CN105772985B - A kind of face silk resurfacing welding material - Google Patents
A kind of face silk resurfacing welding material Download PDFInfo
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- CN105772985B CN105772985B CN201610291526.9A CN201610291526A CN105772985B CN 105772985 B CN105772985 B CN 105772985B CN 201610291526 A CN201610291526 A CN 201610291526A CN 105772985 B CN105772985 B CN 105772985B
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- continuous casting
- welding material
- casting rolls
- resurfacing welding
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention provides a kind of face silk resurfacing welding materials, contain following component in percentage by weight:C 0.03~0.1%;P≤0.025%;S≤0.03%;Si 0.3~0.5%;Mn 1.3~1.8%;Ni 3~5%;Cr 10~15%;Ba 1~3%;Mo 0.5~1.2%;W 1~2%;V 2~4%;Nb 1~3%;Ce2O30.1~0.3%;Co 0.5~1.2%;Ti 1~3%;Re 0.2~0.5%;Surplus is Fe.Built-up welding is carried out using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material, overlay cladding has excellent anti-fatigue performance, good anticorrosive and wear-resisting property, and overlay cladding simulation Continuous Casting Rolls 1000 cyclic tests of rapid heat cycle find no fatigue crack.Available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
Description
Technical field
The present invention relates to field of welding material, and in particular to a kind of face silk resurfacing welding material.
Background technology
It is an important branch in welding field that built-up welding, which remanufactures, is a kind of sufacing processing method, it is
One layer of technical process with certain performance materials is applied in piece surface heap using welding manner.Waste and old Heavy Back-Up Roll is carried out
Rebuilding engineering processing, can excavate the huge surplus value, and the cost for remanufacturing new product is about the 50% of original, and use the longevity
Life can meet or exceed original, and can reduce by more than 60% energy consumption, save more than 70% material.Therefore built-up welding remanufactures large size
Metallurgical backing roll can significantly emission reduction, it is energy saving and consumption reduction, have apparent resource, environmental protection and social benefit, have it is sustainable
Development prospect.
Invention content
To solve the above problems, the invention discloses a kind of face silk resurfacing welding materials.
In order to reach object above, the present invention provides following technical solution:
A kind of face silk resurfacing welding material, contains following component in percentage by weight:C 0.03~0.1%;P ≤
0.025%;S ≤0.03%;Si 0.3~0.5%;Mn 1.3~1.8%;Ni 3~5%;Cr 10~15%;Ba 1~3%;Mo
0.5~1.2%;W 1~2%;V 2~4%;Nb 1~3%;Ce2O30.1~0.3%;Co 0.5~1.2%;Ti 1~3%;Re
0.2~0.5%;Surplus is Fe.
Preferably, face silk resurfacing welding material contains following component in percentage by weight:C 0.04~0.06%;P ≤
0.025%;S ≤0.03%;Si 0.4~0.5%;Mn 1.4~1.6%;Ni 3~4%;Cr 12~14%;Ba 1.5~2%;Mo
0.8~1%;W 1.5~1.8%;V 3~3.5%;Nb 2~2.6%;Ce2O30.2~0.25%;Co 0.9~1%;Ti 1.5~
2%;Re 0.3~0.4%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing;
(3)Select the steel band of width 12~16mm, 0.4~0.6mm of thickness, steel band is pressed into it is U-shaped, by the powder after drying
End is put into the U-type groove of steel band, and steel band then is rolled into section for O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Preferably, step(2)Middle drying temperature is 120~160 DEG C, and drying time is 1~3h.
It, can be with SJ-1A solder flux or HRC40. when carrying out built-up welding using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material
Solder flux is used cooperatively, available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
What the present invention obtained has the beneficial effect that:
Built-up welding is carried out using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material, overlay cladding has excellent fatigue resistance
Can, good anticorrosive and wear-resisting property, overlay cladding simulation Continuous Casting Rolls 1000 cyclic tests of rapid heat cycle find no fatigue
Crackle.Available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
Specific embodiment
With reference to embodiment, the present invention is furture elucidated, it should be understood that following specific embodiments are only used for
It is bright the present invention rather than limit the scope of the invention.
