CN105760577B - A kind of evaluation method containing uncertain metal structure sound and vibration fatigue life - Google Patents

A kind of evaluation method containing uncertain metal structure sound and vibration fatigue life Download PDF

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CN105760577B
CN105760577B CN201610058998.XA CN201610058998A CN105760577B CN 105760577 B CN105760577 B CN 105760577B CN 201610058998 A CN201610058998 A CN 201610058998A CN 105760577 B CN105760577 B CN 105760577B
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邱志平
苏欢
王磊
王晓军
田靖军
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Beihang University
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Abstract

The invention discloses a kind of evaluation methods containing uncertain metal structure sound and vibration fatigue life.This method initially sets up the finite element analysis model of metal structure, considers the uncertain effect of material and structural property parameter under the conditions of finite sample, rings analysis theories based on frequency and obtains system transter;Then according to random noise load the characteristics of, for the steady ergodic random noise load of exemplary wideband, each key event displacement is obtained with quadratic sum evolution (SRSS) method, the Root mean square response and stress power spectral density function (PSD) of stress, in conjunction with the uncertain analysis method for propagating second order Taylor series expansion method and frequency domain internal vibration fatigue of Dirlik model and section, establish the relationship between rain stream amplitude probability density function and power spectral density function, finally the sound and vibration fatigue life interval range containing uncertain metal structure is obtained using the linear progressive damage theory of Miner.The present invention has fully considered the dispersibility of structure and material parameter when calculating the structural life-time by typical random noise excitation, therefore obtained fatigue life is more reasonable.

Description

A kind of evaluation method containing uncertain metal structure sound and vibration fatigue life
Technical field
The present invention relates to metal structure noise and vibration fatigue technical fields, in particular to consider uncertain effect flowering structure For the dynamic response and acoustic fatigue life estimation method of random noise load.Suitable for knots various under typical complex acoustic loads The acoustic fatigue service life of structure type is efficiently predicted, provides help for the design of engineering acoustic resistive fatigue structure.
Background technique
Acoustic loads are a kind of spatial distributions to the effect essence of structure, with certain frequency distribution character dynamic with Machine pressure loading.When sound pressure level magnitude is more than 140dB, it can generate certain distributed stress response in structure, especially When the dynamic characteristic for the structure that the frequency distribution characteristic of noise is acted on it is mutually coupled, structure will generate significant stress Response.Acoustic fatigue belongs to high all low stress problems, and under the long duration of action of this dynamic stress, the stress collection of structure, which neutralizes, to be lacked Concave portion position will form fatigue crack, in engineering when crack nucleation and expand to the stage that can examine length after produces fatigue Crack initiation life is the sound and vibration fatigue life to be studied.
Aircraft is in engine jet, aerodynamic force and wall surface coupling, body self structure work during military service The complicated noise of generations such as vibrate.As the raising of vehicle flight speeds, the increase of power device thrust and operation are wanted The improvement of performance is asked, the various noise magnitudes generated in aircraft operation constantly increase.Practice have shown that whether military aircraft Or various types of acoustic fatigue breakoff phenomenons all can usually occur in use in civil aircraft.It is wherein most of to show themselves in that respectively Kind aerofoil covering and fuselage side skin crackle, rib and fuselage ring frame crackle, air intake duct inside panel crackle, tail are in sedimentation exhalation Under various destructions.There are many limitations for traditional acoustic fatigue life estimate, such as: it is only examined when considering dynamic stress effect Low order frequency is considered, some only considered first natural frequency, and effect caused by the load high to the wide energy of frequency distribution has one Determine error;Designer need to understand whether material used in object and structural shape are identical as existing curve in Preliminary design, It is identical, the acoustic fatigue test curve of specific structural shape and material can be quoted after obtaining root-mean-square value stress to obtain the longevity Life, but it is not identical, it needs to re-start design of Structural Parameters, comes equivalent conversion and result experiential modification according to existing curve, This measure heavy workload and precision is low;The root-mean-square value life curve of specific structure and material inherently lacks very much, existing at present Quantity is few, needs to obtain a large amount of test data and supports.
