CN105772985B - A kind of face silk resurfacing welding material - Google Patents
A kind of face silk resurfacing welding material Download PDFInfo
- Publication number
- CN105772985B CN105772985B CN201610291526.9A CN201610291526A CN105772985B CN 105772985 B CN105772985 B CN 105772985B CN 201610291526 A CN201610291526 A CN 201610291526A CN 105772985 B CN105772985 B CN 105772985B
- Authority
- CN
- China
- Prior art keywords
- continuous casting
- welding material
- casting rolls
- resurfacing welding
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/22—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
- B23K35/24—Selection of soldering or welding materials proper
- B23K35/30—Selection of soldering or welding materials proper with the principal constituent melting at less than 1550 degrees C
- B23K35/3053—Fe as the principal constituent
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K35/00—Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
- B23K35/40—Making wire or rods for soldering or welding
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Nonmetallic Welding Materials (AREA)
- Arc Welding In General (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The present invention provides a kind of face silk resurfacing welding materials, contain following component in percentage by weight：C 0.03~0.1%；P≤0.025%；S≤0.03%；Si 0.3~0.5%；Mn 1.3~1.8%；Ni 3~5%；Cr 10~15%；Ba 1~3%；Mo 0.5~1.2%；W 1~2%；V 2~4%；Nb 1~3%；Ce2O30.1~0.3%；Co 0.5~1.2%；Ti 1~3%；Re 0.2~0.5%；Surplus is Fe.Built-up welding is carried out using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material, overlay cladding has excellent anti-fatigue performance, good anticorrosive and wear-resisting property, and overlay cladding simulation Continuous Casting Rolls 1000 cyclic tests of rapid heat cycle find no fatigue crack.Available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
Description
Technical field
The present invention relates to field of welding material, and in particular to a kind of face silk resurfacing welding material.
Background technology
It is an important branch in welding field that built-up welding, which remanufactures, is a kind of sufacing processing method, it is
One layer of technical process with certain performance materials is applied in piece surface heap using welding manner.Waste and old Heavy Back-Up Roll is carried out
Rebuilding engineering processing, can excavate the huge surplus value, and the cost for remanufacturing new product is about the 50% of original, and use the longevity
Life can meet or exceed original, and can reduce by more than 60% energy consumption, save more than 70% material.Therefore built-up welding remanufactures large size
Metallurgical backing roll can significantly emission reduction, it is energy saving and consumption reduction, have apparent resource, environmental protection and social benefit, have it is sustainable
Development prospect.
Invention content
To solve the above problems, the invention discloses a kind of face silk resurfacing welding materials.
In order to reach object above, the present invention provides following technical solution：
A kind of face silk resurfacing welding material, contains following component in percentage by weight：C 0.03~0.1%；P ≤
0.025%；S ≤0.03%；Si 0.3~0.5%；Mn 1.3~1.8%；Ni 3~5%；Cr 10~15%；Ba 1~3%；Mo
0.5~1.2%；W 1~2%；V 2~4%；Nb 1~3%；Ce2O30.1~0.3%；Co 0.5~1.2%；Ti 1~3%；Re
0.2~0.5%；Surplus is Fe.
Preferably, face silk resurfacing welding material contains following component in percentage by weight：C 0.04~0.06%；P ≤
0.025%；S ≤0.03%；Si 0.4~0.5%；Mn 1.4~1.6%；Ni 3~4%；Cr 12~14%；Ba 1.5~2%；Mo
0.8~1%；W 1.5~1.8%；V 3~3.5%；Nb 2~2.6%；Ce2O30.2~0.25%；Co 0.9~1%；Ti 1.5~
2%；Re 0.3~0.4%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing；
（3）Select the steel band of width 12~16mm, 0.4~0.6mm of thickness, steel band is pressed into it is U-shaped, by the powder after drying
End is put into the U-type groove of steel band, and steel band then is rolled into section for O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Preferably, step（2）Middle drying temperature is 120~160 DEG C, and drying time is 1~3h.
