CN105776792A - Machining method of sectioned self-heating connection type plastic septic tank - Google Patents

Machining method of sectioned self-heating connection type plastic septic tank Download PDF

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Publication number
CN105776792A
CN105776792A CN201610333639.0A CN201610333639A CN105776792A CN 105776792 A CN105776792 A CN 105776792A CN 201610333639 A CN201610333639 A CN 201610333639A CN 105776792 A CN105776792 A CN 105776792A
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China
Prior art keywords
pipeline section
circular pipeline
head tube
hemispherical head
dividing plate
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Application number
CN201610333639.0A
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Chinese (zh)
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CN105776792B (en
Inventor
郑佩军
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Jin Bibo
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Individual
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/02Biological treatment
    • C02F11/04Anaerobic treatment; Production of methane by such processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2103/00Nature of the water, waste water, sewage or sludge to be treated
    • C02F2103/005Black water originating from toilets
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus

Abstract

The invention relates to a machining method of a sectioned self-heating connection type plastic septic tank. The septic tank comprises a hemispheric head pipe and a round pipe section, wherein resistor discs are arranged in the hemispheric head pipe and the round pipe section, and are electrified, heated and pressurized to integrally connect the hemispheric head pipe and the round pipe section to form the septic tank; and partition grooves are formed in the round pipe section, partition boards are arranged in the partition grooves, and through holes are formed in the partition boards. The machining method comprises the steps of machining the hemispheric head pipe, the round pipe section and the partition boards, mounting the partition boards and the resistor discs, clamping and fixing the hemispheric head pipe and the round pipe section, heating, connecting, and carrying out acceptance check. By virtue of the technical scheme, the plastic septic tank can be produced only by two molds, one mold is used for machining the hemispheric head pipe, and the other mold is used for machining the round pipe section; furthermore, the septic tank can be provided with multiple round pipe sections, various specifications of septic tanks can be produced, the molds for machining the hemispheric head pipe and the round pipe section are small in volume and low in cost, and the investment cost is saved; and by machining by virtue of a small-sized injection molding machine, the production cost can be lowered.