In addition, initial imperfection caused by manufacturing processing technic and material heterogeneity and damage are inevitable, and not Come during long service to continue to develop in inside configuration, sprawling, propagate, drastically influences the mechanical behavior of structure and using peace Entirely.Establish uncertain characterization technique based on non-probability theory frame, uncertain metal structure sound and vibration fatigue life Estimating techniques have significant realistic meaning.
Summary of the invention
The technical problem to be solved by the present invention is overcoming the deficiencies of the prior art and provide a kind of for containing uncertain gold Belong to the evaluation method of structure sound and vibration fatigue life.The present invention fully consider in Practical Project problem it is generally existing it is uncertain because Element characterizes Uncertainty in non-probability interval method, introduces indeterminacy section communication theory, and obtained design result more accords with Truth is closed, engineering adaptability is stronger.
The technical solution adopted by the present invention are as follows: a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life, Realize that steps are as follows:
Step 1: being used according to flight mission profile time data and state acoustic load Measurement bandwidth sound pressure levelIt is converted into the frequency spectrum load of random noise, wherein L=Lb- 10lg (Δ f), P0=2 × 10-5Pa is Reference sound pressure, LbFor bandwidth sound pressure level, Δ f is frequency bandwidth, and G (f) is the noise power spectral density value after conversion;
Step 2: introducing section vector x ∈ xI=[E, a, b] rationally quantifies the structure under the conditions of poor information, a small number of evidences Uncertain parameter, wherein E is metal material elasticity modulus, and a and b respectively indicate the geometric parameter of structure different parts.Then containing knot The uncertainty of structure parameter can indicate are as follows: Represent the value of parameter The upper bound,x=[E,a,b]=[Ec-Er,ac-ar,bc-br],xThe value lower bound of parameter is represented, wherein subscript c represents central value, on Mark r represents radius;
Step 3: establishing the geometrical model of interested structure, the type of attachment of component is analyzed, classifying rationally grid applies side Boundary's condition forms finite element analysis model.Unit uniform surface pressure loading is loaded in finite element analysis software, wherein load Frequency range is identical as the frequency range of the resulting acoustic loads of the first step, extracts after carrying out frequency response analysis to model The stress transfer function of each node of structure;
Step 4: reading third step in MSC.Patran random vibration module using quadratic sum evolution (SRSS) method Obtained stress transfer function, and apply the resulting pectrum noise load of the first step and obtain the stress power spectrum density of node (PSD) curve, wherein random vibration analysis output file further includes the power spectral density of frequency response, auto-correlation function, every list The zero crossing number in the positive slope direction of position time and the RMS value of stress response;
Step 5: it is to change at random that the typical feature of random noise, which is pressure time course amplitude, that is, it is irregular The form that non-decaying cannot use analytical function to express, the variation range of this kind of noise frequency is wide, spectrum until very high-frequency all It is continuous.In conjunction with the Dirlik model and interval propagation analysis method of exemplary wideband random process, answered with obtained in the previous step Power PSD curve is input, obtains uncertain Variable Transmission using the Taylor series expansion method in non-probability interval procedural theory Stress rain stream amplitude probability density function (PDF) variation range of each key event afterwards;
Step 6: for continuously distributed stress state, by time T inherent strain range (Si,Si+ΔSi) in stress follow Ring number is expressed as ni=vTp (Si)ΔSi.V in formula indicates the stress-number of cycles in the unit time, by peak dot number per second E [P] decision, i.e. v=E [P], p (Si) expression stress level level be SiWhen amplitude probability density functional value, Δ SiIt is answered to be small Power grade variation range;
Step 7: selecting the S-N curve of corresponding metal material in MSC.Fatigue, expression formula is N (Si)=K/Sm, Using the linear progressive damage theory D=∑ D of Mineri=∑ ni/Ni, component is obtained as overall impairment degree D=1, and tired break occurs Bad fatigue life time are as follows:
Wherein, K and m is material constant, and N is metal material cycle-index, and D is injury tolerance.Component hair is finally calculated Time lifetime cloud charts when raw fatigue rupture.Analysis theories, which are propagated, according to non-probability interval obtains the life time model of component It encloses.
Further, bounded-but-unknown uncertainty parameter vector x can be indicated in the second step are as follows:
Wherein, xc=(Ec,ac,bc), xr=(Er,ar,br), e ∈ Ξ3, Ξ3All elements are defined as in [- 1,1] 3 dimensional vector set, symbol "×" is defined as two each corresponding elements of vector, and product is still 3 dimensional vectors.
