A kind of processing method of power construction reinforcing steel bar frame
Technical field
The present invention relates to a kind of power construction methods of reinforcing steel bar frame process equipment and screwing steel bars frame.
Background technology
Reinforcing steel bar frame is used for the support construction of motor circuit concrete construction structure, it is matched with concrete structure,
The intensity that foundation structure can be effectively improved ensures that the safety of power circuit is set up.Used by existing power construction place
Bar construction, it usually needs using bending by hand, connection is then realized by way of welding or binding, manually when bending, is added
Work very labor intensive, and the reinforcing bar length of bending can be made uneven, cause the reinforcing steel bar frame irregular structure of processing, and reinforcing bar
End is easy waste.
Invention content
The purpose of the present invention is to provide a kind of power construction method of reinforcing steel bar frame process equipment and screwing steel bars frame, energy
Enough improve problem of the existing technology, is fixed by using positioned internal plate, the side that external reinforcing bar clinching is squeezed
Method realizes the bending to reinforcing bar, facilitates screwing steel bars frame.
The invention is realized by the following technical scheme:
A kind of power construction reinforcing steel bar frame process equipment, including bearing plate and the branch that is arranged below the bearing plate
The cross section of seat, the bearing is quadrangle, and the groove for being clamped reinforcing bar, institute are provided on the bearing plate inner wall
The groove stated is at least two arranged at equal intervals along the bearing plate short transverse, and it is fixed to be provided with above the bearing
Position plate, the positioning plate are 4, and the positioning plate described in 4 forms quadrilateral structure, is arranged on the positioning plate described in 4
There is card slot corresponding with the groove location;
The bearing upper center is provided with 2 cylinders, be located at the bearing one of the cylinder described in 2 is right
On linea angulata, the cylinder described in 2 is oppositely arranged, and pressure plare, the pressure are respectively arranged on the telescopic rod of the cylinder described in 2
In 90 ° of bendings, 2 orthogonal sides of the pressure plare are fitted on the inner wall of 2 adjacent positioning plates power plate respectively;
Four angle positions are respectively arranged with shaft above the bearing, and reinforcing bar pressure is provided in the shaft
Button, the reinforcing bar clinching take the shape of the letter U, and reinforcing bar pressure is scratched both ends and is respectively fixedly connected in the shaft, described
It is provided with 4 hydraulic cylinders on bearing lower face, the side wall of the axis of the hydraulic cylinder described in 4 bearing with homonymy respectively
It is mutually parallel, rack is respectively arranged on the telescopic rod of the hydraulic cylinder described in 4, the shaft runs through the bearing simultaneously
Be rotatably connected on by bearing on the bearing, be provided with gear in the shaft, the gear with respectively with institute
The rack intermeshing stated;
Sliding slot is provided on the bearing, the sliding slot is 4 of the diagonal setting along the bearing
It is a, be provided with the sliding block that can be slided along the sliding slot in the sliding slot, the positioning plate lower face with it is described
Sliding block be connected;
It is provided with baffle below the side wall of the bearing, locating slot is provided on the inside of the baffle, it is described
Rack upper and lower end face is respectively engaged in the locating slot and can be slided along the locating slot.
Further, for the present invention is better achieved, 2 sleeves, the reinforcing bar pressure are provided in the shaft
Button both ends are respectively fixedly connected on the sleeve outer wall.
Further, for the present invention is better achieved, it is provided with external splines in the shaft, in the sleeve
Internal spline is provided on wall, the sleeve is keyed with the shaft.
Further, for the present invention is better achieved, the shaft upper end is provided with external screw thread, in the shaft
Top is set with locking nut.
Further, for the present invention is better achieved, it is provided with threaded hole on the sliding block, in the positioning plate
Lower face on be provided with threaded hole, be provided with screw rod on the sliding block, the screw rod is through the sliding block and spiral shell
Line is connected on the lower face of the positioning plate.
Further, it for the present invention is better achieved, stretches out the sliding block lower end side in the screw rod and is provided with
Locking nut.