It, can be with SJ-1A solder flux or HRC40. when carrying out built-up welding using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material
Solder flux is used cooperatively, available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
What the present invention obtained has the beneficial effect that：
Built-up welding is carried out using Continuous Casting Rolls bottom surface provided by the invention resurfacing welding material, overlay cladding has excellent fatigue resistance
Can, good anticorrosive and wear-resisting property, overlay cladding simulation Continuous Casting Rolls 1000 cyclic tests of rapid heat cycle find no fatigue
Crackle.Available for various steel rolls, Heat Working Rolls, Continuous Casting Rolls, crane roller, blast furnace top bell sealing surface.
Specific embodiment
With reference to embodiment, the present invention is furture elucidated, it should be understood that following specific embodiments are only used for
It is bright the present invention rather than limit the scope of the invention.
Embodiment 1
A kind of face silk resurfacing welding material, contains following component in percentage by weight：C 0.1%；P 0.025%；S
0.03%；Si 0.5%；Mn 1.8%；Ni 5%；Cr 15%；Ba 1%；Mo 0.5%；W 1%；V4%；Nb 3%；Ce2O30.3%；Co
0.5%；Ti 1%；Re 0.2%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 120 DEG C, drying time 3h；
（3）The steel band of width 12mm, thickness 0.6mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 2
A kind of face silk resurfacing welding material, contains following component in percentage by weight：C 0.03%；P 0.023%；S
0.026%；Si 0.3%；Mn 1.3%；Ni 3%；Cr 10%；Ba 3%；Mo 1.2%；W 2%；V 2%；Nb 1%；Ce2O30.1%；
Co 1.2%；Ti 3%；Re 0.5%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 160 DEG C, drying time 1h；
（3）The steel band of width 16mm, thickness 0.4mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 3
A kind of face silk resurfacing welding material, contains following component in percentage by weight：C 0.06%；P 0.022%；S
0.028%；Si 0.5%；Mn 1.6%；Ni 3%；Cr 14%；Ba 1.5%；Mo 0.8%；W 1.8%；V 3.5%；Nb 2.6%；
Ce2O30.2%；Co 1%；Ti 1.5%；Re 0.4%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 140 DEG C, drying time 2h；
（3）The steel band of width 14mm, thickness 0.5mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 4
C 0.04%；P0.025%；S 0.03%；Si 0.4%；Mn 1.4%；Ni 4%；Cr 12%；Ba 2%；Mo 1%；W
1.5%；V 3%；Nb 2%；Ce2O30.25%；Co 0.9%；Ti 2%；Re 0.3%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 150 DEG C, drying time 2h；
（3）The steel band of width 15mm, thickness 0.4mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
Embodiment 5
A kind of face silk resurfacing welding material, contains following component in percentage by weight：C 0.05%；P 0.024%；S
0.026%；Si 0.45%；Mn 1.5%；Ni 3.5%；Cr 13%；Ba 1.8%；Mo 0.9%；W 1.6%；V 3.2%；Nb 2.3%；
Ce2O30.23%；Co 0.95%；Ti 1.8%；Re 0.35%；Surplus is Fe.
Above-mentioned Continuous Casting Rolls bottom surface resurfacing welding material, is made by following steps：
（1）Each raw material is weighed according to the ratio in formula, ball mill is put into and is ground and mixes, obtain mixed-powder；
（2）Mixed-powder is put into dryer and carries out drying and processing, drying temperature is 130 DEG C, drying time 2.5h；
（3）The steel band of width 13mm, thickness 0.5mm are selected, steel band is pressed into U-shaped, the powder after drying is put into steel
In the U-type groove of band, steel band is then rolled into section as O shape welding wire base pipes；
（4）With multi-joint linear drawing machine by welding wire base pipe drawing to finished product welding wire.
The overlay cladding that built-up welding formation is carried out using the resurfacing welding material in the embodiment of the present invention simulates Continuous Casting Rolls rapid heat cycle
1000 cyclic tests, find no fatigue crack.
The technical means disclosed in the embodiments of the present invention is not limited only to the technological means disclosed in the above embodiment, further includes
By more than technical characteristic arbitrarily the formed technical solution of combination.It should be pointed out that for those skilled in the art
For, various improvements and modifications may be made without departing from the principle of the present invention, these improvements and modifications are also considered as
Protection scope of the present invention.
Claims (2)
1. a kind of face silk resurfacing welding material, which is characterized in that contain following component in percentage by weight：C 0.03~0.1%；P
≤0.025%；S ≤0.03%；Si 0.3~0.5%；Mn 1.3~1.8%；Ni 3~5%；Cr 10~15%；Ba 1~3%；Mo
0.5~1.2%；W 1~2%；V 2~4%；Nb 1~3%；Ce2O30.1~0.3%；Co 0.5~1.2%；Ti 1~3%；Re
0.2~0.5%；Surplus is Fe.
