CN105758217A - Filling quantifying device for machining superconduction radiator and operation method - Google Patents
Filling quantifying device for machining superconduction radiator and operation method Download PDFInfo
- Publication number
- CN105758217A CN105758217A CN201610275124.XA CN201610275124A CN105758217A CN 105758217 A CN105758217 A CN 105758217A CN 201610275124 A CN201610275124 A CN 201610275124A CN 105758217 A CN105758217 A CN 105758217A
- Authority
- CN
- China
- Prior art keywords
- radiator
- proportioning device
- fill
- pipeline
- control panel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000003754 machining Methods 0.000 title abstract 4
- 238000012546 transfer Methods 0.000 claims description 18
- 239000012530 fluid Substances 0.000 claims description 15
- 238000012545 processing Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 3
- 238000005213 imbibition Methods 0.000 claims description 3
- 238000011017 operating method Methods 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims description 3
- 238000012769 bulk production Methods 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 description 5
- 230000002528 anti-freeze Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/0226—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with an intermediate heat-transfer medium, e.g. thermosiphon radiators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F27/00—Control arrangements or safety devices specially adapted for heat-exchange or heat-transfer apparatus
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Abstract
The invention discloses a filling quantifying device for machining a superconduction radiator and an operation method.Traditionally, superconduction radiators are machined manually, the precision of each procedure is hard to control, the quality of products can not be guaranteed, and bulk production can not be conducted.The filling quantifying device for machining the superconduction radiator comprises a medium tank, wherein the medium tank (1) is installed on a support (4), the lower portion of the medium tank is connected to a quantifying device body through a pipeline (2) and a switch valve (5), the quantifying device body is connected with the radiator (11) through a pipeline, a medium pipeline check valve (7) and a connector (13), and a vacuum pump (10) is connected to the connector through a pipeline, an electromagnetic valve (8) and a pressure pipeline check valve (9).The device is applied to superconduction radiator machining.
Description
Technical field:
The present invention relates to superconducting radiator manufacture field, particularly relate to a kind of processing superconducting radiator fill proportioning device and operational approach.
Background technology:
Current north of china in winter heating, commonly used be heat-transfer working medium with water heating installation, the heat-transfer working medium of this radiator is to circulate under elevated pressure, have that heat transfer efficiency is low, power consumption is high and the defect such as Thermal Conduction Equipment rapid wear, and superconducting radiator is based on superconductive medium phase-change heat transfer principle, it is mainly by the fine vacuum main body of radiator, and special special antirust heating agent multiple tube and the hot antifreeze efficient heat transfer complex media (superconducting fluid) of speed etc. form;Replace traditional water with efficient heat-conducting medium superconducting fluid, utilize superconducting fluid brand-new operation principle of circulating heat transfer in the pipeline of vacuum sealing, be truly realized water-saving energy-conservation, antifreeze anti-corrosion, brand-new heating simple and direct, maintenance-free is installed;Traditional superconducting radiator produces and has been used up manual work, it is difficult to grasp the degree of accuracy of each production process, the product quality produced cannot ensure, the heat-transfer working medium of the interior pipe of submergence heating it is filled with in superconductive radiating case, and the vacuum in the kind of heat-transfer working medium, loading and vacuum superconductive radiator, heat transfer efficiency is had considerable influence, the problem that the appearance of a kind of fill proportioning device solves heat-transfer working medium (superconducting fluid) auto-filling.
Summary of the invention:
It is an object of the invention to provide a kind of processing superconducting radiator fill proportioning device and operational approach.
Above-mentioned purpose is realized by following technical scheme:
A kind of processing superconducting radiator fill proportioning device, its composition includes: medium tank, described medium tank is rack-mount, described medium tank bottom is connected to proportioning device by pipeline and switch valve, described proportioning device connects radiator by pipeline, medium pipeline non-return valve and joint, and vacuum pump is connected on joint also by pipeline, electromagnetic valve and pressure piping non-return valve.
Described processing superconducting radiator fill proportioning device, described proportioning device includes batcher, vacuum pump, electromagnetic valve and control panel, and described control panel circuit connects vacuum pump, batcher and electromagnetic valve.
Described processing superconducting radiator fill proportioning device, has residual liquid valve bottom described medium tank, described joint is hydraulic quick coupler, the pipeline that described hydraulic quick coupler connects has threeway and connects vacuum pump and batcher respectively.