Further, for the present invention is better achieved, the threaded hole on the positioning plate is tapped through hole, the spiral shell
Bar runs through the threaded hole, and counterbore is respectively arranged on the both sides of the face of the positioning plate, is located in the screw rod described
The ends of positioning plate both sides be respectively installed with locking nut, which is respectively positioned on the inside of counterbore.
Further, for the present invention is better achieved, the card slot on the positioning plate towards the bearing plate
It is inside provided with screw thread item, screw thread item is provided in the groove on the bearing plate.
Further, for the present invention is better achieved, the invention also discloses a kind of processing of power construction reinforcing steel bar frame to set
The method of standby screwing steel bars frame, includes the following steps:
S1:Reinforcing bar is placed in the groove on bearing plate by the length of side for determining reinforcing steel bar frame, starts cylinder, cylinder is made to push
Positioning plate is moved to bearing sidewall direction, keeps card slot corresponding with groove location, and reinforcing bar is made to be located at the sky that card slot and groove are formed
Intracavitary, four hydraulic cylinders of label are respectively first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th liquid in the counterclockwise direction
Cylinder pressure;
S2:Start the first hydraulic cylinder corresponding to the shaft positioned at bearing plate side, so that first hydraulic cylinder is pushed corresponding
Rack moves, and is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drives the steel being arranged in shaft
Muscle clinching rotates, and when reinforcing bar clinching squeezes reinforcing bar bending in 90 °, stops first hydraulic cylinder operation;
S3:After reinforcing bar is in 90 degree of bendings in step S2, reinforcing bar end is mutually perpendicular to plane where bearing plate, is started
Second hydraulic cylinder makes second hydraulic cylinder push corresponding rack movement, is rotated by the gear in rack drives shaft, gear drives
Shaft rotates, and shaft drives the reinforcing bar clinching rotation being arranged in shaft, and it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, through bending
Reinforcing bar end is mutually parallel with plane where bearing plate later, stops second hydraulic cylinder operation;
S4:After step s 3 is completed, reinforcing bar end is parallel with bearing plate, starts third hydraulic cylinder, makes third hydraulic pressure
Cylinder pushes corresponding rack movement, is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drives setting
Reinforcing bar clinching rotation in shaft, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, reinforcing bar end and bearing plate institute after bending
It is mutually perpendicular in plane, stops second hydraulic cylinder operation;
S5:When reinforcing bar end is mutually perpendicular to plane where bearing plate in step S4, starts the 4th hydraulic cylinder, make the 4th liquid
Cylinder pressure pushes corresponding rack movement, is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drive is set
The reinforcing bar clinching rotation in shaft is set, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, reinforcing bar end and bearing plate after bending
Place plane is mutually parallel, and stops the operation of the 4th hydraulic cylinder;
S6:Keep the position of first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th hydraulic cylinder until reinforcing bar is in four
Side shape structure is simultaneously kept constant, and starts cylinder, makes cylinder that positioning plate be driven to be moved to direction in the middle part of bearing, from top by quadrangle
Reinforcing bar mount structure is gone down, and reinforcing bar end is connected with each other.
Compared with prior art, the present invention having the advantages that:
After reinforcing bar is placed in the cavity of the formation of the groove on card slot and bearing plate on positioning plate by the present invention, pass through liquid
Cylinder pressure band carry-over bar, is rotated by rack drives gear, and to make shaft rotate, the pressure of the reinforcing bar clinching in shaft acts on
Under, so that reinforcing bar is generated bending, by making reinforcing bar surround quadrilateral structure after four reinforcing bar clinching crimps, due to four steel
The position of muscle clinching can be preset, and the quadrilateral structure size being bent to form successively is relatively fixed, and reinforcing bar end can lead to
It crosses the 4th reinforcing bar clinching to be squeezed, its end is made to facilitate connection, and reinforcing bar can be bent in internal positioning plate
Amplitude is defined, and reinforcing bar is made to form quadrilateral structure, and reinforcing bar shape is fixed, and end not will produce waste, and facilitate installation
And interconnection.
