CN105757767B - A kind of manufacturing method of ceramic thermostatic radiator - Google Patents
A kind of manufacturing method of ceramic thermostatic radiator Download PDFInfo
- Publication number
- CN105757767B CN105757767B CN201610080825.8A CN201610080825A CN105757767B CN 105757767 B CN105757767 B CN 105757767B CN 201610080825 A CN201610080825 A CN 201610080825A CN 105757767 B CN105757767 B CN 105757767B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D13/00—Electric heating systems
- F24D13/02—Electric heating systems solely using resistance heating, e.g. underfloor heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D19/00—Details
- F24D19/10—Arrangement or mounting of control or safety devices
- F24D19/1096—Arrangement or mounting of control or safety devices for electric heating systems
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24D—DOMESTIC- OR SPACE-HEATING SYSTEMS, e.g. CENTRAL HEATING SYSTEMS; DOMESTIC HOT-WATER SUPPLY SYSTEMS; ELEMENTS OR COMPONENTS THEREFOR
- F24D2200/00—Heat sources or energy sources
- F24D2200/08—Electric heater
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Resistance Heating (AREA)
Abstract
The problem of the present invention relates to a kind of ceramic thermostatic Radiator and its preparation method, the traditional heating source energy consumption of effective solution is high, and environment heating needs are not achieved；Its solve technical solution be include multiple groups radiator, every group of radiator is formed by connecting through multiple vertical heating columns, and the wire-passing tube of tubulose is equipped in heating column, is equipped with tubulose PTC ceramics heat-generating pipe in wire-passing tube, the lower end of PTC ceramics pipe in each wire-passing tube is connected, and the side of radiator is equipped with plug；Structure of the invention is ingenious, is not limited by the heating time, can heat at any time, the free control of heating duration, saves mass energy, using ceramics as medium, using the form of terminal heating sheet, achievees the purpose that independent heating, behavior are saved.
Description
Technical field
The present invention relates to heat sink technology field, especially a kind of manufacturing method of ceramic thermostatic radiator.
Background technique
Traditional heating source generally burns coal, then passes through water supplying pipe, heats to the radiator in family.Family
In heating source generally using boiler, pipeline, wall-hung boiler as heat source, central heating is carried out to it by long pipeline.For China
Speech, northern heating system and southern heating are different, and northern heating system is generally centralization heating, and south does not collect
Middle heating is heated alone by individual air-conditioning.
For the heating in the north, there is following shortcoming：
1, whether the heating of wall radiator or ground heating type heating, heating duration will be unified pipe by government department
Reason, cannot configuration switch time according to their own needs；
2, when collective heats, will burn a large amount of coal, no matter all causing serious to climate warming or environmental pollution
Influence；
3, that is quarterly paid costly, waste of resource；
4, when caliduct damages, inconvenient maintenance needs to look for professional to bring many inconvenience to repair；
5, when more renewing house, the heating plant of originally house is inconvenient to take away, and then will shelve waste, needs to buy
New heating plant.
For southern heating, there is following shortcoming：
1, the mode of the typically no central heating in south, but with climate warming, it is more plus south seawater, cause the winter
Its cool, damp, in winter when, southern temperature and the north temperature it is similar and more clammy；
2, southern heating is generally by two ways：Air-conditioning and electric radiator, whether air-conditioning or electric radiator, power consumption
Amount is all very big, and the demand of environment heating is not achieved in air-conditioning and electric radiator.
It is therefore necessary to find a kind of mode to change heat source, a kind of new energy mode is found to solve the problems, such as this.
Summary of the invention
For above situation, for the defect for overcoming the prior art, the present invention provides a kind of manufacture of ceramic thermostatic radiator
The problem of method, the traditional heating source energy consumption of effective solution is high, is not achieved environment heating needs.
