CN105772007B - A kind of heavy oil hydrogenating treatment catalyst and its application - Google Patents

A kind of heavy oil hydrogenating treatment catalyst and its application Download PDF

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CN105772007B
CN105772007B CN201410788461.XA CN201410788461A CN105772007B CN 105772007 B CN105772007 B CN 105772007B CN 201410788461 A CN201410788461 A CN 201410788461A CN 105772007 B CN105772007 B CN 105772007B
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fluorine
catalyst
metal component
alumina
siliceous
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CN105772007A (en
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胡大为
杨清河
张轩
曾双亲
刘佳
孙淑玲
戴立顺
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The present invention provides a kind of heavy oil hydrogenating treatment catalyst, which includes siliceous or fluorine shaped alumina alumina supporter, metal component molybdenum and metal component cobalt or nickel;Based on the element and on the basis of described siliceous or fluorine shaped alumina alumina supporter gross weight, the content of silicon or fluorine is 0.5 10 heavy % in described siliceous or fluorine shaped alumina alumina supporter;Counted by oxide and on the basis of unit carrier surface load capacity, the content of metal component molybdenum described in the catalyst is 4.8 μm of ol/m2‑9.0μmol/m2, the content of the metal component cobalt or nickel is 1.5 μm of ol/m2‑4.0μmol/m2;When the catalyst uses XRD characterization, there is no MoO in 2 θ=26 ° ± 2 ° of the angle of diffraction3Characteristic peak occurs.Compared with existing heavy oil hydrogenating treatment catalyst, heavy oil hydrogenating treatment catalyst using the present invention carries out having more preferable hydrodesulfurization, denitrogenation and de- carbon residue effect during heavy-oil hydrogenation processing.

Description

A kind of heavy oil hydrogenating treatment catalyst and its application
Technical field
The present invention relates to a kind of heavy oil hydrogenating treatment catalyst and heavy oil is carried out using the heavy oil hydrogenating treatment catalyst to add The method of hydrogen processing.
Background technology
Processing of heavy oil, particularly carry out deep processing to residual oil, not only contributes to improve the utilization rate of crude oil, alleviates the energy The nervous trend of supply, while can also reduce environmental pollution, realize the efficient clean utilization of the energy.
Heavy oil is enriched the impurity such as sulphur, nitrogen, metal and the carbon residue of crude oil, these impurity are to follow-up process and production Moral character matter has serious adverse effect, thus must be removed.Since the impurity such as sulfur in heavy oil, nitrogen are mostly enriched in big point Among the multiring aromatic hydrocarbon species of son, it is more difficult to remove, therefore it is required that carrying out the catalysis of the correlated responses such as desulfurization, denitrogenation and de- carbon residue Agent has higher catalytic activity.Catalyst reaction activity it is directly related with calculation in catalyst surface active, surface with compared with More activated centres is beneficial to the lifting of catalyst reaction activity.The increase at catalyst surface active center can not pass through raising (i.e. the load capacity of metal component) and simple realization are measured on the active metal of catalyst, because increasing in conventional catalyst preparation method Add amount on metal to cause accumulation of metal, reduce the utilization rate of active metal on the contrary.Therefore the dispersity of active metal is improved, The aggregation of active metal is avoided, improves the utilization rate of active metal, is to develop high-performance heavy oil desulfurization, the pass of de- carbon residue catalyst Key.
Patent ZL201110187353.3 discloses a kind of Hydrobon catalyst, which is modified oxygen to be supported on titanium Change molybdenum, cobalt, three component catalyst of nickel on alumina supporter, wherein, by weight, oxidation molybdenum content is 4~18%, nickel oxide content For 0.2~5%, cobalt oxide content is 2.0~7.5%.Specific preparation method is to be impregnated by the total immersion solution containing molybdenum, nickel and cobalt Dry and calcination for activation is made after carrier.
Nickel molybdenum or cobaltmolybdate catalyst disclosed in the prior art, are not easy have higher activity due to the aggregation between metal Tenor, the especially content of active oxidation molybdenum can not improve, and the activated centre quantity which results in catalyst surface is limited, It has impact on the raising of catalyst reaction activity.
The content of the invention
The technical problem to be solved in the present invention is, for the prior art provide heavy oil hydrogenating treatment catalyst with compared with The aggregation of active metal can not be avoided during high metal content, so that the drawbacks of causing catalyst surface active center to be reduced, there is provided A kind of new have more preferable desulfurization, denitrification effect and the excellent heavy oil hydrogenating treatment catalyst of carbon residue conversion performance and its should With.