Description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it should be understood that the following drawings illustrates only certain embodiments of the present invention, therefore is not construed as pair
The restriction of range for those of ordinary skill in the art without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is front view of the present invention;
Fig. 2 is upward view of the present invention;
Fig. 3 is vertical view of the present invention.
Wherein:101. bearing, 102. bearing plates, 104. grooves, 105. card slots, 106. positioning plates, 107. counterbores, 108. spiral shells
Bar, 109. cylinders, 110. pressure plares, 111. sliding slots, 112. sliding blocks, 113. hydraulic cylinders, 114. shafts, 115. gears, 116. teeth
Item, 117. sleeves, 118. baffles, 119. reinforcing bar clinchings, 120. locating slots.
Specific implementation mode
The present invention is described in further detail with reference to specific embodiment, but embodiments of the present invention are not limited to
This.
Embodiment 1:
As shown in Figs. 1-3, a kind of power construction reinforcing steel bar frame process equipment, including bearing plate 102 and be arranged described
The cross section of bearing 101 below bearing plate, the bearing is quadrangle, is provided with and is used on the bearing plate inner wall
It is clamped the groove 104 of reinforcing bar, the groove is at least two arranged at equal intervals along the bearing plate short transverse, in institute
Positioning plate 106 is provided with above the bearing stated, the positioning plate is 4, and the positioning plate described in 4 forms quadrilateral structure,
Card slot corresponding with the groove location 105 is provided on the positioning plate described in 4;
The bearing upper center is provided with the cylinder described in 2 109,2, cylinders and is located at the one of the bearing
On a diagonal line, the cylinder described in 2 is oppositely arranged, and pressure plare 110 is respectively arranged on the telescopic rod of the cylinder described in 2,
For the pressure plare in 90 ° of bendings, 2 orthogonal sides of the pressure plare are fitted in 2 adjacent positioning plates respectively
Inner wall on;
Four angle positions are respectively arranged with shaft 114 above the bearing, and steel is provided in the shaft
Muscle clinching 119, the reinforcing bar clinching take the shape of the letter U, and reinforcing bar pressure is scratched both ends and is respectively fixedly connected in the shaft,
The axis that the hydraulic cylinder described in 4 hydraulic cylinders 113,4 is provided on the bearing lower face is described with homonymy respectively
The side wall of bearing is mutually parallel, and rack 116 is respectively arranged on the telescopic rod of the hydraulic cylinder described in 4, and the shaft is passed through
It wears the bearing and is rotatably connected on the bearing by bearing, gear 115 is provided in the shaft, it is described
Gear be intermeshed respectively with the rack;
Sliding slot 111 is provided on the bearing, the sliding slot is the diagonal setting along the bearing
4, the sliding block 112 that can be slided along the sliding slot, the positioning plate lower face are provided in the sliding slot
It is connected with the sliding block;
It is provided with baffle 118 below the side wall of the bearing, locating slot 120 is provided on the inside of the baffle,
The rack upper and lower end face is respectively engaged in the locating slot and can be slided along the locating slot.
