry 10 hours at 80 DEG C 100 mesh sieves, then with mould, compressing (dwell pressure is 9MPa, dwell time is 50min), after compressing, it is calcined 5 hours at 1800 DEG C, is cooled to room temperature, namely obtain required block tantalic acid erbium (ErTaO4) high-temperature ceramics.

Claims (10)

1. the invention reside in and have found a kind of novel high temperature resistant, antioxidation, resistance to wear lanthanide rare tantalates RETaO4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) high-temperature ceramic materials.
2. the method that a solid phase method prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: raw materials used for Ta2O5、Dy2O3、Eu2O3、Lu2O3、Yb2O3、Nd2O3、Gd2O3、Er2O3.Weigh raw material in proportion, the raw material prepared mixed in dehydrated alcohol and is placed in planetary ball mill ball milling so that it is can mix homogeneously, mixed powder dried and screened are placed on mould inner pressure real, then carry out presintering;Cooling is taken out the sample after presintering and is ground, ball milling, dries, sieves, and the powder after sieving is placed in mould inner pressure real, then carries out double sintering.
3. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: the mol ratio of rare earth oxide and tantalum oxide is 1:1, and the chemical equation of its reaction is RE2O3+Ta2O5=2RETaO4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er).
4. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: balls grinding media is dehydrated alcohol, and the rotating speed of ball mill is 300r/min~500r/min, and Ball-milling Time is 60~180min.
5. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: baking temperature is 60~80 DEG C, and drying time is 10~24 hours.
6. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: dried powder crosses 100 mesh sieves or 200 mesh sieves or 300 mesh sieves.
7. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: during mixed-powder compacting, dwell pressure is 8~12MPa, and the dwell time is 30~60min.
8. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: pre-sintering temperature is 800~1100 DEG C, and burn-in time is 5~10 hours.
9. the method that solid phase method according to claim 2 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: double sintering temperature is 1500~1800 DEG C, and calcination time is 5~10 hours.
10. the method that solid phase method according to claim 1 prepares lanthanide rare tantalates high-temperature ceramics, it is characterised in that: the rare earth tantalate RETaO sintered out4(RE=Dy, Eu, Lu, Yb, Nd, Gd, Er) is for having the pottery of certain light transmission.
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