To achieve these goals, the present invention provides a kind of heavy oil hydrogenating treatment catalyst, the catalyst include it is siliceous or Fluorine shaped alumina alumina supporter, metal component molybdenum and metal component cobalt or nickel;Based on the element and with described siliceous or fluorine shaping oxygen On the basis of the gross weight for changing alumina supporter, the content of silicon or fluorine is 0.5-10 weights % in described siliceous or fluorine shaped alumina alumina supporter; Counted by oxide and on the basis of unit carrier surface load capacity, the content of metal component molybdenum described in the catalyst is 4.8 μ mol/m2-9.0μmol/m2, the content of the metal component cobalt or nickel is 1.5 μm of ol/m2-4.0μmol/m2;The catalyst is adopted During with XRD characterization, there is no MoO in 2 θ=26 ° ± 2 ° of the angle of diffraction3Characteristic peak occurs.
Preferably, wherein, counted by oxide and on the basis of unit carrier surface load capacity, it is golden described in the catalyst The content for belonging to component molybdenum is 5.4 μm of ol/m2-8.0μmol/m2, the content of the metal component cobalt or nickel is 1.8 μm of ol/m2-3.6 μmol/m2
Preferably, wherein, counted by oxide and on the basis of unit carrier surface load capacity, it is golden described in the catalyst The content for belonging to component molybdenum is 5.9 μm of ol/m2-7.5μmol/m2, the content of the metal component cobalt or nickel is 2.0 μm of ol/m2-3.1 μmol/m2
Preferably, wherein, described siliceous or fluorine shaped alumina alumina supporter is loading the metal component molybdenum and the gold Before belonging to component cobalt or nickel, by hydro-thermal process in confined conditions.
Preferably, wherein, the temperature of the hydro-thermal process is 60-180 DEG C, when the time is 1-24 small;By weight, it is described The dosage of water is siliceous or fluorine formed alumina vehicle weight 100-300 weights % in hydro-thermal process.
Preferably, wherein, the described siliceous or fluorine shaped alumina alumina supporter by the hydro-thermal process is loading the gold Before belonging to component molybdenum and the metal component cobalt or nickel, by drying process;The temperature of the drying process is 60-350 DEG C, is done When the time of dry processing is 1-48 small.
Preferably, wherein, described siliceous or fluorine shaped alumina alumina supporter preparation process includes:To the predecessor of aluminium oxide The siliceous or fluorine element compound of middle introducing, has then been introduced into described siliceous or fluorine element compound aluminum oxide precursor thing and has carried out Shaping, and the aluminum oxide precursor thing after shaping is roasted.
Preferably, wherein, described siliceous or fluorine shaped alumina alumina supporter has selected from γ-, η-, θ-, δ-and χ-aluminium oxide At least one of crystalline phase crystalline phase.
Preferably, wherein, described siliceous or fluorine shaped alumina alumina supporter is selected from spherical, cylindrical, annular, clover At least one of shape, quatrefoil, honeycombed and butterfly shape.
Preferably, wherein, the metal component molybdenum and the metal component cobalt or nickel are contained by dip loading described in On silicon or fluorine shaped alumina alumina supporter.
Preferably, wherein, by the described siliceous or fluorine shaped alumina alumina supporter of the dipping by drying process and Calcination process or non-calcination process;The temperature of the drying process is 60-150 DEG C, when the time of drying process is 1-5 small;The roasting The temperature for burning processing is 350-550 DEG C, when the time of calcination process is 1-6 small.
The present invention also provides a kind of heavy oil hydrogenation treatment method, this method includes:Under heavy-oil hydrogenation treatment conditions, by weight It is oily to be contacted with heavy oil hydrogenating treatment catalyst provided by the invention and carry out heavy-oil hydrogenation processing.
Preferably, heavy oil hydrogenation treatment method according to the present invention, wherein, the heavy oil be selected from crude oil, reduced crude, At least one of decompression residuum, deep drawing wax oil, frivolous coal tar and wax tailings.
Preferably, heavy oil hydrogenation treatment method according to the present invention, wherein, the heavy-oil hydrogenation treatment conditions include:Instead It is 300-550 DEG C to answer temperature, and hydrogen dividing potential drop is 4-20 megapascal, when liquid hourly space velocity (LHSV) is 0.1-3 small-1, hydrogen to oil volume ratio 200-2500.
Compared with existing heavy oil hydrogenating treatment catalyst, heavy oil hydrogenating treatment catalyst using the present invention carries out heavy oil and adds There is more preferable hydrodesulfurization, denitrogenation and de- carbon residue effect during hydrogen processing.
Other features and advantages of the present invention will be described in detail in subsequent specific embodiment part.