Reinforcing bar is placed in the groove on bearing plate, cylinder is started, cylinder is made to push positioning plate along sliding slot to bearing
Sidewall direction moves, and pressure plare pushes in positioning plate moving process, and two orthogonal end faces of pressure plare are fitted in always
On the inner wall of 2 adjacent positioning plates, keep card slot corresponding with groove location, reinforcing bar is made to be located at the cavity that card slot and groove are formed
Interior, four hydraulic cylinders of label are respectively first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th hydraulic pressure in the counterclockwise direction
Cylinder;Start the first hydraulic cylinder corresponding to the shaft positioned at bearing plate side, first hydraulic cylinder made to push corresponding rack movement,
By the gear rotation in rack drives shaft, gear band turn shaft rotation is dynamic, and shaft drives the reinforcing bar clinching being arranged in shaft to turn
It is dynamic, when reinforcing bar clinching squeezes reinforcing bar bending in 90 °, stop first hydraulic cylinder operation, makes to be fitted on positioning plate on the inside of reinforcing bar
In card slot, reinforcing bar clinching continues to be pressed on the outside of reinforcing bar;Reinforcing bar end is mutually perpendicular to plane where bearing plate, starts the second hydraulic pressure
Cylinder makes second hydraulic cylinder push corresponding rack movement, is rotated by the gear in rack drives shaft, gear band turn shaft rotation
Dynamic, shaft drives the reinforcing bar clinching rotation being arranged in shaft, and it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, the steel after bending
Muscle end is mutually parallel with plane where bearing plate, stops second hydraulic cylinder operation, makes to be fitted on positioning plate on the inside of reinforcing bar
In card slot, reinforcing bar clinching continues to be pressed on the outside of reinforcing bar;Start third hydraulic cylinder, the corresponding rack of third Hydraulic Cylinder is made to move
It is dynamic, it is rotated by the gear in rack drives shaft, gear band turn shaft rotation is dynamic, and shaft drives the reinforcing bar clinching being arranged in shaft
Rotation, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, and reinforcing bar end is mutually perpendicular to plane where bearing plate after bending, is stopped
Only second hydraulic cylinder is run;When reinforcing bar end is mutually perpendicular to plane where bearing plate, starts the 4th hydraulic cylinder, make the 4th hydraulic pressure
Cylinder pushes corresponding rack movement, is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drives setting
Reinforcing bar clinching rotation in shaft, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, reinforcing bar end and bearing plate institute after bending
It is mutually parallel in plane, stops the operation of the 4th hydraulic cylinder;Keep first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th
The position of hydraulic cylinder in quadrilateral structure and is kept constant until reinforcing bar, starts cylinder, and cylinder is made to drive positioning plate into bearing
Portion direction is moved, and is gone down from top by quadrangle reinforcing bar mount structure, and reinforcing bar end is connected with each other.
In the present embodiment, due to using four positioning plate structures of inside, a dynamic distance on the inside of reinforcing bar can be defined,
Reinforcing bar is avoided to generate the bending more than 90 ° under the active force of reinforcing bar clinching, to can guarantee the quality of reinforcing steel bar frame, in each steel
After muscle clinching compression reinforcing bar makes it be deformed, keep reinforcing bar holding position constant by positioning plate, after being kept for a period of time,
Formed reinforcing steel bars;After reinforcing bar end section carries out bending operation by reinforcing bar clinching, make its on bearing plate groove with
Reinforcing bar overlaps on the inside of card slot on positioning plate, facilitates the connection of the part, simultaneously as the position of four shafts is relatively true
It is fixed, the length of reinforcing bar can be determined as needed, to avoid wasting.The groove multiple reinforcing bars being placed on simultaneously on bearing plate
Interior, more reinforcing bars are bent simultaneously,, will be more using reinforcing bar using quadrangle bar construction as transversary after bending is completed
A quadrilateral structure is connected with each other, and forms frame structure.
Embodiment 2:
In the present embodiment, reinforcing bar clinching is fixed for convenience, it is preferable that 2 are provided in the shaft
Sleeve 117, the reinforcing bar clinching both ends are respectively fixedly connected on the sleeve outer wall.Reinforcing bar clinching is consolidated by sleeve
It is scheduled in shaft.
In order to further facilitate the fixation of sleeve, in the present embodiment, it is preferable that be provided with outer flower in the shaft
Key, is provided with internal spline on the sleeve lining, and the sleeve is keyed with the shaft.
In order to avoid sleeve is moved along shaft axis direction, in the present embodiment, it is provided in the shaft upper end outer
Screw thread is set with locking nut on the shaft top.The movement that sleeve is limited by locking nut, makes it be relatively fixed
In shaft.
In order to facilitate the fixation of positioning plate, in the present embodiment, it is preferable that it is provided with threaded hole on the sliding block,
It is provided with threaded hole on the lower face of the positioning plate, screw rod 108 is provided on the sliding block, the screw rod runs through
The sliding block is simultaneously threaded on the lower face of the positioning plate.