Description

The processing method of segmentation self-heating interconnection system plastic septic tank
Technical field
The present invention relates to anaerobic tank, the processing method particularly relating to segmentation self-heating interconnection system plastic septic tank.
Background technology
Family oriented manure pit can be divided into pipe of cement anaerobic tank and plastic septic tank to make material difference, and the size of anaerobic tank is that the population according to each family is how many and determine, can be divided into 0.5m3,0.8m3,1.0m3,1.2m3,1.5m3,2.0m3 etc., existing plastic septic tank adopts injection moulding to make two oval long troughs, owing to size specification is many, moulding volume is big, so the investment that there is injection mold is big, in particular for the injection machine of large-scale (a few myriagram), processing charges is high.
Summary of the invention
The invention aims to the shortcoming overcoming prior art to exist, it is provided that a kind of general, small size mould, reduced investment, the segmentation self-heating interconnection system plastic septic tank that processing charges is low.
The processing method that it is a further object of the present invention to provide a kind of segmentation self-heating interconnection system plastic septic tank.
The technical scheme of the processing method of segmentation self-heating interconnection system plastic septic tank of the present invention is, it is characterized in that: be made up of hemispherical head tube and circular pipeline section, hemispherical head tube and circular pipeline section arrange resistor disc, after resistor disc electrified regulation pressurization, hemispherical head tube and circular pipeline section are connected and become anaerobic tank, circular pipeline section arranges separate slot, arranging dividing plate in separate slot, be shaped with through hole in dividing plate, procedure of processing is as follows:
The first step, processes hemispherical head tube, adopts injection machine and injection mold, plastic raw materials is processed into hemispherical head tube;
Second step, the circular pipeline section of processing, adopt injection machine and injection mold, plastic raw materials is processed into circular pipeline section;
3rd step, processes dividing plate, adopts injection machine and injection mold, plastic raw materials is processed into dividing plate;
4th step, the installation of dividing plate, in the separate slot of circular pipeline section, dividing plate is installed;
5th step, the installation of resistor disc, in hemispherical head tube and circular pipeline section, resistor disc is set;
6th step, is fixedly clamped to snaphead pipe and circular pipeline section, by hemispherical head tube and the clamping support clamping of circular pipeline section, adopts pressure mechanical, electronic to clamp;
7th step, add thermally coupled, to resistor disc electrified regulation 1 10 minutes, after making hemispherical head tube and circular pipeline section heating, cutting off heating power supply, when support continues clamping, pressurize solidifies more than 5 minutes, and anaerobic tank entirety manufactures molding, the anaerobic tank of global formation is shaped with charging aperture, outlet and inspection and dredges mouth, wherein checks and dredges mouthful quantity no less than two;
8th step, inspection and acceptance, pressurization inspection and acceptance of pouring water.
The processing method that the invention discloses a kind of segmentation self-heating interconnection system plastic septic tank, adopt injection machine and injection mold, plastic raw materials is made hemispherical head tube and circular pipeline section, described circular pipeline section is cylindrical shape (i.e. the cylinder of hollow) pipeline section, the anaerobic tank producing different size size is determined by the number of elements of circular pipeline section, two adopts two hemispherical head tubes, middle part adopts one or more than two circular pipeline section to be heat sealing at the main body forming anaerobic tank together, namely described heat seal adopts and arranges resistor disc in hemispherical head tube and circular pipeline section, after resistor disc electrified regulation external force pressurization, hemispherical head tube and circular pipeline section are connected, circular pipeline section arranges separate slot, separate slot arranges dividing plate, dividing plate is shaped with through hole, by dividing plate by anaerobic tank segmentation, generally volume integral is divided into the volume size of 2:1:3.Adopt the technical program, produce anaerobic tank, if two kinds of moulds, a kind of mould being to process hemispherical head tube, a kind of mould being to process circular pipeline section, and an anaerobic tank can adopt many circular pipeline sections, producing the anaerobic tank of all size size, the mould volume of hemispherical head tube and circular pipeline section is little, cost is low, investment cost is economized, and small-sized injection machine can be adopted to process, and reduces producing cost.Described hemispherical head tube includes 1/4 spherical head tube or monoblock type hemispherical head tube, arranges resistor disc between 1/4 spherical head tube, and resistor disc electrified regulation is also linked to be 360 ° of hemispherical head tubes by the two spherical head tubes of slit bamboo or chopped wood 1/4 after external force pressurization.In actual product produces, in order to reduce the volume of snaphead pipe mold further, snaphead pipe can be made two slit bamboo or chopped woods, become 1/4 spherical head tube, two 1/4 spherical head tubes of each use at anaerobic tank, such anaerobic tank, by four 1/4 spherical head tubes, reduces the investment of mould and the processing cost of injection machine further.Described circular pipeline section includes semicircle pipeline section or monoblock type circle pipeline section, arranges resistor disc between semicircle pipeline section, and resistor disc electrified regulation is also linked to be 360 ° of circular pipeline sections with two slit bamboo or chopped wood semicircle pipeline sections after pressurizeing.In actual product produces, in order to reduce the volume of round tube section die further, circular pipeline section can be made two slit bamboo or chopped woods, become semicircle pipeline section, each section of septic tank body is combined after adopting resistor disc electrified regulation external force pressurization with two semicircle pipeline sections, reduces the investment of mould and the processing cost of injection machine further.Described hemispherical head tube includes semielliptical shape head tube, and described circular pipeline section includes oval pipeline section, broadly falls into the protection domain of this patent.