Brief description of the drawings
Attached drawing is for providing a further understanding of the present invention, and a part for constitution instruction, with following tool Body embodiment is used to explain the present invention together, but is not construed as limiting the invention.In the accompanying drawings:
Fig. 1 is the XRD spectrums of heavy oil hydrogenating treatment catalyst C1 provided by the invention (catalyst i.e. prepared by embodiment 3) Figure;
Fig. 2 is the heavy oil hydrogenating treatment catalyst DC1 (catalyst i.e. prepared by comparative example 1) prepared using the prior art XRD spectra.
Embodiment
The embodiment of the present invention is described in detail below in conjunction with attached drawing.It should be appreciated that this place is retouched The embodiment stated is merely to illustrate and explain the present invention, and is not intended to limit the invention.
The present invention provides a kind of heavy oil hydrogenating treatment catalyst, the catalyst include siliceous or fluorine shaped alumina alumina supporter, Metal component molybdenum and metal component cobalt or nickel;Based on the element and using described siliceous or fluorine shaped alumina alumina supporter gross weight as Benchmark, the content of silicon or fluorine is 0.5-10 weights % in described siliceous or fluorine shaped alumina alumina supporter;In terms of oxide and with unit On the basis of carrier surface load capacity, the content of metal component molybdenum described in the catalyst is 4.8 μm of ol/m2-9.0μmol/m2, Preferably 5.4 μm of ol/m2-8.0μmol/m2, more preferably 5.9 μm of ol/m2-7.5μmol/m2, the metal component cobalt or The content of nickel is 1.5 μm of ol/m2-4.0μmol/m2, it is preferably 1.8 μm of ol/m2-3.6μmol/m2, more preferably 2.0 μ mol/m2-3.1μmol/m2;When the catalyst uses XRD characterization, there is no MoO in 2 θ=26 ° ± 2 ° of the angle of diffraction3Characteristic peak goes out It is existing.Wherein, the unit carrier surface load capacity refers to the load capacity on unit carrier surface area, i.e. metal component in catalyst Load capacity and the ratio between carrier total surface area, carrier described herein refer to carried metal component before siliceous or fluorine shaping oxygen Change alumina supporter, if passing through hydro-thermal process, the carrier before described siliceous or fluorine formed alumina carrier to load metal component Refer to the siliceous or fluorine shaped alumina alumina supporter before hydro-thermal process.The size of the carrier total surface area is marked according to RIPP151-90 Quasi- method is measured using BET method.
Present inventors discovered unexpectedly that when the heavy oil hydrogenating treatment catalyst of the present invention is carried out XRD characterization, 2 θ=26 ° ± 2 ° of the angle of diffraction do not have MoO3Characteristic peak occur.This explanation and the heavy-oil hydrogenation processing of existing high molybdenum content are catalyzed Unlike agent, the molybdenum trioxide in catalyst of the present invention is in the well dispersed of catalyst surface, not a large amount of aggregations, so that nothing Method detects MoO3Characteristic peak, and such catalyst has higher reactivity.
Heavy oil hydrogenating treatment catalyst according to the present invention, described siliceous or fluorine shaped alumina alumina supporter are loading the gold Before belonging to component molybdenum and the metal component cobalt or nickel, hydro-thermal process in confined conditions can be passed through.At the hydro-thermal Manage unlike conventional catalyst high-temperature vapor processing, in the present invention at siliceous or fluorine shaped alumina alumina supporter hydro-thermal Reason refers to siliceous or fluorine shaped alumina alumina supporter and water being put into the closed containers such as reaction kettle, is heated to one in confined conditions Constant temperature degree, then carries out hydro-thermal process at a temperature of the hydro-thermal process.Siliceous or fluorine shaped alumina alumina supporter after hydro-thermal process It can make the metal component of load that more preferable dispersity be presented, the number of active center and catalysis for improving prepared catalyst are lived Property.Wherein, the hydro-thermal process temperature can be 60-180 DEG C, be preferably 90-150 DEG C;The time of the hydro-thermal process can be with For 1-24 it is small when, be preferably 4-12 it is small when;By weight, in the hydro-thermal process water dosage can be described siliceous or fluorine into The 100-300 weight % of type carrying alumina body weight, are preferably described siliceous or fluorine formed alumina vehicle weight 150-250 Weight %.In the present invention, the pressure of hydro-thermal process is self-generated pressure under confined conditions, when the hydro-thermal process carries out at a constant temperature When, hydro-thermal process temperature is the thermostat temperature, and the time of the hydro-thermal process is to reach from the closed container at the hydro-thermal Start timing when managing temperature;The heating rate of temperature-rise period before hydro-thermal process has no particular limits, preferably 5-15 DEG C/ Minute, more preferably 8-12 DEG C/min.