Further, the Dirlik model applied in the 5th step is suitable for the simulation of exemplary wideband random process, right In narrowband or have its result accuracy of the random process of spike (i.e. pulse amplitude) characteristic for reference.
Further, non-probability interval propagates analysis method and uses second order Taylor series expansion in the 5th step The bound of method, response section may be expressed as:
Wherein,WithΨi Indicate that i Uncertainty takes bound respectivelyWithx iResponse results bound, Ψi (xc) indicate that uncertain variables take intermediate value xcWhen structure is interested measures response,Indicate Ψi(xc) at i-th The first derivative expansion value at uncertain parameter midpoint,Indicate two at uncertain variables interval midpoint Rank expansion, Δ xiWith Δ xjRespectively indicate the section radius of i-th and j-th uncertain variables.
The advantages of the present invention over the prior art are that: the present invention provides the new approaches of acoustic fatigue life estimate, more It mends and the perfect limitation of traditional theory.The method of tradition estimation acoustic fatigue can only be directed to specific structure type, the method Arbitrary structures form can be calculated;Conventional method needs a root-mean-square value stress- life, and the method only needs classic fatigue Life curve.When considering material and structure disperses, this method requires no knowledge about the form of probability of uncertain parameter, only Need to know that the boundary up and down of metal material and geometrical parameters can be solved easily containing uncertain metal material The acoustic fatigue service life interval range of arbitrary structures form, it is more convenient reliable in terms of Practical.
Detailed description of the invention
Fig. 1 is the present invention for the evaluation method flow chart containing uncertain metal structure sound and vibration fatigue life;
Fig. 2 is the flow diagram for the finite element analysis software that the present invention uses;
Fig. 3 is that the present invention is simplified for aircraft cavity structure and applies the finite element model after boundary condition;
Fig. 4 is the power spectral density function schematic diagram for the key event that model is calculated in the present invention;
Fig. 5 is S-N curve of the present invention for the reference of 7075-HV-T6 metal material;
Fig. 6 is the metal material sound and vibration FATIGUE LIFE DISTRIBUTION cloud atlas that the present invention is calculated;
Fig. 7 is the node minimum life interval range that the present invention obtains the structure containing uncertain parameter.
Specific embodiment
With reference to the accompanying drawing and specific embodiment further illustrates the present invention.
As shown in Figure 1, the invention proposes a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life, packet Include following steps:
(1) according to the regulation in general norm, only when airplane structural parts bear the 130dB acoustic pressure more than human ear pain domain Acoustic fatigue problem is considered when grade.According to flight mission profile time data and state acoustic load Measurement bandwidth sound pressure level (octave Bandwidth or third-octave bandwidth etc.), it usesIt is converted into the frequency spectrum load of random noise, wherein L =Lb- 10lg (Δ f), P0=2 × 10-5Pa is reference sound pressure, LbFor bandwidth sound pressure level, Δ f is frequency bandwidth, and G (f) is conversion Noise power spectral density value afterwards.
Table 1 is International standardization octave frequency meter cited in the present invention, illustrates International Organization for standardization's suggestion Frequency meter.The noise bandwidth of any centre frequency, which can table look-up, to be obtained, according to the bandwidth sound pressure level of actual measurement, according to above-mentioned conversion formula Then its corresponding power spectral density.Such as the sound field for 100Hz centre frequency, bandwidth 22.9Hz, if the bandwidth of actual measurement Sound pressure level is 127dB, then the power spectral density after sound field is converted is 87.544Pa2/Hz.If the measured value time-domain signal of noise field Then it is changed into spectrum signal by welfare leaf transformation to be analyzed again.