2. a kind of face silk resurfacing welding material, which is characterized in that contain following component in percentage by weight：C 0.04~0.06%；
P ≤0.025%；S ≤0.03%；Si 0.4~0.5%；Mn 1.4~1.6%；Ni 3~4%；Cr 12~14%；Ba 1.5~
2%；Mo 0.8~1%；W 1.5~1.8%；V 3~3.5%；Nb 2~2.6%；Ce2O30.2~0.25%；Co 0.9~1%；Ti
1.5~2%；Re 0.3~0.4%；Surplus is Fe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610291526.9A CN105772985B (en) | 2016-05-05 | 2016-05-05 | A kind of face silk resurfacing welding material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610291526.9A CN105772985B (en) | 2016-05-05 | 2016-05-05 | A kind of face silk resurfacing welding material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105772985A CN105772985A (en) | 2016-07-20 |
| CN105772985B true CN105772985B (en) | 2018-07-06 |
Family
ID=56400599
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610291526.9A Active CN105772985B (en) | 2016-05-05 | 2016-05-05 | A kind of face silk resurfacing welding material |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105772985B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107322186A (en) * | 2017-08-26 | 2017-11-07 | 安徽鼎恒再制造产业技术研究院有限公司 | Steel rolling guide roller surfacing cobalt-based alloy powder and its welding procedure |
| CN107671450B (en) * | 2017-09-25 | 2019-12-31 | 济南大学 | Bead welding material and bead welding process for shot blasting machine blade |
| JP6810019B2 (en) * | 2017-12-15 | 2021-01-06 | 株式会社神戸製鋼所 | Gas shielded arc welding wire and gas shielded arc welding method |
| CN111394655A (en) * | 2020-04-03 | 2020-07-10 | 康沌重机(苏州)有限公司 | High-strength corrosion-resistant marine crane steel member and preparation process thereof |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU439361A1 (en) * | 1973-02-23 | 1974-08-15 | Предприятие П/Я А-7755 | Welding filler material |
| SU1194632A1 (en) * | 1984-07-31 | 1985-11-30 | Предприятие П/Я А-3700 | Welding wire electrode composition |
| CN101596653A (en) * | 2009-06-18 | 2009-12-09 | 山东大学 | A kind of cored welding strip applied in resurfacing welding and preparation method thereof |
| CN101722384A (en) * | 2008-10-29 | 2010-06-09 | 中冶集团建筑研究总院 | Flux-cored wire and method for welding cold-rolled back-up roll by same |
| CN102357778A (en) * | 2011-09-22 | 2012-02-22 | 宁波中超机器有限公司 | Manufacturing method of pulling straightening roller |
| CN103192197A (en) * | 2013-03-21 | 2013-07-10 | 中冶焊接科技有限公司 | Facing surfacing material of surfacing composite manufactured work roll and preparation method thereof |
| CN104209663A (en) * | 2014-09-02 | 2014-12-17 | 中冶建筑研究总院有限公司 | Cosmetic overlaying material for composite overlaying remanufacturing of support roller and preparation method for cosmetic overlaying material |
| CN105436665A (en) * | 2015-12-16 | 2016-03-30 | 秦皇岛鸿翔焊业有限公司 | Surfacing reconstructed layer of large hot-rolled supporting roll Cr4 and method for repairing roll |
| CN105478962A (en) * | 2015-12-16 | 2016-04-13 | 秦皇岛鸿翔焊业有限公司 | Overlaying rebuilt layer for large cold-rolled supporting roll 70 Cr3Mo and method for repairing roll |
| CN105499835A (en) * | 2016-02-23 | 2016-04-20 | 鞍钢实业集团冶金机械有限公司 | Welding material and welding method for repairing straightening rolls of hot-rolling separators |
-
2016
- 2016-05-05 CN CN201610291526.9A patent/CN105772985B/en active Active
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU439361A1 (en) * | 1973-02-23 | 1974-08-15 | Предприятие П/Я А-7755 | Welding filler material |
| SU1194632A1 (en) * | 1984-07-31 | 1985-11-30 | Предприятие П/Я А-3700 | Welding wire electrode composition |
| CN101722384A (en) * | 2008-10-29 | 2010-06-09 | 中冶集团建筑研究总院 | Flux-cored wire and method for welding cold-rolled back-up roll by same |
| CN101596653A (en) * | 2009-06-18 | 2009-12-09 | 山东大学 | A kind of cored welding strip applied in resurfacing welding and preparation method thereof |
