CN105759870A - Bearing heat radiation remote monitoring system - Google Patents
Bearing heat radiation remote monitoring system Download PDFInfo
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- CN105759870A CN105759870A CN201410776326.3A CN201410776326A CN105759870A CN 105759870 A CN105759870 A CN 105759870A CN 201410776326 A CN201410776326 A CN 201410776326A CN 105759870 A CN105759870 A CN 105759870A
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- water
- cooling
- temperature sensor
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- cooling water
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- Cooling Or The Like Of Electrical Apparatus (AREA)
- Mounting Of Bearings Or Others (AREA)
Abstract
The present invention discloses a bearing heat radiation remote monitoring system which comprises a water-cooled bearing seat, a cooling water circulation system, and a heat radiation control system. The water-cooled bearing seat comprises a bearing seat body, a water-cooled cavity, a first semiconductor refrigeration chip, and a bearing seat temperature sensor. The cooling water circulation system comprises a cooling water tank, a first water pump, a first water pressure sensor, a first water temperature sensor, a cooling water circulation inlet pipe, a second water pump, a second water pressure sensor, and a second water temperature sensor. The heat radiation control system comprises a user mobile phone, a monitoring computer, an ARM microcontroller module, an SD card data storage circuit module, a GPRS module, an Ethernet communication module, a third water temperature sensor, a signal conditioning circuit module, a key operation circuit module, a second semiconductor refrigeration chip, a liquid crystal display, a first water pump driver, a second water pump driver, a first switch circuit, and a second switch circuit. The bearing heat radiation remote monitoring system has no cooling dead angle, the cooling is uniform, and the life of a bearing can be prolonged.
Description
Technical field
The invention belongs to bearing technical field of heat dissipation, be specifically related to a kind of bearing heat radiation long distance control system.
Background technology
Bearing is the important support element rotating main shaft, and bearing block, for fixing and spring bearing, undertakes the power on axle and moment of torsion.Due to heating when the rolling element of bearing rotates, these heats to pass through bearing block and spread out of in time, therefore bearing block needs again to play the effect to bearing heat radiation, particularly on the environment of some high temperature or the main shaft of high speed rotating, bearing heating ratio is more serious, the temperature of bearing is in a scope allowed, and extends the life-span of bearing, guarantees bearing normal operation to need good heat radiation to ensure.If not in time bearing being cooled down, the abrasion of bearing can be aggravated, lost efficacy owing to the expansion of bearing will result in stuck time serious.Traditional bearing type of cooling has mode, natural cooling and the air cooling way cooling effects such as natural cooling, air-cooled, water-cooled and oil cooling poor, is usually used in the environment that caloric value is little；Although oil cooling mode good cooling results, but owing to structure is complicated, maintenance cost is high, some high-end products are applied, water-cooling pattern is simple in construction then, good cooling results, is widely applied.But mostly water-cooling pattern of the prior art is in the structure of bearing directly arranges a water-cooled cavity, cooling water only carries out after once circulation namely from discharge outlet out, there is inhomogeneous cooling is even, cooling effect is poor defect and deficiency in waterway body.And, in prior art, it is impossible to realize the long-range monitoring of bearing heat radiation.
Summary of the invention
The technical problem to be solved is in that for above-mentioned deficiency of the prior art, it is provided that a kind of bearing heat radiation long distance control system, its simple in construction, reasonable in design, using simple operation, be absent from cooling dead angle, cooling is uniformly, it is capable of the long-range monitoring of bearing heat radiation, can extending the life-span of bearing, job stability and reliability are high, it is not necessary to often maintenance and repair, practical, it is simple to promote the use of.