Embodiment 1
A kind of face silk resurfacing welding material, contains following component in percentage by weight:C 0.1%;P 0.025%;S
0.03%;Si 0.5%;Mn 1.8%;Ni 5%;Cr 15%;Ba 1%;Mo 0.5%;W 1%;V4%;Nb 3%;Ce2O30.3%;Co
0.5%;Ti 1%;Re 0.2%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 120 DEG C, drying time 3h;
(3)The steel band of width 12mm, thickness 0.6mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 2
A kind of face silk resurfacing welding material, contains following component in percentage by weight:C 0.03%;P 0.023%;S
0.026%;Si 0.3%;Mn 1.3%;Ni 3%;Cr 10%;Ba 3%;Mo 1.2%;W 2%;V 2%;Nb 1%;Ce2O30.1%;
Co 1.2%;Ti 3%;Re 0.5%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 160 DEG C, drying time 1h;
(3)The steel band of width 16mm, thickness 0.4mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 3
A kind of face silk resurfacing welding material, contains following component in percentage by weight:C 0.06%;P 0.022%;S
0.028%;Si 0.5%;Mn 1.6%;Ni 3%;Cr 14%;Ba 1.5%;Mo 0.8%;W 1.8%;V 3.5%;Nb 2.6%;
Ce2O30.2%;Co 1%;Ti 1.5%;Re 0.4%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 140 DEG C, drying time 2h;
(3)The steel band of width 14mm, thickness 0.5mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 4
C 0.04%;P0.025%;S 0.03%;Si 0.4%;Mn 1.4%;Ni 4%;Cr 12%;Ba 2%;Mo 1%;W
1.5%;V 3%;Nb 2%;Ce2O30.25%;Co 0.9%;Ti 2%;Re 0.3%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 150 DEG C, drying time 2h;
(3)The steel band of width 15mm, thickness 0.4mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 5
A kind of face silk resurfacing welding material, contains following component in percentage by weight:C 0.05%;P 0.024%;S
0.026%;Si 0.45%;Mn 1.5%;Ni 3.5%;Cr 13%;Ba 1.8%;Mo 0.9%;W 1.6%;V 3.2%;Nb 2.3%;
Ce2O30.23%;Co 0.95%;Ti 1.8%;Re 0.35%;Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps:
(1)Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder;
(2)Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 130 DEG C, drying time 2.5h;
(3)The steel band of width 13mm, thickness 0.5mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes;
(4)With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
The overlay cladding that built-up welding formation is carried out using the resurfacing welding material in the embodiment of the present invention simulates Continuous Casting Rolls rapid heat cycle
1000 cyclic tests, find no fatigue crack.
The technical means disclosed in the embodiments of the present invention is not limited only to the technological means disclosed in the above embodiment, further includes
By more than technical characteristic arbitrarily the formed technical solution of combination.It should be pointed out that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (2)
1. a kind of face silk resurfacing welding material, which is characterized in that contain following component in percentage by weight:C 0.03~0.1%;P
≤0.025%;S ≤0.03%;Si 0.3~0.5%;Mn 1.3~1.8%;Ni 3~5%;Cr 10~15%;Ba 1~3%;Mo
0.5~1.2%;W 1~2%;V 2~4%;Nb 1~3%;Ce2O30.1~0.3%;Co 0.5~1.2%;Ti 1~3%;Re
0.2~0.5%;Surplus is Fe.
2. a kind of face silk resurfacing welding material, which is characterized in that contain following component in percentage by weight:C 0.04~0.06%;
P ≤0.025%;S ≤0.03%;Si 0.4~0.5%;Mn 1.4~1.6%;Ni 3~4%;Cr 12~14%;Ba 1.5~
2%;Mo 0.8~1%;W 1.5~1.8%;V 3~3.5%;Nb 2~2.6%;Ce2O30.2~0.25%;Co 0.9~1%;Ti
1.5~2%;Re 0.3~0.4%;Surplus is Fe.
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CN201610291526.9A CN105772985B (en) | 2016-05-05 | 2016-05-05 | A kind of face silk resurfacing welding material |
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CN201610291526.9A CN105772985B (en) | 2016-05-05 | 2016-05-05 | A kind of face silk resurfacing welding material |
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CN105772985B true CN105772985B (en) | 2018-07-06 |
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CN107671450B (en) * | 2017-09-25 | 2019-12-31 | 济南大学 | Bead welding material and bead welding process for shot blasting machine blade |
JP6810019B2 (en) * | 2017-12-15 | 2021-01-06 | 株式会社神戸製鋼所 | Gas shielded arc welding wire and gas shielded arc welding method |
CN111394655A (en) * | 2020-04-03 | 2020-07-10 | 康沌重机(苏州)有限公司 | High-strength corrosion-resistant marine crane steel member and preparation process thereof |
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SU439361A1 (en) * | 1973-02-23 | 1974-08-15 | Предприятие П/Я А-7755 | Welding filler material |
SU1194632A1 (en) * | 1984-07-31 | 1985-11-30 | Предприятие П/Я А-3700 | Welding wire electrode composition |
CN101722384A (en) * | 2008-10-29 | 2010-06-09 | 中冶集团建筑研究总院 | Flux-cored wire and method for welding cold-rolled back-up roll by same |
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