Accompanying drawing explanation
Fig. 1 is the structural representation of segmentation self-heating interconnection system plastic septic tank of the present invention;
Fig. 2 is the circular pipeline section schematic diagram of segmentation self-heating interconnection system plastic septic tank of the present invention;
Fig. 3 is that the A of Fig. 2 is to schematic diagram;
Fig. 4 is that circular pipeline section makes semicircle pipeline section schematic diagram;
Fig. 5 is the hemispherical head tube schematic diagram of segmentation self-heating interconnection system plastic septic tank of the present invention;
Fig. 6 is the schematic diagram that 1/4 spherical head tube made by snaphead pipe.
Detailed description of the invention
The processing method that the present invention relates to a kind of segmentation self-heating interconnection system plastic septic tank, as shown in Fig. 1 Fig. 6, it is characterized in that: be made up of hemispherical head tube 1 and circular pipeline section 2, hemispherical head tube 1 and circular pipeline section 2 arrange resistor disc 3, after resistor disc 3 electrified regulation pressurization, hemispherical head tube 1 and circular pipeline section 2 are connected and become anaerobic tank, separate slot 4 is set in circular pipeline section 2, separate slot 4 arranges dividing plate 5, being shaped with through hole 6 in dividing plate 5, procedure of processing is as follows:
The first step, processes hemispherical head tube, adopts injection machine and injection mold, plastic raw materials is processed into hemispherical head tube;
Second step, the circular pipeline section of processing, adopt injection machine and injection mold, plastic raw materials is processed into circular pipeline section;
3rd step, processes dividing plate, adopts injection machine and injection mold, plastic raw materials is processed into dividing plate;
4th step, the installation of dividing plate, in the separate slot of circular pipeline section, dividing plate is installed;
5th step, the installation of resistor disc, in hemispherical head tube and circular pipeline section, resistor disc is set;
6th step, is fixedly clamped to snaphead pipe and circular pipeline section, by hemispherical head tube and the clamping support clamping of circular pipeline section, adopts pressure mechanical, electronic to clamp;
7th step, add thermally coupled, to resistor disc electrified regulation 1 10 minutes, after making hemispherical head tube and circular pipeline section heating, cutting off heating power supply, when support continues clamping, pressurize solidifies more than 5 minutes, and anaerobic tank entirety manufactures molding, the anaerobic tank of global formation is shaped with charging aperture 11, outlet 12 and inspection and dredges mouth 13, wherein checks and dredges mouthful quantity no less than two;
8th step, inspection and acceptance, pressurization inspection and acceptance of pouring water.
nullThe processing method that the invention discloses a kind of segmentation self-heating interconnection system plastic septic tank,Adopt injection machine and injection mold,Plastic raw materials is made hemispherical head tube 1 and circular pipeline section 2,Described circular pipeline section is cylindrical shape (i.e. the cylinder of hollow) pipeline section,The anaerobic tank producing different size size is determined by the number of elements of circular pipeline section,Two adopts two hemispherical head tubes,Middle part adopts one or more than two circular pipeline section to be heat sealing at the main body forming anaerobic tank together,Namely described heat seal adopts and arranges resistor disc 3 in hemispherical head tube 1 and circular pipeline section 2,After resistor disc 3 electrified regulation external force pressurization, hemispherical head tube 1 and circular pipeline section 2 are connected,Circular pipeline section 2 arranges separate slot 4,Separate slot 4 arranges dividing plate 5,Dividing plate 5 is shaped with through hole 6,By dividing plate by anaerobic tank segmentation,Generally volume integral is divided into the volume size of 2:1:3.The technical program is adopted to produce anaerobic tank, if two kinds of moulds, a kind of mould being to process hemispherical head tube, a kind of mould being to process circular pipeline section, and also an anaerobic tank can adopt many circular pipeline sections, produce the anaerobic tank of all size size, the mould volume of hemispherical head tube and circular pipeline section is little, and cost is low, and investment cost is economized, and small-sized injection machine can be adopted to process, reduce producing cost.Described hemispherical head tube 1 includes 1/4 spherical head tube or monoblock type hemispherical head tube, arranges resistor disc between 1/4 spherical head tube, and resistor disc 3 electrified regulation is also linked to be 360 ° of hemispherical head tubes by the two spherical head tubes of slit bamboo or chopped wood 1/4 after external force pressurization.In actual product produces, in order to reduce the volume of snaphead pipe mold further, snaphead pipe can be made two slit bamboo or chopped woods, become 1/4 spherical head tube, two 1/4 spherical head tubes of each use at anaerobic tank, such anaerobic tank, by four 1/4 spherical head tubes, reduces the investment of mould and the processing cost of injection machine further.Described circular pipeline section 2 includes semicircle pipeline section or monoblock type circle pipeline section, between semicircle pipeline section, resistor disc is set, described resistor disc includes resistance wire, the various heater elements such as such as copper sheet, copper wire, aluminium flake, aluminium wire, resistor disc 3 electrified regulation is also linked to be 360 ° of circular pipeline sections with two slit bamboo or chopped wood semicircle pipeline sections after pressurizeing.In actual product produces, in order to reduce the volume of round tube section die further, circular pipeline section can be made two slit bamboo or chopped woods, become semicircle pipeline section, each section of septic tank body is combined after adopting resistor disc 3 electrified regulation external force pressurization with two semicircle pipeline sections, reduces the investment of mould and the processing cost of injection machine further.Described hemispherical head tube includes semielliptical shape head tube, and described circular pipeline section includes oval pipeline section, broadly falls into the protection domain of this patent.The anaerobic tank of global formation is shaped with charging aperture, outlet and inspection and dredges mouth, wherein checks and dredges mouthful quantity no less than two;The dredge concrete structure of mouth of described charging aperture, outlet and inspection is prior art.