It is further preferred that in order to keep structure more firm, in the present embodiment, the sliding block is stretched out in the screw rod
Lower end side is provided with locking nut.
Positioning plate is fixed for convenience, in the present embodiment, it is preferable that the threaded hole on the positioning plate is spiral shell
Line through-hole, the screw rod run through the threaded hole, counterbore 107 are respectively arranged on the both sides of the face of the positioning plate,
The end that the screw rod is located at the positioning plate both sides is respectively installed with locking nut, which is respectively positioned in counterbore
Side.In the present embodiment, after so that locking nut is installed, screw rod end is located on the inside of counterbore.
In order to avoid during reinforcing bar clinching squeezes reinforcing bar, reinforcing bar is moved along groove length direction, the present embodiment
In, it is preferable that it is provided with screw thread item in the card slot on the positioning plate towards the bearing plate, in the pressure-bearing
Screw thread item is provided in groove on plate.
Embodiment 3:
The present embodiment discloses a kind of power construction reinforcing steel bar frame process equipment screwing steel bars on the basis of embodiment 1
The method of frame, includes the following steps:
S1:Reinforcing bar is placed in the groove on bearing plate by the length of side for determining reinforcing steel bar frame, starts cylinder, cylinder is made to push
Positioning plate is moved to bearing sidewall direction, keeps card slot corresponding with groove location, and reinforcing bar is made to be located at the sky that card slot and groove are formed
Intracavitary, four hydraulic cylinders of label are respectively first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th liquid in the counterclockwise direction
Cylinder pressure;
S2:Start the first hydraulic cylinder corresponding to the shaft positioned at bearing plate side, so that first hydraulic cylinder is pushed corresponding
Rack moves, and is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drives the steel being arranged in shaft
Muscle clinching rotates, and when reinforcing bar clinching squeezes reinforcing bar bending in 90 °, stops first hydraulic cylinder operation;
S3:After reinforcing bar is in 90 degree of bendings in step S2, reinforcing bar end is mutually perpendicular to plane where bearing plate, is started
Second hydraulic cylinder makes second hydraulic cylinder push corresponding rack movement, is rotated by the gear in rack drives shaft, gear drives
Shaft rotates, and shaft drives the reinforcing bar clinching rotation being arranged in shaft, and it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, through bending
Reinforcing bar end is mutually parallel with plane where bearing plate later, stops second hydraulic cylinder operation;
S4:After step s 3 is completed, reinforcing bar end is parallel with bearing plate, starts third hydraulic cylinder, makes third hydraulic pressure
Cylinder pushes corresponding rack movement, is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drives setting
Reinforcing bar clinching rotation in shaft, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, reinforcing bar end and bearing plate institute after bending
It is mutually perpendicular in plane, stops second hydraulic cylinder operation;
S5:When reinforcing bar end is mutually perpendicular to plane where bearing plate in step S4, starts the 4th hydraulic cylinder, make the 4th liquid
Cylinder pressure pushes corresponding rack movement, is rotated by the gear in rack drives shaft, and gear band turn shaft rotation is dynamic, and shaft drive is set
The reinforcing bar clinching rotation in shaft is set, it is in 90 ° that reinforcing bar clinching, which squeezes reinforcing bar bending, reinforcing bar end and bearing plate after bending
Place plane is mutually parallel, and stops the operation of the 4th hydraulic cylinder;
S6:Keep the position of first hydraulic cylinder, second hydraulic cylinder, third hydraulic cylinder and the 4th hydraulic cylinder until reinforcing bar is in four
Side shape structure is simultaneously kept constant, and starts cylinder, makes cylinder that positioning plate be driven to be moved to direction in the middle part of bearing, from top by quadrangle
Reinforcing bar mount structure is gone down, and reinforcing bar end is connected with each other.
The foregoing is only a preferred embodiment of the present invention, is not intended to restrict the invention, for the skill of this field
For art personnel, the invention may be variously modified and varied.All within the spirits and principles of the present invention, any made by repair
Change, equivalent replacement, improvement etc., should all be included in the protection scope of the present invention.