Its technical solution solved is, including multiple groups heat sink assembly, and every group of radiator connects through multiple vertical heating columns
It connects, the wire-passing tube of tubulose is equipped in heating column, be equipped with tubulose PTC ceramics heat-generating pipe in wire-passing tube, in each wire-passing tube
The lower end of PTC ceramics pipe is connected, and the side of radiator is equipped with plug；
The tubulose PTC ceramics heat-generating pipe is wrapped with the mold being adjacent to wire-passing tube, and mold includes upper semi-circle mold
With lower half circle mold, upper semi-circle mold is connected with lower mold half through connection sheet, is constituted between upper semi-circle mold and lower half circle mold
There are groove and upper semi-circle mold, connection sheet, the structures of lower half circle mold three one complete circle contour of composition, with connection sheet pair
The other end answered is equipped with opening；
The manufacturing method of ceramic thermostatic radiator, including following procedure：
1, the basic procedure of heat radiator aluminium profile：Blanking, deburring；
2, the basic procedure of radiator wire-passing tube：Blanking, Xiu Kou；
3, the basic procedure of radiator copper header tube：Hole flanging, deburring, welding wire, polishing are bored in blanking；
4, the mold of cylindrical PTC ceramics heat-generating pipe is produced, mold material is one of silver, copper, aluminium；
5, PTC ceramics fever tablet is installed in the groove among upper semi-circle mold and lower half circle mold from opening, it is recessed
Slot is fitted closely with PTC ceramics fever tablet；
6, stickup is filled to PTC ceramics fever tablet in opening with 704 silica gel, then forms cylindrical PTC ceramics
Heat-generating pipe；
7, after fixed in cylindrical mold to PTC ceramics heat-generating pipe, mold is packed into wire-passing tube by tube expansion technique
It is interior；
8, then the aluminum profile of radiator, wire-passing tube, copper header tube are assembled, welded, is suppressed, is surface-treated, is sprayed
It applies, examine, packaging, warehousing process process.
Structure of the invention is ingenious, is not limited by the heating time, can heat at any time, the free control of heating duration, saves
Mass energy, using the form of terminal heating sheet, achievees the purpose that independent heating, behavior are saved using ceramics as medium.
Detailed description of the invention
Fig. 1 is perspective view schematic diagram of the present invention.
Fig. 2 is front view schematic diagram of the present invention.
Fig. 3 is enlarged drawing at A in Fig. 1 of the present invention.
Fig. 4 is schematic diagram of internal structure of the present invention.
Fig. 5 is inventive die cross-sectional view schematic diagram.
Specific embodiment
Below in conjunction with attached drawing, specific embodiments of the present invention will be described in further detail.
It is provided by Fig. 1 to Fig. 5, the present invention includes multiple groups heat sink assembly 1, and every group of heat sink assembly 1 is through multiple vertical
Heating column 2 is formed by connecting, and the wire-passing tube 3 of tubulose is equipped in heating column 2, is equipped with tubulose PTC ceramics heat-generating pipe 4 in wire-passing tube 3, often
The lower end of PTC ceramics pipe 4 in a wire-passing tube 3 is connected, and the side of heat sink assembly 1 is equipped with plug 5；
The tubulose PTC ceramics heat-generating pipe 4 is wrapped with the mold 6 being adjacent to wire-passing tube 3, and mold 6 includes upper semi-circle
Mold 7 and lower half circle mold 8, upper semi-circle mold 7 and lower mold half 8 are connected through connection sheet 9, constitute upper semi-circle mold 7 and lower half
There are groove 10 and upper semi-circle mold 7, connection sheet 9,8 three of lower half circle mold, one complete circle contours of composition between circle mold 8
Structure, the other end corresponding with connection sheet 9 be equipped with opening 11；
The manufacturing method of ceramic thermostatic radiator, including following procedure：
1）, heat radiator aluminium profile basic procedure：Blanking, deburring；
2）, radiator wire-passing tube 3 basic procedure：Blanking, Xiu Kou；
3）, radiator copper header tube basic procedure：Hole flanging, deburring, welding wire, polishing are bored in blanking；
4）, produce the mold of cylindrical PTC ceramics heat-generating pipe 4, mold material is one of silver, copper, aluminium；
5）, the groove 10 that PTC ceramics fever tablet is installed to from opening among upper semi-circle mold 7 and lower half circle mold 8
Interior, groove 10 is fitted closely with PTC ceramics fever tablet；
6）, with 704 silica gel stickup is filled to PTC ceramics fever tablet in opening, then form cylindrical PTC ceramics
Heat-generating pipe 4；
7）, it is fixed in cylindrical mold to PTC ceramics heat-generating pipe 4 after, mold was packed into line by tube expansion technique
In pipe；
8）And then the aluminum profile, wire-passing tube 3, copper header tube of radiator are assembled, welded, is suppressed, is surface-treated,
Spraying is examined, packaging, warehousing process process.
The upper semi-circle mold 7 and lower half circle mold 8 is solid construction.
The plug 5 is placed at the inferior horn of heat sink assembly 1.
1 material of heat sink assembly is aluminium, and the material of wire-passing tube 3 is copper.
The four corners of the heat sink assembly 1 are equipped with copper post 12.
The plug 5 connects temperature controller 14 through power supply line 13.
The present invention in use,
For existing composite copper aluminium radiator, general heat source is boiler, pipeline, wall-hung boiler, for central heating
Mode, whether radiator or floor heating typically provide heat source using coal is burnt, and burn coal and waste mass energy, Er Qiemei
Charcoal is non-renewable energy resources, it is even more important that burning coal will cause environmental pollution and cause greenhouse effects.
Traditional collective's heating type not can control the heating time, and the heating time will be unified point according to the regulation of government department
Match, cannot independently select, no matter and family whether someone, whole day heating, cause the waste of the serious energy and financial resources, tie up
Inconvenience is repaired, evaporating, emitting, dripping or leaking of liquid or gas phenomenon easily occurs, when replacing house, can not remove, be substantially disposable, cause resource
Waste.
The present invention can be in autonomous control, can also be certainly even if not reaching collective's heating date when weather turns cold
It is leading to drive capable heating into, when going out, it can close, economize on resources at any time, there is no water inside structure of the invention, so being not in
Evaporating, emitting, dripping or leaking of liquid or gas phenomenon, it is easy to maintenance simple, when replacing house, radiator can be taken away at any time together, reuse, energy consumption
Using ceramic PTC ceramic heating Manifold technology, power consumption is also very low.
For air-conditioning and electric radiator, terminal heating water temperature is not reached requirement, needed for causing room temperature to be not achieved
Temperature, and the heating of electric radiator is not able to satisfy heating area, and in the prior art the material problem of electric radiator to
Keep the energy consumption of electric heater very high.
The present invention changes heat source medium, using ceramics as medium, using terminal heating sheet, reaches independent heating behavior energy saving
Purpose, do not limited by the heating time, instant-heating.
Quick detachable, energy conservation and environmental protection of the invention changes central heating mode, by new using the high cleaning energy as heat source
Heat source achievees the purpose that heating.
PTC ceramics heat-generating pipe is plate face fever and the not charged and flames of anger, shape are square, safety after a kind of energization
Reliable Electrothermal plate.Mainly by heat transfer, therefore the thermal efficiency is high when heating plate is due to using.PTC ceramics heat-generating pipe is existing
Mature technology, but the PTC ceramics heat-generating pipe of all productions in the market is made a general survey of, PTC ceramics heat-generating pipe is all rectangular patch,
Not cylindrical, because PTC ceramics heat-generating pipe needs are combined closely, and circular tube shaped can not combine closely, so existing skill
In art, round tube PTC ceramics heat-generating pipe is not all done, and do not grasp the technology, is all the rectangular sheet directly produced
PTC ceramics heat-generating pipe.
PTC type ceramic heater is formed with ripple aluminum strip through high temperature gluing using PTC ceramics heat generating component.The type PTC
Heater has the advantages that thermal resistance is small, heat exchange efficiency is high, is the electric heater of a kind of automatic constant-temperature, power saving.Its one is big prominent special
Point is in security performance, and surface " rubescent " phenomenon such as electric heating tubing heater will not be generated under any applicable cases, from
And cause to scald, the security risks such as fire.
Most significant feature is：
1.PTC type ceramic heater cost-saving, long-life.
Not needing the temperature sensors such as special temperature controller and thermal resistance thermocouple progress temperature feedback can be to heater
Fever control is carried out, it is the material property for leaning on itself that its temperature, which is adjusted, so that product be made to have much larger than other heaters
Service life.
2.PTC type ceramic heater safety, it is environmentally protective.
The design heating temperature of heater body is in 200 degrees Celsius of multiscales below, and ontology is not sent out in any case
Red and have protecting insulating layer, any application does not need the heat-barrier materials such as asbestos and carries out cooling processing, can it is safe to use not
There are problems that scalding human body and causing fire.
3.PTC type ceramic heater saves electric energy.Compare electrothermal tube and Resistant heating product, this product is to lean on material certainly
The characteristic of body adjusts the thermal power output of itself according to the change of environment temperature, so it can be by the power consumption of heater
Optimal control is in minimum, while the material of high heating efficiency also greatly improves the utilization efficiency of electric energy.
The shape of this clearly demarcated tubular ceramic heat-generating pipe is not limited to cylinder, or other shapes such as rectangular, triangle
Shape, but the method and process of production mold are consistent.
When carrying out tube expansion technique, mold is inserted into wire-passing tube, is uniformly swollen with mechanical expansion head, guarantees the mistake of mold
It is full of expanded joint, and mold is uniformly contacted with wire-passing tube, ensure that combining closely for wire-passing tube and mold, reduce thermal resistance, guarantee heat transfer.
Composite copper aluminium radiator welding manner is welded using soldering tech, selects corrosion-resistant, good fluidity soldering
Material increases molten bath volume when machine drill hole is anti-by the way that Full-automatic drilling is anti-as solder, header tube in the welding process,
Solder and parent is set to have bigger contact area, to ensure that welding quality.
An open question is to change heat always in Important Problems to be solved by this invention, and field personnel of the same trade
The mode in source, by the way of electricity heating.
The mode of electricity heating has air-conditioning and electric radiator, and more than the heating system of both gradually analyzes.
Technical problem solved by the invention is cylindrical PTC ceramics heat-generating pipe, and traditional PTC ceramics heat-generating pipe is all square
Shape sheet, and also do not produce, the prior art can not also produce cylindrical PTC ceramics heat-generating pipe.
Copper aluminium ceramic thermostatic radiator is that low energy consumption, energy-saving and environment-friendly product for my one kind of company's independent research, is had anti-
The big feature of burn into pressure-bearing, effective solution steel radiator, the perishable defect of Aluminium Radiator, while with aluminium
As heat dissipation element, easily molded, light, perfect heat-dissipating all advantages of aluminum have been played.
Country, which calls, now will protect environment, save the energy, adopt a series of measures, and by taking Beijing as an example, country releases coal
Change electric policy, heating mode development in Pekinese's is made from the former central heating for burning coal, to become household electrical boiler etc., but just
For current Beijing sale electric boiler, electric boiler price is prohibitively expensive, and power-consuming amount is too big, and many citizen are subject to not
It rises.
The public policy for being intended to reduce city winter pollution that caused by coal burning as one, improving Beijing air quality, Beijing is certainly
From 2001 implement " coal changes electricity " engineering, exceeded 14 years up to the present, but in Beijing residents the phenomenon that " double track " and " electricity changes coal " still
Generally existing, reason or electric boiler is expensive eventually, and power consumption is big.
The present invention connects into one group of radiator, the several factually interphases of the group of specific radiator with more vertical wire-passing tube columns
Depending on long-pending needs, it is directly connected between multiple groups radiator by lower end.
There are triangle sockets at inferior horn of the invention, and are configured with power supply line, and power supply line is equipped with temperature controller and multi-functional
Switch button.
Structure of the invention is ingenious, is not limited by the heating time, can heat at any time, the free control of heating duration, saves
Mass energy, using the form of terminal heating sheet, achievees the purpose that independent heating, behavior are saved using ceramics as medium.
Claims (6)
1. a kind of manufacturing method of ceramic thermostatic radiator, wherein ceramic thermostatic radiator includes multiple groups heat sink assembly（1）,
It is characterized in that, every group of heat sink assembly（1）Through multiple vertical heating columns（2）It is formed by connecting, heating column（2）It is interior equipped with tubulose
Wire-passing tube（3）, wire-passing tube（3）It is interior to be equipped with tubulose PTC ceramics heat-generating pipe（4）, each wire-passing tube（3）Interior PTC ceramics heat-generating pipe
（4）Lower end be connected, heat sink assembly（1）Side be equipped with plug（5）；
The tubulose PTC ceramics heat-generating pipe（4）It is wrapped with and wire-passing tube（3）The mold being adjacent to（6）, mold（6）Including upper
Semicircle mold（7）With lower half circle mold（8）, upper semi-circle mold（7）With lower half circle mold（8）Through connection sheet（9）It connects, in composition
Semicircle mold（7）With lower half circle mold（8）Between there are grooves（10）And upper semi-circle mold（7）, connection sheet（9）, lower half circle mould
Tool（8）Three forms the structure of a complete circle contour, with connection sheet（9）The corresponding other end is equipped with opening（11）；
The manufacturing method of ceramic thermostatic radiator, including following procedure：
1）, heat radiator aluminium profile basic procedure：Blanking, deburring；
2）, radiator wire-passing tube（3）Basic procedure：Blanking, Xiu Kou；
3）, radiator copper header tube basic procedure：Hole flanging, deburring, welding wire, polishing are bored in blanking；
4）, produce cylindrical PTC ceramics heat-generating pipe（4）Mold, mold material be one of silver, copper, aluminium；
5）, PTC ceramics fever tablet is installed to upper semi-circle mold from opening（7）With lower half circle mold（8）Intermediate groove
（10）It is interior, groove（10）It is fitted closely with PTC ceramics fever tablet；
6）, with 704 silica gel stickup is filled to PTC ceramics fever tablet in opening, then form cylindrical PTC ceramics fever
Pipe（4）；
7）, to PTC ceramics heat-generating pipe（4）After fixed in cylindrical mold, mold is packed into wire-passing tube by tube expansion technique
（3）It is interior；
8）And then aluminum profile, wire-passing tube to radiator（3）, copper header tube assembled, welded, suppressed, is surface-treated, sprayed
It applies, examine, packaging, warehousing process process.
2. a kind of manufacturing method of ceramic thermostatic radiator according to claim 1, which is characterized in that the upper half
Circle mold（7）With lower half circle mold（8）For solid construction.
3. a kind of manufacturing method of ceramic thermostatic radiator according to claim 1, which is characterized in that the plug
（5）It is placed in heat sink assembly（1）Inferior horn at.
4. a kind of manufacturing method of ceramic thermostatic radiator according to claim 1, which is characterized in that the heat dissipation
Device assembly（1）Material is aluminium, wire-passing tube（3）Material be copper.
5. a kind of manufacturing method of ceramic thermostatic radiator according to claim 1, which is characterized in that the heat dissipation
Device assembly（1）Four corners be equipped with copper post（12）.
6. a kind of manufacturing method of ceramic thermostatic radiator according to claim 1, which is characterized in that the plug
（5）Through power supply line（13）Connect temperature controller（14）.
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| CN201610080825.8A CN105757767B (en) | 2016-02-05 | 2016-02-05 | A kind of manufacturing method of ceramic thermostatic radiator |
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|---|---|---|---|
| CN201610080825.8A CN105757767B (en) | 2016-02-05 | 2016-02-05 | A kind of manufacturing method of ceramic thermostatic radiator |
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| CN105757767A CN105757767A (en) | 2016-07-13 |
| CN105757767B true CN105757767B (en) | 2018-11-30 |
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Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2890704Y (en) * | 2006-04-05 | 2007-04-18 | 程巍 | Electrothermal heater |
| CN201319675Y (en) * | 2008-09-24 | 2009-09-30 | 魏均倚 | PTC ceramic tubular electric heating element |
| CN102833894A (en) * | 2012-09-03 | 2012-12-19 | 上海泰昌健康科技有限公司 | Aluminum alloy heating pipe for heating through thick film |
| CN204334979U (en) * | 2015-01-05 | 2015-05-13 | 深圳市金科特种材料股份有限公司 | Composite type surface not charging PTC heater |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3801797B2 (en) * | 1998-11-30 | 2006-07-26 | 京セラ株式会社 | Ceramic heater and curling iron using the same |
| CN202340321U (en) * | 2011-11-30 | 2012-07-18 | 浙江鑫通电子有限公司 | Combination positive temperature coefficient (PTC) heater |
-
2016
- 2016-02-05 CN CN201610080825.8A patent/CN105757767B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2890704Y (en) * | 2006-04-05 | 2007-04-18 | 程巍 | Electrothermal heater |
| CN201319675Y (en) * | 2008-09-24 | 2009-09-30 | 魏均倚 | PTC ceramic tubular electric heating element |
| CN102833894A (en) * | 2012-09-03 | 2012-12-19 | 上海泰昌健康科技有限公司 | Aluminum alloy heating pipe for heating through thick film |
| CN204334979U (en) * | 2015-01-05 | 2015-05-13 | 深圳市金科特种材料股份有限公司 | Composite type surface not charging PTC heater |
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| Publication number | Publication date |
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| CN105757767A (en) | 2016-07-13 |
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