Heavy oil hydrogenating treatment catalyst according to the present invention, by the described siliceous or fluorine shaped alumina of the hydro-thermal process Alumina supporter may also pass through drying process before the metal component molybdenum and the metal component cobalt or nickel is loaded, with except Moisture in deoxidation aluminium surface and duct.The condition of the drying process is not particularly limited, and can be the routine of this area Selection, so as to removing is aoxidized subject to the moisture in aluminium surface and duct.Usually, the drying process can be at 60-350 DEG C At a temperature of carry out, carry out preferably at a temperature of 80-200 DEG C, carried out more preferably at a temperature of 100-150 DEG C.It is described dry The time of dry processing can make appropriate choice according to the temperature of drying process, be not particularly limited.Usually, the drying When the time of processing can be 1-48 small, when being preferably 1-24 small, when more preferably 1-8 is small.
Heavy oil hydrogenating treatment catalyst according to the present invention, wherein, described siliceous or fluorine shaped alumina alumina supporter preparation Step can include:Siliceous or fluorine element compound is introduced into the predecessor of aluminium oxide, be then introduced into it is described siliceous or The aluminum oxide precursor thing of fluorine element compound is molded, and the aluminum oxide precursor thing after shaping is roasted.It is described siliceous Or fluorine element compound can be selected from least one of arbitrary siliceous or fluorine element oxide, acid, alkali and salt.By The siliceous or fluorine element of institute is less therefore described siliceous in the described siliceous or fluorine shaped alumina alumina supporter of the present invention or fluorine is molded Alumina support generally also maintains the crystalline phase of pure alumina.The alumina crystalline phase be it is well-known to those skilled in the art, For example, described siliceous or fluorine shaped alumina alumina supporter can have γ-, η-, θ-, δ-and χ-etc. in alumina crystalline phase at least one Kind crystalline phase.
Heavy oil hydrogenating treatment catalyst according to the present invention, can be according to the specifically used requirement of catalyst, using extrusion The shaping jigs such as machine are molded to introducing described siliceous or fluorine element compound aluminum oxide precursor thing, this is hydrotreating Institute is common in catalyst preparation process, such as:Described siliceous or fluorine shaped alumina alumina supporter can be selected from spherical, cylinder At least one of shape, annular, cloverleaf pattern, quatrefoil, honeycombed and butterfly etc. shape.
Heavy oil hydrogenating treatment catalyst according to the present invention, is art technology in the method for supported on carriers metal component Known to personnel, for example, can be by dipping by the metal component molybdenum and the metal component cobalt or nickel load to institute State on siliceous or fluorine shaped alumina alumina supporter, i.e., using the compound of the component containing molybdenum and containing cobalt or nickeliferous metal component The solution of compound impregnates siliceous or fluorine shaped alumina alumina supporter.Wherein, the component composition containing molybdenum can selected from it One or more in soluble compound, such as the one or more in molybdenum oxide, molybdate and paramolybdate, preferably are selected from therein One or more in molybdenum oxide, ammonium molybdate and ammonium paramolybdate;The compound containing cobalt or nickeliferous metal component can be selected from One or more in their soluble compound, as cobalt nitrate, cobalt acetate, basic cobaltous carbonate, cobalt chloride, cobalt solubility Complex compound, nickel nitrate, nickel acetate, basic nickel carbonate, nickel chloride and nickel soluble complexes in one or more, preferably be selected from One or more in cobalt nitrate, basic cobaltous carbonate, nickel nitrate and basic nickel carbonate.The dipping is those skilled in the art institute It is well known, it can be equivalent impregnation or excessive dipping, can be that co-impregnation can also be step impregnation, such as can be with Siliceous or fluorine shaped alumina alumina supporter is impregnated using the solution containing single various metal component compounds respectively, can also be used The mixed solution of the component composition containing various metals impregnates siliceous or fluorine shaped alumina alumina supporter.By adjusting institute in dipping process The concentration of the dipping solution of metallic components compound and the dosage of dipping solution are stated, those skilled in the art can urge introducing The content of metal component in agent is controlled, and which is not described herein again.
Heavy oil hydrogenating treatment catalyst according to the present invention, can also be by by the siliceous or fluorine shaped alumina of the dipping Processing and calcination process or non-calcination process is dried in alumina supporter.The method and condition of the drying process and calcination process are equal It is well known to those skilled in the art, for example, the temperature of drying process can be 60-150 DEG C, it is preferably 80-120 DEG C;It is dry When the time of processing can be 1-5 small, when being preferably 2-4 small;The temperature of calcination process can be 350-550 DEG C, be preferably 400-500℃;When the time of calcination process can be 1-6 small, when being preferably 2-4 small.