Claims (1)

1. the processing method of segmentation self-heating interconnection system plastic septic tank, it is characterized in that: be made up of hemispherical head tube (1) and circular pipeline section (2), hemispherical head tube (1) and circular pipeline section (2) arrange resistor disc (3), after resistor disc (3) electrified regulation pressurization, hemispherical head tube (1) and circular pipeline section (2) are connected and become anaerobic tank, circular pipeline section (2) arranges separate slot (4), separate slot (4) arranges dividing plate (5), being shaped with through hole (6) in dividing plate (5), procedure of processing is as follows:
The first step, processes hemispherical head tube, adopts injection machine and injection mold, plastic raw materials is processed into hemispherical head tube;
Second step, the circular pipeline section of processing, adopt injection machine and injection mold, plastic raw materials is processed into circular pipeline section;
3rd step, processes dividing plate, adopts injection machine and injection mold, plastic raw materials is processed into dividing plate;
4th step, the installation of dividing plate, in the separate slot of circular pipeline section, dividing plate is installed;
5th step, the installation of resistor disc, in hemispherical head tube and circular pipeline section, resistor disc is set;
6th step, is fixedly clamped to snaphead pipe and circular pipeline section, by hemispherical head tube and the clamping support clamping of circular pipeline section, adopts pressure mechanical, electronic to clamp;
7th step, add thermally coupled, to resistor disc electrified regulation 1 10 minutes, after making hemispherical head tube and circular pipeline section heating, cutting off heating power supply, when support continues clamping, pressurize solidifies more than 5 minutes, and anaerobic tank entirety manufactures molding, the anaerobic tank of global formation is shaped with charging aperture (11), outlet (12) and inspection and dredges mouth (13), wherein checks and dredges mouthful quantity no less than two;
8th step, inspection and acceptance, pressurization inspection and acceptance of pouring water.
CN201610333639.0A 2016-05-19 2016-05-19 The processing method for being segmented self-heating linking plastic septic tank Active CN105776792B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106116089A (en) * 2016-08-30 2016-11-16 郑佩军 Subsection electrical heating interconnection system plastic septic tank

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583929A (en) * 2012-02-29 2012-07-18 昆明普尔顿管业有限公司 Plastic septic tank
CN102601100A (en) * 2012-03-22 2012-07-25 何素梅 Environment-friendly kitchen waste disposer and waste disposal method
CN104961314A (en) * 2015-07-24 2015-10-07 浙江江能环保科技有限公司 Method for manufacturing environmental-friendly polyethylene septic tank

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102583929A (en) * 2012-02-29 2012-07-18 昆明普尔顿管业有限公司 Plastic septic tank
CN102601100A (en) * 2012-03-22 2012-07-25 何素梅 Environment-friendly kitchen waste disposer and waste disposal method
CN104961314A (en) * 2015-07-24 2015-10-07 浙江江能环保科技有限公司 Method for manufacturing environmental-friendly polyethylene septic tank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106116089A (en) * 2016-08-30 2016-11-16 郑佩军 Subsection electrical heating interconnection system plastic septic tank

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Effective date of registration: 20191205

Address after: No.112-5, building 13, Tongyun Trade City, Guangling District, Yangzhou City, Jiangsu Province

Patentee after: Jin Bibo

Address before: 318020 room 2, unit 107, Lane nine, 201 Peak Road, Huangyan District, Zhejiang, Taizhou

Patentee before: Zheng Peijun

CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: 318020, Chengjiang street, Huangyan District, Zhejiang City, Taizhou Province, near the West Village

Patentee after: Jin Bibo

Address before: No.112-5, building 13, Tongyun Trade City, Guangling District, Yangzhou City, Jiangsu Province

Patentee before: Jin Bibo

CP02 Change in the address of a patent holder
CP02 Change in the address of a patent holder

Address after: No.112-5, building 13, Tongyun Trade City, Guangling District, Yangzhou City, Jiangsu Province

Patentee after: Jin Bibo

Address before: 318020, Chengjiang street, Huangyan District, Zhejiang City, Taizhou Province, near the West Village

Patentee before: Jin Bibo