The operational approach of described processing superconducting radiator fill proportioning device, the operating procedure of described fill proportioning device is: radiator is fixed by (1) on equipment, and is connected on fill proportioning device by hydraulic quick coupler by radiator;(2) opening the control panel of fill proportioning device, adjust control panel data input pin and set desired data, the consumption of the radiator rating to institute's fill and the superconducting fluid corresponding to institute's fill capacity is set;(3) run working procedure by the micro computer in control panel, first make solenoid valve conduction by the program after setting, make vacuum pump start working, carry out evacuation process to being connected, by vacuum pump, radiator and batcher, the internal duct space formed;(4) when the vacuum of pipeline interior volume reaches 0.65 ~ 0.75Pa, working procedure is run by the micro computer in control panel, the dosing pump in batcher is made to start working, according to radiator post number, by the capacity of 30 ~ 40g/ post, by heat-transfer working medium (superconducting fluid) dose in medium tank to capacity cylinder;(5) run working procedure by the micro computer in control panel, first make closed electromagnetic valve by the program after setting, make vacuum pump quit work;(6) running working procedure by the micro computer in control panel, make the valve opening of capacity cylinder, make heat-transfer working medium (superconducting fluid) be drawn in radiator, close the valve of heating agent multiple tube on radiator, imbibition process terminates;(7) as occur carry out vacuum operation by said process program time vacuum pressure do not increase phenomenon time, radiator should be taken off when namely having leak point inside radiator, to other detection radiator welding quality equipment on detect.
Beneficial effects of the present invention:
1. the fill proportioning device of the present invention, simple in construction, flexible and convenient operation, by negative-pressure liquid suction, the fill amount of heat-transfer working medium being ensured, filling accuracy is high.
The fill proportioning device of the present invention, adopts by negative-pressure liquid suction mode, by the application of vacuum to radiator inside heating agent multiple tube, makes superconducting fluid enter in heating agent multiple tube.
The fill proportioning device of the present invention, by the microcomputer control circuit in control panel, controls vacuum pump, electromagnetic valve and batcher work, it is possible to check crudy and the filling accuracy of superconducting radiator early stage, thus ensureing the quality of product, it is simple to produce in enormous quantities.
The fill proportioning device of the present invention, described dosing pump is according to radiator post number, by the capacity of 30 ~ 40g/ post, by heat-transfer working medium (superconducting fluid) dose in medium tank to capacity cylinder, and controls error between 0.1 ~ 0.2g/ post.The described radiator fixing pneumatic cylinder by air compressor machine offer power on dosing device completes.
Accompanying drawing illustrates:
Accompanying drawing 1 is the structural representation of the present invention.
In figure: 1 medium tank;2 pipelines;3 residual liquid valves;4 supports;5 switch valves;6 control panels;7 medium pipeline non-return valves;8 pressure piping non-return valves;9 electromagnetic valves;10 vacuum pumps;11 radiators;12 batchers;13 joints;
Detailed description of the invention:
Embodiment 1:
A kind of processing superconducting radiator fill proportioning device, its composition includes: medium tank, described medium tank 1 is arranged on support 4, described medium tank bottom is connected to proportioning device by pipeline 2 and switch valve 5, described proportioning device connects radiator 11 by pipeline, medium pipeline non-return valve 7 and joint 13, and vacuum pump 10 is connected on joint also by pipeline, electromagnetic valve 8 and pressure piping non-return valve 9.
Embodiment 2:
Processing superconducting radiator fill proportioning device according to embodiment 1, described proportioning device includes batcher 12, vacuum pump, electromagnetic valve and control panel 6, and described control panel circuit connects vacuum pump, batcher and electromagnetic valve.
Embodiment 3:
Processing superconducting radiator fill proportioning device according to embodiment 2, has residual liquid valve 3 bottom described medium tank, described joint is hydraulic quick coupler, the pipeline that described hydraulic quick coupler connects has threeway and connects vacuum pump and batcher respectively.
Embodiment 4:
A kind of operational approach of the processing superconducting radiator fill proportioning device utilized described in embodiment 1 or 2 or 3, the operating procedure of described fill proportioning device is: radiator is fixed by (1) on equipment, and is connected on fill proportioning device by hydraulic quick coupler by radiator;(2) opening the control panel of fill proportioning device, adjust control panel data input pin and set desired data, the consumption of the radiator rating to institute's fill and the superconducting fluid corresponding to institute's fill capacity is set;(3) run working procedure by the micro computer in control panel, first make solenoid valve conduction by the program after setting, make vacuum pump start working, carry out evacuation process to being connected, by vacuum pump, radiator and batcher, the internal duct space formed;(4) when the vacuum of pipeline interior volume reaches 0.65 ~ 0.75Pa, working procedure is run by the micro computer in control panel, the dosing pump in batcher is made to start working, according to radiator post number, by the capacity of 30 ~ 40g/ post, by heat-transfer working medium (superconducting fluid) dose in medium tank to capacity cylinder;(5) run working procedure by the micro computer in control panel, first make closed electromagnetic valve by the program after setting, make vacuum pump quit work;(6) running working procedure by the micro computer in control panel, make the valve opening of capacity cylinder, make heat-transfer working medium (superconducting fluid) be drawn in radiator, close the valve of heating agent multiple tube on radiator, imbibition process terminates;(7) as occur carry out vacuum operation by said process program time vacuum pressure do not increase phenomenon time, radiator should be taken off when namely having leak point inside radiator, to other detection radiator welding quality equipment on detect.