nullFor solving above-mentioned technical problem，The technical solution used in the present invention is: a kind of bearing heat radiation long distance control system，It is characterized in that: include the water-cooling bearing block for installing bearing、For to the cooling water recirculation system of described water-cooling bearing block cooling water supply and the cooling control system for described bearing radiation processes is monitored，Described water-cooling bearing block includes bearing block body and is arranged on the water-cooled cavity of described bearing block body interior，The shape of described water-cooled cavity is arc type，One end of described water-cooled cavity is the water-cooled cavity water inlet being positioned at described bearing block body upper part，The other end of described water-cooled cavity is the water-cooled cavity outlet being positioned at described bearing block body lower part，Described water-cooled inside cavity is evenly arranged with multiple mounting groove，The first semiconductor chilling plate for the recirculated water of described water-cooled inside cavity is freezed it is mounted in each described mounting groove，The top of each described mounting groove is provided with the groove top cover for hiding described first semiconductor chilling plate，The internally installed bearing block temperature sensor having for the temperature of described bearing block body interior being carried out detection in real time of the top cover of described bearing block body；nullDescribed cooling water recirculation system includes the cooling water tank being arranged on described bearing block body side，The top of described cooling water tank is provided with water outlet of water tank，Described water outlet of water tank is connected to the cooling water circulation outlet pipe stretching into described cooling water tank inner bottom part，Described cooling water circulation outlet pipe is connected with described water-cooled cavity water inlet，It is transported to the first water pump in described waterway body after described cooling water circulation outlet pipe is connected to the pressurization of the water for will be stored in described cooling water tank、For the first hydraulic pressure sensor that the hydraulic pressure in described cooling water circulation outlet pipe is detected and the first cooling-water temperature sensor for the water temperature in described cooling water circulation outlet pipe is detected，The bottom of described cooling water tank is provided with water tank inlet，Described water tank inlet is connected to the cooling water circulation water inlet pipe stretched within described cooling water tank，Described cooling water circulation water inlet pipe is connected with described water-cooled cavity outlet，Described cooling water circulation water inlet pipe is connected to the second water pump for being transmitted back to described cooling water tank after being pressurizeed by the water in described waterway body、For the second hydraulic pressure sensor that the hydraulic pressure in described cooling water circulation water inlet pipe is detected and the second cooling-water temperature sensor for the water temperature in described cooling water circulation water inlet pipe is detected；nullDescribed cooling control system includes user mobile phone、Monitoring calculation machine、ARM microcontroller module and be the power module of each electricity consumption module for power supply in described cooling control system，And the crystal oscillating circuit module connected with described ARM microcontroller module、Reset circuit module、SD card data storage circuitry module、For by GPRS network and user mobile phone wireless connections the GPRS module communicated with for by Internet network and monitoring calculation machine wireless connections the ethernet communication module that communicates，Described bearing block temperature sensor、First cooling-water temperature sensor and the second cooling-water temperature sensor all connect with the input of described ARM microcontroller module，The input of described ARM microcontroller module is further connected with the 3rd cooling-water temperature sensor for the water temperature in described cooling water tank carries out detection in real time，For signal is amplified、The signal conditioning circuit module of filtering and A/D conversion process，And the button operation circuit module for parameter setting，Described cooling-water temperature sensor is arranged on inside described cooling water tank，Described first hydraulic pressure sensor and the second hydraulic pressure sensor all connect with the input of described signal conditioning circuit module，It is provided with refrigerating chamber in described cooling water tank，Multiple second semiconductor chilling plate it is provided with in described refrigerating chamber，The outfan of described ARM microcontroller module is connected to the LCDs for video data、For driving the first water pump driver of described first water pump、For driving the second water pump driver of described second water pump、For the first on-off circuit that the power on/off of described first semiconductor chilling plate is controlled and the second switch circuit for the power on/off of described second semiconductor chilling plate is controlled，Described first on-off circuit is connected in the current supply circuit of described first semiconductor chilling plate，Described second switch circuit is connected in the current supply circuit of described second semiconductor chilling plate.
Above-mentioned a kind of bearing heat radiation long distance control system, it is characterised in that: described ARM microcontroller module is ARM microcontroller chip LPC2132.