Heavy oil hydrogenating treatment catalyst provided by the invention can be used alone, and can also make with other catalyst combinations With hydrotreating of the catalyst particularly suitable for heavy oil particularly poor residuum, to be subsequent technique (such as catalytic cracking Technique) qualified feedstock oil is provided.
The present invention also provides a kind of heavy oil hydrogenation treatment method, this method includes:Under heavy-oil hydrogenation treatment conditions, by weight It is oily to be contacted with heavy oil hydrogenating treatment catalyst provided by the invention and carry out heavy-oil hydrogenation processing.
In the present invention, the heavy oil can be the various heavy oil feedstocks for needing to carry out hydrotreating, be preferably various needs Carry out the heavier hydrocarbon feeds of hydrodesulfurization, denitrogenation and the processing of de- carbon residue.Specifically, the heavy oil can be selected from crude oil, often Press at least one of residual oil, decompression residuum, deep drawing wax oil, frivolous coal tar and wax tailings.At the heavy-oil hydrogenation of the present invention Reason method is by the way that heavy oil is contacted with catalyst provided by the invention, and hydrotreating is carried out to heavy oil with the efficiency of higher, right It is not particularly limited in remaining condition of hydrotreating, can be according to the property of pending heavy oil, the routine according to this area Knowledge makes appropriate choice.For example, the heavy-oil hydrogenation treatment conditions can be:Reaction temperature is 300-550 DEG C, hydrogen dividing potential drop For 4-20 megapascal, liquid hourly space velocity (LHSV) for 0.1-3 it is small when-1, hydrogen to oil volume ratio 200-2500;The heavy-oil hydrogenation treatment conditions are preferred For:Reaction temperature is 350-450 DEG C, and hydrogen dividing potential drop is 8-16 megapascal, when liquid hourly space velocity (LHSV) is 0.15-2 small-1, hydrogen to oil volume ratio is 400-2000。
Heavy-oil hydrogenation processing can it is any be enough to make the heavy oil under heavy-oil hydrogenation treatment conditions with it is described heavy Oil hydrogenating treatment catalyst is contacted and carried out in the reactor of heavy-oil hydrogenation processing, for example, can fixed bed reactors, Carried out in moving-burden bed reactor or fluidized bed reactor.
Heavy oil hydrogenation treatment method according to the present invention, the catalyst before the use, can be in the routines of this area Under the conditions of first carry out presulfurization.The condition of presulfurization can be:In presence of hydrogen, with sulphur, sulphur at a temperature of 140-370 DEG C Change hydrogen or presulfurization is carried out to catalyst containing sulfur feedstock, the presulfurization can carry out outside the reactor also can be described anti- Answer In-situ sulphiding in device.
The present invention will be further detailed by embodiment below, but it is not thereby limiting the invention.
Agents useful for same in following embodiments and comparative example, is chemically pure reagent except as expressly described.
In following embodiments and comparative example, crushed using the radial direction of method measure carrier specified in RIPP 25-90 strong Degree;Using the method measure total surface area of carrier specified in RIPP 151-90, the pore volume of carrier and carrier can several Kong Zhi Footpath;Using the content of the molybdenum of x ray fluorescence spectrometry (i.e. XRF) the measure catalyst in RIPP133-90, nickel and cobalt;Using The silicon of Coupled Plasma-Atomic Emission Spectrometric Determination catalyst and the content of fluorine in RIPP128-90;Herein and RIPP mentioned below Standard method for details, reference can be made to《Petrochemical Engineering Analysis method》, Yang Cui surely compile by grade, nineteen ninety version.
In following embodiments and comparative example, the distribution of active metal component in catalyst is measured by x-ray powder diffraction instrument State, is confirmed whether have molybdenum trioxide to form aggregation, and instrument uses Philips XPERT Series X-ray powder diffractometers, tests Condition is:Cu K alpha rays (λ=0.154nm), Ni wave filters, voltage 40kV, electric current 30mA, scanning range are 5~70 °.
Embodiment 1-2 provides the siliceous or fluorine shaped alumina alumina supporter of the present invention.
Embodiment 1
The boehmite dry glue powder RPB90 and 30 grams of sesbania powder that 1 kilogram of Chang Ling catalyst plant is produced are uniformly mixed, The aqueous solution of nitric acid and the Ludox of the % containing the weight of silica 30 that are at room temperature 1 weight % by the mixture and 1.1 liters of concentration 120 grams are uniformly mixed, and continue kneading on double screw banded extruder after plastic, to be extruded into the trilobal bar of 1.1 millimeters of ф, wet bar After when 120 DEG C of dryings 3 are small, siliceous shaped alumina alumina supporter Z1 is obtained when 600 DEG C of roastings 3 are small.Measure the materialization result of Z1 It is shown in Table 1.