Table 1
Lower frequency limit Centre frequency Upper limiting frequency Lower frequency limit Centre frequency Upper limiting frequency
22.4 25 28.2 707.9 800 891.3
28.2 31.5 35.5 891.3 1000 1122
35.5 40 44.7 1122 1250 1413
44.7 50 56.2 1413 1600 1778
56.2 63 70.8 1778 2000 2239
70.8 80 89.1 2239 2500 2818
89.1 100 112.2 2818 3150 3548
112.2 125 141.3 3548 4000 4467
141.3 160 177.8 4467 5000 5623
177.8 200 223.9 5623 6300 7079
223.9 250 281.8 7079 8000 8913
281.8 315 354.8 8913 10000 11220
354.8 400 446.7 11220 12500 14125
446.7 500 562.3 14125 16000 17783
562.3 630 707.9 17783 20000 22387
(2) section vector x ∈ x is introducedI=[E, a, b] rationally quantifies the not true of the structure under the conditions of poor information, a small number of evidences Determine parameter, wherein E is metal material elasticity modulus, and a and b respectively indicate the geometric parameter of structure different parts.Then join containing structure Several uncertainties can indicate are as follows: It represents in the value of parameter Boundary,x=[E,a,b]=[Ec-Er, ac-ar, bc-br],xThe value lower bound of parameter is represented, wherein subscript c represents central value, subscript R represents radius;Bounded-but-unknown uncertainty parameter vector x can be indicated are as follows:
Wherein, xc=(Ec, ac, bc), xr=(Er, ar, br), e ∈ Ξ3, Ξ3All elements are defined as in [- 1,1] 3 dimensional vector set, symbol "×" is defined as two each corresponding elements of vector, and product is still 3 dimensional vectors.
(3) finite element analysis model is formed, unit uniform surface pressure loading is loaded in MSC.Patran, wherein load Frequency range is identical as the frequency range of the resulting acoustic loads of the first step, extracts after carrying out frequency response analysis to model The frequency response function of each node of structure, herein referred to as stress transfer function.
(4) quadratic sum evolution (SRSS) method is applied, the stress transfer that (3) step obtains is read in random vibration module Function, and apply the resulting pectrum noise load of the first step and obtain stress power spectrum density (PSD) curve of node, wherein at random Vibration analysis output file further includes the zero crossing number of the auto-correlation function of frequency response, positive slope direction per unit time And the RMS value of stress response.It is the theoretical procedure for calculating stress response mean-square value and power spectral density below.
Have for the multiple degrees of freedom problem by single-point-excitation:
Wherein M, C and K respectively represent the mass matrix damping matrix and stiffness matrix of system, and a (t) is that the displacement of system is rung Function is answered, g (t) represents zero-mean stationary random process noise excitation, auto-correlation function Rgg(t), power spectral density function For Sgg(f), q is load amplitude coefficient vector.Assuming that damping matrix is proportional damping, system is obtained using the formation addition method and is rung It answers are as follows:
WhereinCoefficient is participated in for formation,For the jth rank formation of system, τ is tiny time interval, hj(τ) is System transter obtained in third step.
There is the autocorrelation matrix of system response function according to the definition of auto-correlation function are as follows:
R in formulaaa(τ) and Rgg(τ) respectively indicates the auto-correlation function of response and excitation, and E expression takes stochastic variable Value.Above formula shows that the autocorrelation matrix of response can be expressed as the double integral of the autocorrelation matrix of excitation.By Wiener relationship Formula solves the autopower spectral density matrix that Fourier transform pairs is constituted with it:
Exp (- i2 π f τ) in the formula is rewritten into exp (- i2 π f τ1)·exp(-i2πfτ2)·exp(-i2πf(τ+τ1- τ2)), then the company that the triple integral can be rewritten into following three integration types multiplies:
It is respectively constituted in Fu here with impulse response function and frequency response function, auto-correlation function and auto-power spectrum function The conclusion of leaf transformation pair.Then the autopower spectral density matrix of available response are as follows:
For the many-degrees of freedom system response under general excitation, autopower spectral density matrix can be by load from function Rate spectral density matrix Sqq(f) it is obtained with transfer function matrix H (f) by following formula:
Saa(f)=H*(f)Sqq(f)HT(f)
Wherein, H*(f) function that negative value obtains, H are taken for frequency in frequency response functionTIt (f) is the transposition square of frequency response function Battle array.The stress power spectral density function of system is obtained after the displacement of system, stress response can according to said method be found out in summary (PSD) curve.