Above-mentioned a kind of bearing heat radiation long distance control system, it is characterised in that: described bearing block temperature sensor, the first cooling-water temperature sensor, the second cooling-water temperature sensor and the 3rd cooling-water temperature sensor are digital temperature sensor DS18B20.
Above-mentioned a kind of bearing heat radiation long distance control system, it is characterised in that: described button operation circuit module by arranging key, plus key, subtract key, acknowledgement key and five buttons of cancel key form.
Above-mentioned a kind of bearing heat radiation long distance control system, it is characterised in that: described LCDs is 12864 LCDs.
The present invention compared with prior art has the advantage that
1, present invention employs design integrated, modular, simple in construction, reasonable in design, it is achieved convenience and cost are low.
2, the installation of the present invention is laid conveniently, uses simple operation.
3, when the present invention uses, water velocity is fast, is absent from cooling dead angle, and cooling is uniformly, it is ensured that the cooling of bearing in the case of a high temperature, it is possible to extend the life-span of bearing, it is ensured that bearing normal operation.
4, the present invention is capable of the long-range monitoring of bearing heat radiation, it is possible to regulate exothermic temperature according to the actual requirements, flexible and convenient to use.
5, the job stability of the present invention and reliability are high, it is not necessary to often maintenance and repair, have saved the man power and material that maintenance and repair expends.
6, the present invention's is practical, and result of use is good, it is simple to promote the use of.
In sum, present configuration is simple, reasonable in design, uses simple operation, being absent from cooling dead angle, cooling is uniformly, it is possible to realize the long-range monitoring of bearing heat radiation, it is possible to extend the life-span of bearing, job stability and reliability are high, it is not necessary to often maintenance and repair, practical, it is simple to promote the use of.
Below by drawings and Examples, technical scheme is described in further detail.
Accompanying drawing explanation
Fig. 1 is the annexation schematic diagram of water-cooling bearing block of the present invention and cooling water recirculation system.
Fig. 2 is the schematic block circuit diagram of cooling control system of the present invention.
Description of reference numerals:
1 bearing block body；2 water-cooled cavity water inlets；3 water-cooled cavity outlets；
4 cooling water tanks；5 water outlet of water tank；6 cooling water circulation outlet pipes；
7 first water pumps；8 first hydraulic pressure sensors；9 water tank inlets；
10 cooling water circulation water inlet pipes；11 second water pumps；12 second hydraulic pressure sensors；
13 first cooling-water temperature sensors；14 ARM microcontroller modules；15 power modules；
16 crystal oscillating circuit modules；17 reset circuit modules；18 SD card data storage circuitry modules；
19 signal conditioning circuit modules；20 button operation circuit modules；
21 cooling-water temperature sensors；22 second semiconductor chilling plates；23 LCDs；
24 second switch circuit；25 first semiconductor chilling plates；26 bearing block temperature sensors；
27 second cooling-water temperature sensors；28 user mobile phones；29 monitoring calculation machines；
30 GPRS network；31 GPRS module；32 Internet network；
33 ethernet communication modules.