Embodiment 2
The boehmite dry glue powder RPB100 and 30 grams of sesbania powders that 1 kilogram of Chang Ling catalyst plant is produced are uniformly mixed, The mixture is mixed with 1.2 liters of the aqueous solution of 90g containing ammonium fluoride, nitric acid 25 milliliters (mass fraction 65%) at room temperature It is even, continue kneading on double screw banded extruder after plastic, to be extruded into the butterfly bar of 1.1 millimeters of ф, wet bar is through 110 DEG C dry 2 After hour, fluorine-containing shaped alumina alumina supporter Z2 is obtained when 700 DEG C of roastings 3 are small.The materialization of measure Z2 the results are shown in Table 1.
Embodiment 3-6 provides the heavy oil hydrogenating treatment catalyst of the present invention.
Embodiment 3
Weigh Z1 carriers 150g be placed in hydration kettle in, add 450g deionized waters, will be hydrated kettle it is closed after be put into baking oven, Ramped heating schedule, it is 10 DEG C of min to control programming rate-1, treatment temperature is 80 DEG C, when the time is 12 small.After the completion of hydro-thermal Filter aluminium oxide, then with 120 DEG C it is dry 3 it is small when, obtain the alumina support of hydrothermal treatment.
Z1100 grams of carrier after water intaking heat treatment, contains MoO with 220 milliliters3170 g/l, the ammonium molybdate that 30 g/l of NiO, When nickel nitrate mixed solution dipping 1 is small, filters when 120 DEG C of drying 2 are small, when 410 DEG C of roastings 4 are small, obtain catalyst C1.With Oxide meter and on the basis of unit carrier surface load capacity, using the oxidation in Xray fluorescence spectrometer measure catalyst C1 Whether the content of molybdenum, nickel oxide, using having molybdenum trioxide to form aggregation in x-ray powder diffraction instrument measure catalyst C1, measure The results are shown in Table 2, and the XRD spectra of catalyst C1 is as shown in Figure 1.
Embodiment 4
Weigh Z1 carriers 150g be placed in hydration kettle in, add 150g deionized waters, will be hydrated kettle it is closed after be put into baking oven, Ramped heating schedule, it is 10 DEG C of min to control programming rate-1, treatment temperature is 100 DEG C, when the time is 8 small.After the completion of hydro-thermal Filter aluminium oxide, then with 120 DEG C it is dry 3 it is small when, obtain the alumina support of hydrothermal treatment.
Z1100 grams of carrier after water intaking heat treatment, contains MoO with 110 milliliters3260 g/l, CoO58 g/l of molybdenum oxide, When the mixed solution dipping 0.5 of basic cobaltous carbonate is small, when 120 DEG C of drying 2 are small, when 450 DEG C of roastings 2 are small, catalyst C2 is obtained. Counted by oxide and on the basis of unit carrier surface load capacity, using the oxygen in Xray fluorescence spectrometer measure catalyst C2 Change molybdenum, the content of cobalt oxide, whether measured using x-ray powder diffraction instrument in catalyst has molybdenum trioxide to form aggregation, measure The results are shown in Table 2.
Embodiment 5
Weigh Z2 carriers 150g be placed in hydration kettle in, add 225g deionized waters, will be hydrated kettle it is closed after be put into baking oven, Ramped heating schedule, it is 10 DEG C of min to control programming rate-1, treatment temperature is 120 DEG C, when the time is 6 small.After the completion of hydro-thermal Filter aluminium oxide, then with 110 DEG C it is dry 3 it is small when, obtain the alumina support of hydrothermal treatment.
Z2100 grams of carrier after water intaking heat treatment, contains MoO with 120 milliliters3290 g/l, the oxidation that 63 g/l of NiO When molybdenum, the mixed solution dipping 1 of basic nickel carbonate are small, when 120 DEG C of drying 2 are small, when 480 DEG C of roastings 4 are small, catalyst is obtained C3.Counted by oxide and on the basis of unit carrier surface load capacity, using in Xray fluorescence spectrometer measure catalyst C3 The content of molybdenum oxide, nickel oxide, whether have molybdenum trioxide form aggregation, survey if being measured using x-ray powder diffraction instrument in catalyst It is fixed that the results are shown in Table 2.
Embodiment 6
Weigh Z2 carriers 150g be placed in hydration kettle in, add 375g deionized waters, will be hydrated kettle it is closed after be put into baking oven, Ramped heating schedule, it is 10 DEG C of min to control programming rate-1, treatment temperature is 150 DEG C, when the time is 4 small.After the completion of hydro-thermal Filter aluminium oxide, then with 110 DEG C it is dry 3 it is small when, obtain the alumina support of hydrothermal treatment.