(5) in conjunction with the Dirlik model of exemplary wideband random process and interval propagation analysis method, with obtained in the previous step Stress PSD curve is input, is obtained using the vertex scheme in non-probability interval procedural theory each after uncertain Variable Transmission Stress rain stream amplitude probability density function (PDF) variation range of key event.Dirlik model is expressed as follows:
Wherein, p (S) indicates stress probability density function, m0~m4For spectrum parameter byIt acquires, S table Show stress level level, above formula illustrates the method that rain prevalence journey PDF is extracted directly from stress PSD.
Interval propagation analysis method uses second order Taylor series expansion method.Its bound for responding section can indicate Are as follows:
Wherein,WithΨi Indicate that i Uncertainty takes bound respectivelyWithx iResponse results bound, xcIt indicates The central value of uncertain variables, Ψi(xc) indicate that uncertain variables take intermediate value xcWhen structure is interested measures response,Indicate Ψi(xc) first derivative expansion value at i-th of uncertain parameter midpoint, Indicate the second order expension at uncertain variables interval midpoint, Δ xiWith Δ xjRespectively indicate i-th and j-th uncertain variables Section radius.
(6) for continuously distributed stress state, time T inherent strain range (Si,Si+ΔSi) in stress-number of cycles N can be expressed as (frequency is equal to sum multiplied by probability)i=vTp (Si)ΔSi.V in formula indicates the stress in the unit time Cycle-index is determined, i.e. v=E [P], p (S by peak dot number E [P] per secondi) expression stress level level be SiWhen amplitude probability Density function values, Δ SiFor minimal stress grade variation range;
(7) the S-N curve of corresponding metal material is selected in MSC.Fatigue, expression formula is N (Si)=K/Sm, application The linear progressive damage theory D=∑ D of Mineri=∑ ni/Ni, the destruction of component fatigue of voice is obtained as overall impairment degree D=1 Fatigue life time are as follows:
Wherein, K and m is material constant, and N is metal material cycle-index, and D is injury tolerance.It is illustrated in figure 2 in MSC system The flow chart analyzed in column finite element software.Finally be calculated component occur fatigue rupture when time lifetime cloud charts with Fatigue life logarithmic time range containing uncertain metal structure.
Embodiment:
The characteristics of in order to more fully understand the invention and its to the actual applicability of engineering, the present invention is established such as Fig. 3 institute The aircraft cavity structure shown is simplified and applies the finite element model after boundary condition.The uncertain information of the model is E =[67.45,74.55] GPa, calculates ssystem transfer function after unit face pressure varying with frequency is first loaded to model, then Apply random noise load, table 2 gives applies the noise power spectral density load (unit after conversion on model in embodiment Pa2/ Hz), obtain the preceding ten ranks intrinsic frequency of the structure, stress power spectral density function such as Fig. 4 institute of obtained node 373 Show, introducing material is 7075 aluminium alloys, and S-N curve is as shown in figure 5, finally be calculated service life cloud charts such as Fig. 6, application Taylor series expansion interval propagation analysis method obtains logarithmic time life span such as Fig. 7.
Table 2
Table 3
In conclusion the invention proposes a kind of evaluation methods containing uncertain metal structure sound and vibration fatigue life.It is first First, according to construction geometry, material the specific features of situations such as, analyze the type of attachment of component, and classifying rationally grid applies boundary Condition forms finite element analysis model;Secondly, unascertained information is introduced in Frequency Response Analysis and random vibration analysis and frequency domain With the Dirlik model of the amplitude information of spectrum parameter description scheme stress response, it is general that rain prevalence Cheng Yingli is extracted from stress PSD Rate density function PDF;Finally, obtaining the vibration under random noise load with the second Taylor series analysis method of interval propagation theory Dynamic fatigue life range.
Part of that present invention that are not described in detail belong to the well-known technology of those skilled in the art.