Detailed description of the invention
nullAs depicted in figs. 1 and 2，The present invention includes the water-cooling bearing block for installing bearing、For to the cooling water recirculation system of described water-cooling bearing block cooling water supply and the cooling control system for described bearing radiation processes is monitored，Described water-cooling bearing block includes bearing block body 1 and is arranged on the water-cooled cavity within described bearing block body 1，The shape of described water-cooled cavity is arc type，One end of described water-cooled cavity is the water-cooled cavity water inlet 2 being positioned at described bearing block body 1 top，The other end of described water-cooled cavity is the water-cooled cavity outlet 3 being positioned at described bearing block body 1 bottom，Described water-cooled inside cavity is evenly arranged with multiple mounting groove，The first semiconductor chilling plate 25 for the recirculated water of described water-cooled inside cavity is freezed it is mounted in each described mounting groove，The top of each described mounting groove is provided with the groove top cover for hiding described first semiconductor chilling plate 25，The internally installed bearing block temperature sensor 26 having for the temperature of described bearing block body interior being carried out detection in real time of the top cover of described bearing block body；nullDescribed cooling water recirculation system includes the cooling water tank 4 being arranged on described bearing block body 1 side，The top of described cooling water tank 4 is provided with water outlet of water tank 5，Described water outlet of water tank 5 is connected to the cooling water circulation outlet pipe 6 stretching into described cooling water tank 4 inner bottom part，Described cooling water circulation outlet pipe 6 is connected with described water-cooled cavity water inlet 2，The first water pump 7 being transported in described waterway body after being connected to the pressurization of the water for will be stored in described cooling water tank 4 on described cooling water circulation outlet pipe 6、For the first hydraulic pressure sensor 8 that the hydraulic pressure in described cooling water circulation outlet pipe 6 is detected and the first cooling-water temperature sensor 13 for the water temperature in described cooling water circulation outlet pipe 6 is detected，The bottom of described cooling water tank 4 is provided with water tank inlet 9，Described water tank inlet 9 is connected to the cooling water circulation water inlet pipe 10 stretched within described cooling water tank 4，Described cooling water circulation water inlet pipe 10 is connected with described water-cooled cavity outlet 3，Described cooling water circulation water inlet pipe 10 is connected to the second water pump 11 for being transmitted back to described cooling water tank 4 after being pressurizeed by the water in described waterway body、For the second hydraulic pressure sensor 12 that the hydraulic pressure in described cooling water circulation water inlet pipe 10 is detected and the second cooling-water temperature sensor 27 for the water temperature in described cooling water circulation water inlet pipe 10 is detected；nullDescribed cooling control system includes user mobile phone 28、Monitoring calculation machine 29、ARM microcontroller module 14 and be the power module 15 of each electricity consumption module for power supply in described cooling control system，And the crystal oscillating circuit module 16 connected with described ARM microcontroller module 14、Reset circuit module 17、SD card data storage circuitry module 18、For by GPRS network 30 and user mobile phone 28 wireless connections the GPRS module 31 communicated with for by Internet network 32 and monitoring calculation machine 29 wireless connections the ethernet communication module 33 that communicates，Described bearing block temperature sensor 26、First cooling-water temperature sensor 13 and the second cooling-water temperature sensor 27 all connect with the input of described ARM microcontroller module 14，The input of described ARM microcontroller module 14 is further connected with the 3rd cooling-water temperature sensor 21 for the water temperature in described cooling water tank 4 carries out detection in real time，For signal is amplified、The signal conditioning circuit module 19 of filtering and A/D conversion process，And the button operation circuit module 20 for parameter setting，It is internal that described cooling-water temperature sensor 21 is arranged on described cooling water tank 4，Described first hydraulic pressure sensor 8 and the second hydraulic pressure sensor 12 all connect with the input of described signal conditioning circuit module 19，It is provided with refrigerating chamber in described cooling water tank 4，Multiple second semiconductor chilling plate 22 it is provided with in described refrigerating chamber，The outfan of described ARM microcontroller module 14 is connected to the LCDs 23 for video data、For driving the first water pump 7 driver of described first water pump 7、For driving the second water pump 11 driver of described second water pump 11、For the first on-off circuit 34 that the power on/off of described first semiconductor chilling plate 25 is controlled and the second switch circuit 24 for the power on/off of described second semiconductor chilling plate 22 is controlled，Described first on-off circuit 34 is connected in the current supply circuit of described first semiconductor chilling plate 25，Described second switch circuit 24 is connected in the current supply circuit of described second semiconductor chilling plate 22.
In the present embodiment, described ARM microcontroller module 14 is ARM microcontroller chip LPC2132.
In the present embodiment, described bearing block temperature sensor the 26, first cooling-water temperature sensor the 13, second cooling-water temperature sensor 27 and the 3rd cooling-water temperature sensor 21 are digital temperature sensor DS18B20.