Z2100 grams of carrier after water intaking heat treatment, contains MoO with 220 milliliters3260 g/l, the oxidation that 41 g/l of CoO When molybdenum, basic cobaltous carbonate mixed solution dipping 1 are small, filter when 110 DEG C of drying 3 are small, when 450 DEG C of roastings 2 are small, be catalyzed Agent C4.Counted by oxide and on the basis of unit carrier surface load capacity, using in Xray fluorescence spectrometer measure catalyst C4 Molybdenum oxide, the content of cobalt oxide, using x-ray powder diffraction instrument measure catalyst in whether have molybdenum trioxide formed aggregation, Measurement result is as shown in table 2.
Comparative example 1-3 provides the heavy oil hydrogenating treatment catalyst prepared using existing method.
Comparative example 1
Aluminium oxide Z1 using not hydrothermal treatment is carrier, and ginseng is made using the active component carrying method of embodiment 3 Than catalyst DC1.Counted by oxide and on the basis of unit carrier surface load capacity, urged using Xray fluorescence spectrometer measure The content of molybdenum oxide, nickel oxide in agent DC1, measures in catalyst DC1 whether have three oxidations using x-ray powder diffraction instrument Molybdenum forms aggregation, and measurement result is as shown in table 2, and the XRD spectra of catalyst DC1 is as shown in Figure 2.
Comparative example 2
Aluminium oxide Z2 using not hydrothermal treatment is carrier, and ginseng is made using the active component carrying method of embodiment 6 Than catalyst DC2.Counted by oxide and on the basis of unit carrier surface load capacity, urged using Xray fluorescence spectrometer measure The content of molybdenum oxide, cobalt oxide in agent DC2, measures in catalyst whether have molybdenum trioxide using x-ray powder diffraction instrument Aggregation is formed, measurement result is as shown in table 2.
Comparative example 3
Weigh Z1 carriers 100g to be placed in tube furnace, the air blast into stove with the air quantity of 100ml/ minutes, while with 120ml/ Hour speed is pumped into deionized water into stove, 500 DEG C is warming up to 2 DEG C/min of speed, when 500 DEG C of constant temperature 3 are small, by carrier Steam treatment is carried out, obtains alumina support DZ1.
Aluminium oxide DZ1 using steam treatment is carrier, and reference is made using the active component carrying method of embodiment 3 Catalyst DC3.Counted by oxide and on the basis of carrier surface load capacity of the unit without steam treatment, it is glimmering using X-ray Molybdenum oxide, the content of nickel oxide in photothermal spectroscopic analyzer measure catalyst DC3, are measured in catalyst using x-ray powder diffraction instrument Whether there is molybdenum trioxide to form aggregation, measurement result is as shown in table 2.
Embodiment 7-10 is provided at the heavy oil hydrogenation treatment method and explanation heavy-oil hydrogenation provided by the invention of the present invention Manage the heavy-oil hydrogenation process performance of catalyst.
Using nickel content as 11ppm, content of vanadium 17ppm, sulfur content 3.2%, carbon residue 11%, nitrogen content 0.3% Reduced crude is raw material, and catalyst is evaluated on 100 milliliters of small fixed reactors.
Catalyst C1, C2, C3 and C4 are broken into the particle of 0.8-1.2 millimeters of diameter respectively, catalyst loading amount is 100 millis Rise.Reaction condition is:When reaction temperature is 380 DEG C, hydrogen dividing potential drop is 14 megapascal, liquid hourly space velocity (LHSV) is 0.6 small-1, hydrogen to oil volume ratio is 1000, reaction 200 it is small when after sample, using inductive coupling plasma emission spectrograph (ICP-AES) measure handle after oil The content of middle nickel and vanadium.(instrument is U.S.'s PE companies PE-5300 type plasma quantometers, and specific method is shown in oil Work analysis method RIPP124-90).
Use the content of coulometry measure sulphur (specific method is shown in Petrochemical Engineering Analysis method RIPP62-90).
Use the content of coulometry measure nitrogen (specific method is shown in Petrochemical Engineering Analysis method RIPP63-90).
Use microdetermination carbon residue content (specific method is shown in Petrochemical Engineering Analysis method RIPP148-90).
Calculate the removal efficiency of sulphur, carbon residue, nitrogen and metal respectively according to the following formula:
Comparative example 4-6
According to every impurity removal performance of method evaluation catalyst DC1, DC2 and DC3 of embodiment 7-10, the results are shown in Table 3。
Can see by 3 result of table, when catalyst provided by the present invention carries out heavy-oil hydrogenation processing reaction, heavy oil it is whole Body impurity removal activity is obviously improved than the prior art, is especially lifted in terms of desulfurization, de- carbon residue and denitrogenation more notable.