Claims (4)
1. a processing superconducting radiator fill proportioning device, its composition includes: medium tank, it is characterized in that: described medium tank is rack-mount, described medium tank bottom is connected to proportioning device by pipeline and switch valve, described proportioning device connects radiator by pipeline, medium pipeline non-return valve and joint, and vacuum pump is connected on joint also by pipeline, electromagnetic valve and pressure piping non-return valve.
2. processing superconducting radiator fill proportioning device according to claim 1, is characterized in that: described proportioning device includes batcher, vacuum pump, electromagnetic valve and control panel, and described control panel circuit connects vacuum pump, batcher and electromagnetic valve.
3. processing superconducting radiator fill proportioning device according to claim 2, it is characterized in that: there is bottom described medium tank residual liquid valve, described joint is hydraulic quick coupler, the pipeline that described hydraulic quick coupler connects has threeway and connects vacuum pump and batcher respectively.
4. the operational approach of the processing superconducting radiator fill proportioning device that a kind utilizes described in claim 1 or 2 or 3, it is characterized in that: the operating procedure of described fill proportioning device is: radiator is fixed by (1) on equipment, and is connected on fill proportioning device by hydraulic quick coupler by radiator;(2) opening the control panel of fill proportioning device, adjust control panel data input pin and set desired data, the consumption of the radiator rating to institute's fill and the superconducting fluid corresponding to institute's fill capacity is set;(3) run working procedure by the micro computer in control panel, first make solenoid valve conduction by the program after setting, make vacuum pump start working, carry out evacuation process to being connected, by vacuum pump, radiator and batcher, the internal duct space formed;(4) when the vacuum of pipeline interior volume reaches 0.65 ~ 0.75Pa, working procedure is run by the micro computer in control panel, the dosing pump in batcher is made to start working, according to radiator post number, by the capacity of 30 ~ 40g/ post, by heat-transfer working medium (superconducting fluid) dose in medium tank to capacity cylinder;(5) run working procedure by the micro computer in control panel, first make closed electromagnetic valve by the program after setting, make vacuum pump quit work;(6) running working procedure by the micro computer in control panel, make the valve opening of capacity cylinder, make heat-transfer working medium (superconducting fluid) be drawn in radiator, close the valve of heating agent multiple tube on radiator, imbibition process terminates;(7) as occur carry out vacuum operation by said process program time vacuum pressure do not increase phenomenon time, radiator should be taken off when namely having leak point inside radiator, to other detection radiator welding quality equipment on detect.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201610275124.XA CN105758217A (en) | 2016-04-28 | 2016-04-28 | Filling quantifying device for machining superconduction radiator and operation method |
Applications Claiming Priority (1)
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CN201610275124.XA CN105758217A (en) | 2016-04-28 | 2016-04-28 | Filling quantifying device for machining superconduction radiator and operation method |
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CN105758217A true CN105758217A (en) | 2016-07-13 |
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CN201610275124.XA Pending CN105758217A (en) | 2016-04-28 | 2016-04-28 | Filling quantifying device for machining superconduction radiator and operation method |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1911591A (en) * | 2005-08-12 | 2007-02-14 | 李建民 | Manufacturing equipment of hot pipe device and its application |
CN201634406U (en) * | 2009-12-23 | 2010-11-17 | 四川盛阳太阳能应用技术有限公司 | Device for leading working medium to be placed in split type heat pipe solar flat plate collector |
CN103968693A (en) * | 2014-05-21 | 2014-08-06 | 海康创业(北京)科技有限公司 | Active integrated heat pipe injection device and injection method using same |
CN205537202U (en) * | 2016-04-28 | 2016-08-31 | 哈尔滨浩瀚节能开发有限公司 | Processing filling proportioning device for superconductive heat radiator |
-
2016
- 2016-04-28 CN CN201610275124.XA patent/CN105758217A/en active Pending
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1911591A (en) * | 2005-08-12 | 2007-02-14 | 李建民 | Manufacturing equipment of hot pipe device and its application |
CN201634406U (en) * | 2009-12-23 | 2010-11-17 | 四川盛阳太阳能应用技术有限公司 | Device for leading working medium to be placed in split type heat pipe solar flat plate collector |
CN103968693A (en) * | 2014-05-21 | 2014-08-06 | 海康创业(北京)科技有限公司 | Active integrated heat pipe injection device and injection method using same |
CN205537202U (en) * | 2016-04-28 | 2016-08-31 | 哈尔滨浩瀚节能开发有限公司 | Processing filling proportioning device for superconductive heat radiator |
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Application publication date: 20160713 |