Claims (4)

1. a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life, it is characterised in that realize that steps are as follows:
Step 1: being used according to flight mission profile time data and state acoustic load Measurement bandwidth sound pressure levelIt is converted into frequency spectrum load, wherein L=Lb- 10lg (Δ f), P0=2 × 10-5Pa is reference sound pressure, LbFor bandwidth sound pressure level, Δ f is frequency bandwidth, and G (f) is the noise power spectral density value after conversion;
Step 2: introducing section vector x ∈ xI=[E, a, b] rationally quantifies poor information, a small number of uncertain ginsengs according to condition flowering structure Number, wherein E is metal material elasticity modulus, and a and b respectively indicate the geometric parameter of structure, and the uncertainty containing structural parameters can To indicate are as follows: The value upper bound of parameter is represented,x=[E,a,b]= [Ec-Er,ac-ar,bc-br],xThe value lower bound of parameter is represented, wherein subscript c represents central value, and subscript r represents radius;
Step 3: establishing the geometrical model of interested structure, the type of attachment of component is analyzed, classifying rationally grid applies perimeter strip Part forms finite element analysis model, unit uniform surface pressure loading is loaded in finite element analysis software, wherein the frequency of load Variation range is identical as the frequency range of the resulting acoustic loads of the first step, extracts structure after carrying out frequency response analysis to model The stress transfer function of each node;
Step 4: reading the stress that third step obtains in MSC.Patran random vibration module using quadratic sum evolution method Transmission function, and apply the resulting pectrum noise load of the first step and obtain the stress power spectrum density curve of node, wherein at random Vibration analysis output file further includes the zero crossing number of the auto-correlation function of frequency response, positive slope direction per unit time And the mean-square value of stress response;
Step 5: it is to change at random, that is, irregular non-decline that the typical feature of random noise, which is pressure time course amplitude, Subtract the form that cannot be expressed with analytical function, the variation range of this kind of noise frequency is wide, and spectrum is all to connect until very high-frequency Continuous, in conjunction with the Dirlik model and interval propagation analysis method for simulating such exemplary wideband random process, obtained with previous step Stress PSD curve be input, be introduced into Taylor expansion analytic approach in non-probability interval procedural theory obtain uncertain variables expansion The stress rain stream amplitude probability density function variation range of each key event afterwards;
Step 6: for continuously distributed stress state, by time T inherent strain range (Si,Si+ΔSi) in Cyclic Stress time Number is expressed as ni=vTp (Si)ΔSi, the v in formula indicates the stress-number of cycles in the unit time, by peak dot number E [P] per second It determines, i.e. v=E [P], p (Si) expression stress level level be SiWhen amplitude probability density functional value, Δ SiFor minimal stress grade Variation range;
Step 7: selecting the S-N curve of corresponding metal material in MSC.Fatigue, the feature expression of curve is N (Si) =K/Sm, using the linear progressive damage theory D=∑ D of Mineri=∑ ni/Ni, component hair is obtained as overall impairment degree D=1 Fatigue life time that acoustic fatigue is destroyed are as follows:
Wherein, K and m is material constant, and N is metal material cycle-index, and D is injury tolerance, and it is broken that component fatigue is finally calculated The time lifetime cloud charts and key event minimum life time range of bad when.
2. a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life according to claim 1, feature Be: bounded-but-unknown uncertainty parameter vector x can be indicated in the second step are as follows:
Wherein, xc=(Ec,ac,bc), xr=(Er,ar,br), e ∈ Ξ3, Ξ3Being defined as all elements includes 3 dimensions in [- 1,1] Vector set, symbol "×" are defined as two each corresponding elements of vector, and product is still 3 dimensional vectors.
3. a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life according to claim 1, feature Be: the Dirlik model applied in the 5th step is suitable for the simulation of exemplary wideband random process, for narrowband or band There is the random process of spike behavior its result accuracy for reference.
4. a kind of evaluation method containing uncertain metal structure sound and vibration fatigue life according to claim 1, feature Be: non-probability interval propagates analysis method and uses second order Taylor series expansion method in the 5th step, responds section Bound may be expressed as:
Wherein,WithΨi Indicate that i Uncertainty takes bound respectivelyWithx iResponse results bound, Ψi(xc) table Show that uncertain variables take intermediate value xcWhen structure is interested measures response,Indicate Ψi(xc) uncertain at i-th The first derivative expansion value at parameter midpoint,Indicate the second order exhibition at uncertain variables interval midpoint It opens, Δ xiWith Δ xjRespectively indicate the section radius of i-th and j-th uncertain variables.
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《飞机空腔结构金属壁板声振疲劳研究》;苏欢 邱志平;《北京力学会第二十二届学术年会》;20160109;Ⅱ-110、Ⅱ-111

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