Table 1
Embodiment is numbered Embodiment 1 Embodiment 2
Bearer number Z1 Z2
Than surface (rice2/ gram) 254 268
Pore volume (ml/g) 0.65 0.70
Can several bore dias (nm) 8 9
Silicon (%) 2.6
Fluorine (%) 4.0
Intensity (Newton/millimeter) 18 17
Table 2
Table 3

Claims (12)

1. a kind of heavy oil hydrogenating treatment catalyst, the catalyst include siliceous or fluorine shaped alumina alumina supporter, metal component molybdenum with And metal component cobalt or nickel;It is described to contain based on the element and on the basis of described siliceous or fluorine shaped alumina alumina supporter gross weight The content of silicon or fluorine is 0.5-10 weights % in silicon or fluorine shaped alumina alumina supporter;Loaded in terms of oxide and with unit carrier surface On the basis of amount, the content of metal component molybdenum described in the catalyst is 4.8 μm of ol/m2-9.0μmol/m2, the metal component The content of cobalt or nickel is 1.5 μm of ol/m2-4.0μmol/m2;When the catalyst uses XRD characterization, 2 θ=26 ° of the angle of diffraction ± 2 ° do not have MoO3Characteristic peak occurs;
Described siliceous or fluorine shaped alumina alumina supporter before the metal component molybdenum and the metal component cobalt or nickel is loaded, By hydro-thermal process in confined conditions;
Described siliceous or fluorine shaped alumina alumina supporter by the hydro-thermal process is loading the metal component molybdenum and described Before metal component cobalt or nickel, by drying process, without calcination process;The temperature of the drying process is 60-350 DEG C, is done When the time of dry processing is 1-48 small.
2. catalyst according to claim 1, wherein, counted by oxide and on the basis of unit carrier surface load capacity, it is described The content of metal component molybdenum described in catalyst is 5.4 μm of ol/m2-8.0μmol/m2, the content of the metal component cobalt or nickel is 1.8μmol/m2-3.6μmol/m2
3. catalyst according to claim 1, wherein, counted by oxide and on the basis of unit carrier surface load capacity, it is described The content of metal component molybdenum described in catalyst is 5.9 μm of ol/m2-7.5μmol/m2, the content of the metal component cobalt or nickel is 2.0μmol/m2-3.1μmol/m2
4. catalyst according to claim 1, wherein, the temperature of the hydro-thermal process is 60-180 DEG C, when the time is 1-24 small; By weight, the dosage of water is siliceous or fluorine formed alumina vehicle weight 100-300 weights % in the hydro-thermal process.
5. catalyst according to claim 1, wherein, described siliceous or fluorine shaped alumina alumina supporter preparation process includes:To Siliceous or fluorine element compound is introduced in the predecessor of aluminium oxide, has then been introduced into described siliceous or fluorine element compound oxygen Change aluminium predecessor to be molded, and the aluminum oxide precursor thing after shaping is roasted.
6. catalyst according to claim 1, wherein, described siliceous or fluorine shaped alumina alumina supporter has selected from γ-, η-, θ-, At least one of δ-and χ-alumina crystalline phase crystalline phase.
7. catalyst according to claim 1, wherein, described siliceous or fluorine shaped alumina alumina supporter be selected from it is spherical, cylindrical, At least one of annular, cloverleaf pattern, quatrefoil, honeycombed and butterfly shape.
8. catalyst according to claim 1, wherein, the metal component molybdenum and the metal component cobalt or nickel pass through dipping Load on described siliceous or fluorine shaped alumina alumina supporter.
9. catalyst according to claim 8, wherein, pass through by the described siliceous or fluorine shaped alumina alumina supporter of the dipping Drying process and calcination process or non-calcination process;The temperature of the drying process is 60-150 DEG C, and the time of drying process is When 1-5 is small;The temperature of the calcination process is 350-550 DEG C, when the time of calcination process is 1-6 small.
10. a kind of heavy oil hydrogenation treatment method, this method include:Under heavy-oil hydrogenation treatment conditions, by heavy oil and claim Heavy oil hydrogenating treatment catalyst in 1-9 described in any one contacts and carries out heavy-oil hydrogenation processing.
11. method according to claim 10, wherein, the heavy oil is selected from crude oil, reduced crude, decompression residuum, deep drawing wax At least one of oily, frivolous coal tar and wax tailings.
12. method according to claim 10, wherein, the heavy-oil hydrogenation treatment conditions include:Reaction temperature is 300-550 DEG C, hydrogen dividing potential drop is 4-20 megapascal, when liquid hourly space velocity (LHSV) is 0.1-3 small-1, hydrogen to oil volume ratio 200-2500.
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