In the present embodiment, described button operation circuit module 20 by arranging key, plus key, subtract key, acknowledgement key and five buttons of cancel key form.
In the present embodiment, described LCDs 23 is 12864 LCDs.
The above; it it is only presently preferred embodiments of the present invention; not the present invention is imposed any restrictions, every any simple modification, change and equivalent structure change above example made according to the technology of the present invention essence, all still fall within the protection domain of technical solution of the present invention.
Claims (5)
- null1. a bearing heat radiation long distance control system，It is characterized in that: include the water-cooling bearing block for installing bearing、For to the cooling water recirculation system of described water-cooling bearing block cooling water supply and the cooling control system for described bearing radiation processes is monitored，Described water-cooling bearing block includes bearing block body (1) and is arranged on the water-cooled cavity that described bearing block body (1) is internal，The shape of described water-cooled cavity is arc type，One end of described water-cooled cavity is water-cooled cavity water inlet (2) being positioned at described bearing block body (1) top，The other end of described water-cooled cavity is water-cooled cavity outlet (3) being positioned at described bearing block body (1) bottom，Described water-cooled inside cavity is evenly arranged with multiple mounting groove，The first semiconductor chilling plate (25) for the recirculated water of described water-cooled inside cavity is freezed it is mounted in each described mounting groove，The top of each described mounting groove is provided with the groove top cover for hiding described first semiconductor chilling plate (25)，The internally installed bearing block temperature sensor (26) having for the temperature of described bearing block body interior being carried out detection in real time of the top cover of described bearing block body；nullDescribed cooling water recirculation system includes the cooling water tank (4) being arranged on described bearing block body (1) side，The top of described cooling water tank (4) is provided with water outlet of water tank (5)，Described water outlet of water tank (5) is connected to the cooling water circulation outlet pipe (6) stretching into described cooling water tank (4) inner bottom part，Described cooling water circulation outlet pipe (6) is connected with described water-cooled cavity water inlet (2)，The first water pump (7) being transported in described waterway body after being connected to the pressurization of the water for will be stored in described cooling water tank (4) on described cooling water circulation outlet pipe (6)、For the first hydraulic pressure sensor (8) that the hydraulic pressure in described cooling water circulation outlet pipe (6) is detected and the first cooling-water temperature sensor (13) for the water temperature in described cooling water circulation outlet pipe (6) is detected，The bottom of described cooling water tank (4) is provided with water tank inlet (9)，Described water tank inlet (9) is connected to and stretches into the cooling water circulation water inlet pipe (10) that described cooling water tank (4) is internal，Described cooling water circulation water inlet pipe (10) is connected with described water-cooled cavity outlet (3)，Described cooling water circulation water inlet pipe (10) is connected to the second water pump (11) for being transmitted back to described cooling water tank (4) after being pressurizeed by the water in described waterway body、For the second hydraulic pressure sensor (12) that the hydraulic pressure in described cooling water circulation water inlet pipe (10) is detected and the second cooling-water temperature sensor (27) for the water temperature in described cooling water circulation water inlet pipe (10) is detected；nullDescribed cooling control system includes user mobile phone (28)、Monitoring calculation machine (29)、ARM microcontroller module (14) and be the power module (15) of each electricity consumption module for power supply in described cooling control system，And the crystal oscillating circuit module (16) connected with described ARM microcontroller module (14)、Reset circuit module (17)、SD card data storage circuitry module (18)、For by GPRS network (30) and user mobile phone (28) wireless connections the GPRS module (31) communicated with for by Internet network (32) and (29) wireless connections of monitoring calculation machine the ethernet communication module (33) that communicates，Described bearing block temperature sensor (26)、First cooling-water temperature sensor (13) and the second cooling-water temperature sensor (27) all connect with the input of described ARM microcontroller module (14)，The input of described ARM microcontroller module (14) is further connected with the 3rd cooling-water temperature sensor (21) for the water temperature in described cooling water tank (4) carries out detection in real time，For signal is amplified、The signal conditioning circuit module (19) of filtering and A/D conversion process，And the button operation circuit module (20) for parameter setting，It is internal that described cooling-water temperature sensor (21) is arranged on described cooling water tank (4)，Described first hydraulic pressure sensor (8) and the second hydraulic pressure sensor (12) all connect with the input of described signal conditioning circuit module (19)，Described cooling water tank is provided with refrigerating chamber in (4)，Multiple second semiconductor chilling plate (22) it is provided with in described refrigerating chamber，The outfan of described ARM microcontroller module (14) is connected to the LCDs (23) for video data、For driving the first water pump (7) driver of described first water pump (7)、For driving the second water pump (11) driver of described second water pump (11)、For the first on-off circuit (34) that the power on/off of described first semiconductor chilling plate (25) is controlled and the second switch circuit (24) for the power on/off of described second semiconductor chilling plate (22) is controlled，Described first on-off circuit (34) is connected in the current supply circuit of described first semiconductor chilling plate (25)，Described second switch circuit (24) is connected in the current supply circuit of described second semiconductor chilling plate (22).
- 2. a kind of bearing heat radiation long distance control system described in claim 1, it is characterised in that: described ARM microcontroller module (14) is ARM microcontroller chip LPC2132.
- 3. a kind of bearing heat radiation long distance control system described in claim 1, it is characterised in that: described bearing block temperature sensor (26), the first cooling-water temperature sensor (13), the second cooling-water temperature sensor (27) and the 3rd cooling-water temperature sensor (21) are digital temperature sensor DS18B20.
- 4. a kind of bearing heat radiation long distance control system described in claim 1, it is characterised in that: described button operation circuit module (20) by arranging key, plus key, subtract key, acknowledgement key and five buttons of cancel key form.
- 5. a kind of bearing heat radiation long distance control system described in claim 1, it is characterised in that: described LCDs (23) is 12864 LCDs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410776326.3A CN105759870A (en) | 2014-12-15 | 2014-12-15 | Bearing heat radiation remote monitoring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410776326.3A CN105759870A (en) | 2014-12-15 | 2014-12-15 | Bearing heat radiation remote monitoring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105759870A true CN105759870A (en) | 2016-07-13 |
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ID=56336630
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410776326.3A Pending CN105759870A (en) | 2014-12-15 | 2014-12-15 | Bearing heat radiation remote monitoring system |
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| CN (1) | CN105759870A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227311A (en) * | 2016-07-28 | 2016-12-14 | 芜湖市振华戎科智能科技有限公司 | There is the intelligent server cooling system of communication function |
| CN106502205A (en) * | 2017-01-10 | 2017-03-15 | 厦门大学嘉庚学院 | A kind of engraving machine water-cooled main shaft temperature control system and control method |
| CN106996424A (en) * | 2017-05-21 | 2017-08-01 | 响水星火传动件有限公司 | A kind of bearing block with self-refrigeration cooling function |
| CN109031084A (en) * | 2018-08-23 | 2018-12-18 | 东莞市捷新检测设备有限公司 | A kind of high power water cooling burning measurement equipment |
-
2014
- 2014-12-15 CN CN201410776326.3A patent/CN105759870A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106227311A (en) * | 2016-07-28 | 2016-12-14 | 芜湖市振华戎科智能科技有限公司 | There is the intelligent server cooling system of communication function |
| CN106502205A (en) * | 2017-01-10 | 2017-03-15 | 厦门大学嘉庚学院 | A kind of engraving machine water-cooled main shaft temperature control system and control method |
| CN106996424A (en) * | 2017-05-21 | 2017-08-01 | 响水星火传动件有限公司 | A kind of bearing block with self-refrigeration cooling function |
| CN109031084A (en) * | 2018-08-23 | 2018-12-18 | 东莞市捷新检测设备有限公司 | A kind of high power water cooling burning measurement equipment |
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Application publication date: 20160713 |
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