| CN102357778A (en) * | 2011-09-22 | 2012-02-22 | 宁波中超机器有限公司 | Manufacturing method of pulling straightening roller |
| CN103192197A (en) * | 2013-03-21 | 2013-07-10 | 中冶焊接科技有限公司 | Facing surfacing material of surfacing composite manufactured work roll and preparation method thereof |
| CN104209663A (en) * | 2014-09-02 | 2014-12-17 | 中冶建筑研究总院有限公司 | Cosmetic overlaying material for composite overlaying remanufacturing of support roller and preparation method for cosmetic overlaying material |
| CN105436665A (en) * | 2015-12-16 | 2016-03-30 | 秦皇岛鸿翔焊业有限公司 | Surfacing reconstructed layer of large hot-rolled supporting roll Cr4 and method for repairing roll |
| CN105478962A (en) * | 2015-12-16 | 2016-04-13 | 秦皇岛鸿翔焊业有限公司 | Overlaying rebuilt layer for large cold-rolled supporting roll 70 Cr3Mo and method for repairing roll |
| CN105499835A (en) * | 2016-02-23 | 2016-04-20 | 鞍钢实业集团冶金机械有限公司 | Welding material and welding method for repairing straightening rolls of hot-rolling separators |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105772985A (en) | 2016-07-20 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105772985B (en) | A kind of face silk resurfacing welding material | |
| CN103820731B (en) | Ultra-thin breadth wear-resisting steel plate and produce the method for this steel plate with large compression ratio | |
| CN104209663B (en) | A kind of built-up welding is combined capping resurfacing welding material remanufacturing backing roll and preparation method thereof | |
| CN101760701B (en) | Alloy-plastic steel plate for die and production method thereof | |
| CN102191363A (en) | Method for producing wear-resisting steel plates with thickness of 2 to 15mm | |
| CN104141039A (en) | Rolling technology for controlling decarbonization of 42CrMo steel bloom hot-rolled wire rod | |
| CN101792885B (en) | Hot-rolled round steel for high carbon manganese and chrome grinding ball and method for producing same | |
| CN103014518B (en) | High-carbon high-alloy steel wear-resistant ball and manufacture method thereof | |
| CN104493027A (en) | Technology for forging duplex stainless steel | |
| CN103643155B (en) | A kind of working method of fast quench prestress wire | |
| CN103077763B (en) | A kind of production method of long copper strip for electric cable | |
| IN2014MN01597A (en) | ||
| CN103643143B (en) | A kind of 600MPa level Green heat treatment high strength cast iron and working method thereof | |
| CN106283084B (en) | A kind of compound effective corrosion resistant alloy UNS N08825 cold-rolled strip manufacturing method | |
| CN103789685A (en) | High-strength high-toughness petroleum drill pipe and production method thereof | |
| CN103643196B (en) | The manufacture method of the coated compressor wire of a kind of alloy coat | |
| CN103639402B (en) | The manufacture method of the coated prestress wire of a kind of nichrome powder | |
| CN101293300A (en) | Renovation technique for phi2100x3400mm wrought steel support roll | |
| CN108504960A (en) | A kind of large-scale hydroelectric project 1000MPa grades of low crackle water power steel plates and its production method | |
| CN103286475B (en) | A kind of flux-cored wire for hot-rolling supporting roll Bead weld repair and anti-flow harden | |
| CN103008833B (en) | The overlaying method of dovetail groove anticorrosion antiwear layer | |
| CN105290644A (en) | Flux-cored wire for remanufacturing cold hardening resisting supporting roll through bead welding | |
| CN105032974A (en) | Production method of zirconium and zirconium alloy strip coil | |
| CN107513661A (en) | One kind has decay resistance wear-resisting steel plate and its production method | |
| CN104060179B (en) | A kind of improvement thermoplastic method of the pinion steel Han residual deleterious element |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |