CN105755672A - Ultra-thin cotton core forming device and forming method thereof - Google Patents

Ultra-thin cotton core forming device and forming method thereof Download PDF

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Publication number
CN105755672A
CN105755672A CN201610153610.4A CN201610153610A CN105755672A CN 105755672 A CN105755672 A CN 105755672A CN 201610153610 A CN201610153610 A CN 201610153610A CN 105755672 A CN105755672 A CN 105755672A
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CN
China
Prior art keywords
negative pressure
roller
macromolecule
hot pressing
pressure cylinder
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610153610.4A
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Chinese (zh)
Inventor
林秉正
陈实
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Quanzhou Hanwei Machinery Manufacturing Co Ltd
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Quanzhou Hanwei Machinery Manufacturing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Quanzhou Hanwei Machinery Manufacturing Co Ltd filed Critical Quanzhou Hanwei Machinery Manufacturing Co Ltd
Priority to CN201610153610.4A priority Critical patent/CN105755672A/en
Publication of CN105755672A publication Critical patent/CN105755672A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/02Cotton wool; Wadding
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61FFILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
    • A61F13/00Bandages or dressings; Absorbent pads
    • A61F13/15Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
    • A61F13/53Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the absorbing medium
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04HMAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
    • D04H1/00Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
    • D04H1/40Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
    • D04H1/44Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling

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  • Engineering & Computer Science (AREA)
  • Health & Medical Sciences (AREA)
  • Textile Engineering (AREA)
  • Heart & Thoracic Surgery (AREA)
  • Epidemiology (AREA)
  • Biomedical Technology (AREA)
  • Mechanical Engineering (AREA)
  • Vascular Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Veterinary Medicine (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention relates to the field of disposable sanitary products, in particular to an ultra-thin cotton core forming device. The ultra-thin cotton core forming device comprises a machine frame, a negative pressure roller, a convex roll, a hot-pressed stitching roll, a macromolecule bin and a feeding roll, wherein the negative pressure roller is rotationally arranged on the machine frame; the convex roll is rotationally arranged on the machine frame and rotates relative to the negative pressure roller in a manner of being tangent to the negative pressure roller; the hot-pressed stitching roll is rotationally arranged on the machine frame and rotates relative to the negative pressure roller in a manner of being tangent to the negative pressure roller; the macromolecule bin is arranged on the machine frame and positioned between the convex roll and the hot-pressed stitching roll; the feeding roll is rotationally arranged on the machine frame and positioned between the macromolecule bin and the hot-pressed stitching roll; the macromolecule bin covers part of the outer surface of the negative pressure roller; a plurality of forming holes are uniformly distributed in the negative pressure roller; bulges capable of being matched with the forming holes to realize rolling are arranged on the convex roll; a macromolecule adding port is formed in the macromolecule bin; a brush wheel rotating relative to the negative pressure roller in a manner of being tangent to the negative pressure roller is rotationally arranged in the macromolecule bin. The invention further relates to an ultra-thin cotton core forming method.

Description

A kind of ultra-thin cotton core forming device and forming method thereof
Technical field
The present invention relates to disposable sanitary articles field, particularly relate to a kind of ultra-thin cotton core forming device and forming method thereof.
Background technology
Disposable sanitary articles is fast-developing towards more frivolous direction, and client constantly pursues the comfortableness of product, portability, so, more frivolous product cotton core can adapt to the needs in market more.After disposable sanitary articles absorbs liquid, macromolecule water uptake becomes weight, easily moves gathering in use towards a region and stacking, reduces product result of use, affect the double absorption of product simultaneously, and ultra-thin disposable sanitary articles situation is even more serious.
Summary of the invention
The technical problem to be solved in the present invention be to provide a kind of rational in infrastructure, macromolecule will not be assembled, macromolecule stacking, grid will not be distributed high molecular ultra-thin cotton core forming device and forming method thereof.
nullFor reaching above-mentioned purpose,The technical scheme is that a kind of ultra-thin cotton core forming device,Including frame、It is rotatably arranged in the negative pressure cylinder in frame、It is rotatably arranged in frame and the convex roller of the tangent rotation of negative pressure cylinder、It is rotatably arranged in frame and roller is sewed up in the hot pressing of the tangent rotation of negative pressure cylinder、It is located in frame and sews up the macromolecule storehouse between roller at convex roller and hot pressing、It is rotatably arranged in frame and sews up the feed roller between roller in macromolecule storehouse and hot pressing,The partial outer face of described macromolecule storehouse cover cap negative pressure cylinder,Described negative pressure cylinder is provided with a plurality of forming hole evenly distributedly,Described convex roller is provided with and can coordinate, with each forming hole, the projection realizing roll-in,Described macromolecule storehouse is provided with macromolecule and adds mouth,Being provided with rotationally in described macromolecule storehouse can with the brush wheel of the tangent rotation of negative pressure cylinder,Described negative pressure cylinder is driven by drum drive,Described negative pressure cylinder can be connected to realize forming hole negative pressure with outside negative pressure device,Described convex roller is driven by convex roll driving apparatus,Described hot pressing is sewed up roller and is driven by sewing up roll driving apparatus,Described feed roller is driven by feed roller driving device,Described brush wheel is driven by brush wheel driving device.
Preferably, described hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, the energising of each hot-pressing point is to realize heating.
Preferably, described brush wheel is located in macromolecule storehouse near one end of hot pressing stitching roller.
Preferably, described macromolecule storehouse is feed end near convex roller place, and sewing up roller place near hot pressing is discharge end, and described feed roller is located at outside the discharge end in macromolecule storehouse.
A kind of ultra-thin cotton core forming method based on same inventive concept, comprises the following steps:
The first step, by bottom fabric by convex roller and the negative pressure cylinder with forming hole, makes formation pit on bottom fabric, and is close to and maintenance pit condition on negative pressure cylinder;
Second step, will insert macromolecular material in bottom fabric pit, and brushes flat so that macromolecular material does not protrude from bottom web surface, keeps this state;
3rd step, covers lid layer surface layer fabric at bottom web surface;
4th step, by the mode of hot pressing by surface layer fabric and bottom fabric hot pressing laminating;
Preferably, in step 2, bottom fabric by negative pressure cylinder be rotated into macromolecule storehouse realize macromolecular material insert in pit, and utilize brush wheel to brush flat.
Preferably, in step 3, surface layer fabric and the one side of bottom fabric laminating are coated with glue.
Preferably, in step 4, sew up roller by hot pressing and realize hot pressing, described hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, be positioned at the hot-pressing point of the periphery of same forming hole and surround and form a discontinuous hot pressing circle.
Technique scheme has the advantages that this ultra-thin cotton core forming device, it passes through bottom fabric by convex roller and the negative pressure cylinder with forming hole, make formation pit on bottom fabric, then it is inputted macromolecule storehouse, pit is made to fill up macromolecular material, and brushed flat by brush wheel, then input one layer of surface layer fabric and bottom fabric compound by feed roller, sewing up roller finally by hot pressing makes both hot pressing bind, thus realizing grid to be distributed the molding of high molecular ultra-thin cotton core, its structure is relatively simple, relatively reasonable in structure, stability is stronger, the macromolecule of the ultra-thin cotton core after molding will not be assembled, macromolecule will not be stacking;Further, hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, by the mode of hot-pressing point, hot-pressing point can be arranged to the periphery difference along each forming hole, thus can form a discontinuous hot pressing circle, thus ensureing to be capable of fluid communication between the pit of ultra-thin cotton core, it is simple to absorb, spread;Further, plant and the one side of the ultra-thin cotton core forming method mesexine fabric based on same inventive concept and the laminating of bottom fabric is coated with glue, may be used for assisting fixing macromolecular material, and glue can discontinuously be coated with, thus ensureing to be capable of fluid communication between the pit of ultra-thin cotton core, it is simple to absorb, spread.
Accompanying drawing explanation
Fig. 1 is present configuration schematic diagram;
Fig. 2 is the structural representation that convex roller coordinates with negative pressure cylinder;
Fig. 3 is the structural representation that hot pressing sews up that roller coordinates with negative pressure cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing and specific embodiment, the present invention is described in further detail.
nullFig. 1、Fig. 2、Shown in Fig. 3,A kind of ultra-thin cotton core forming device,Including frame、It is rotatably arranged in the negative pressure cylinder 1 in frame、It is rotatably arranged in frame and the convex roller 2 of the tangent rotation of negative pressure cylinder 1、It is rotatably arranged in frame and roller 3 is sewed up in the hot pressing of the tangent rotation of negative pressure cylinder 1、It is located in frame and sews up the macromolecule storehouse 4 between roller 3 at convex roller 2 and hot pressing、It is rotatably arranged in frame and sews up the feed roller 5 between roller 3 in macromolecule storehouse 4 and hot pressing,The partial outer face of described macromolecule storehouse 4 cover cap negative pressure cylinder 1,Described negative pressure cylinder 1 is provided with a plurality of forming hole 11 evenly distributedly,Described convex roller 2 is provided with and can coordinate, with each forming hole 11, the projection 21 realizing roll-in,Described macromolecule storehouse 4 is provided with macromolecule and adds mouth 41,Being provided with rotationally in described macromolecule storehouse 4 can with the brush wheel 42 of the tangent rotation of negative pressure cylinder 1,Described negative pressure cylinder 1 is driven by drum drive,Described negative pressure cylinder 1 can be connected to realize forming hole 11 negative pressure with outside negative pressure device,Described convex roller 2 is driven by convex roll driving apparatus,Described hot pressing is sewed up roller 3 and is driven by sewing up roll driving apparatus,Described feed roller 5 is driven by feed roller driving device,Described brush wheel 42 is driven by brush wheel driving device.Described hot pressing is sewed up and is provided with a plurality of hot-pressing point 31 misplacing to realize hot pressing stitching with forming hole 11 on roller 3 evenly distributedly, and each hot-pressing point 31 is energized to realizing heating.Described brush wheel 42 is located at the one end sewing up roller 3 in macromolecule storehouse 4 near hot pressing.Described macromolecule storehouse 4 is feed end near convex roller 2 place, and sewing up roller 3 place near hot pressing is discharge end, and described feed roller 5 is located at outside the discharge end in macromolecule storehouse 4.
Each above-mentioned driving device is industrial conventional servomotor, motor;Above-mentioned brush wheel can be cladding flexible material outside a running roller, it is also possible to be arrange hairbrush outside a running roller.
A kind of ultra-thin cotton core forming method based on same inventive concept, comprises the following steps:
The first step, by bottom fabric by convex roller and the negative pressure cylinder with forming hole, makes formation pit on bottom fabric, and is close to and maintenance pit condition on negative pressure cylinder;
Second step, bottom fabric by negative pressure cylinder be rotated into macromolecule storehouse realize macromolecular material insert in pit, and utilize brush wheel to brush flat so that macromolecular material does not protrude from bottom web surface, keeps this state;
3rd step, covers lid layer surface layer fabric at bottom web surface, surface layer fabric and the one side of bottom fabric laminating is coated with glue;
4th step, the mode of roller hot pressing is sewed up by surface layer fabric and bottom fabric hot pressing laminating by hot pressing, described hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, be positioned at the hot-pressing point of the periphery of same forming hole and surround and form a discontinuous hot pressing circle.
This ultra-thin cotton core forming device, it passes through bottom fabric by convex roller and the negative pressure cylinder with forming hole, make formation pit on bottom fabric, then it is inputted macromolecule storehouse, pit is made to fill up macromolecular material, and brushed flat by brush wheel, then input one layer of surface layer fabric and bottom fabric compound by feed roller, sewing up roller finally by hot pressing makes both hot pressing bind, thus realizing grid to be distributed the molding of high molecular ultra-thin cotton core, its structure is relatively simple, relatively reasonable in structure, stability is stronger, the macromolecule of the ultra-thin cotton core after molding will not be assembled, macromolecule will not be stacking;Further, hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, by the mode of hot-pressing point, hot-pressing point can be arranged to the periphery difference along each forming hole, thus can form a discontinuous hot pressing circle, thus ensureing to be capable of fluid communication between the pit of ultra-thin cotton core, it is simple to absorb, spread;Further, plant and the one side of the ultra-thin cotton core forming method mesexine fabric based on same inventive concept and the laminating of bottom fabric is coated with glue, may be used for assisting fixing macromolecular material, and glue can discontinuously be coated with, thus ensureing to be capable of fluid communication between the pit of ultra-thin cotton core, it is simple to absorb, spread.
Below being only one preferred embodiment of the present invention, those skilled in the art does equivalent change by claim and both falls within the protection domain of this case.

Claims (8)

  1. null1. a ultra-thin cotton core forming device,It is characterized in that: include frame、It is rotatably arranged in the negative pressure cylinder in frame、It is rotatably arranged in frame and the convex roller of the tangent rotation of negative pressure cylinder、It is rotatably arranged in frame and roller is sewed up in the hot pressing of the tangent rotation of negative pressure cylinder、It is located in frame and sews up the macromolecule storehouse between roller at convex roller and hot pressing、It is rotatably arranged in frame and sews up the feed roller between roller in macromolecule storehouse and hot pressing,The partial outer face of described macromolecule storehouse cover cap negative pressure cylinder,Described negative pressure cylinder is provided with a plurality of forming hole evenly distributedly,Described convex roller is provided with and can coordinate, with each forming hole, the projection realizing roll-in,Described macromolecule storehouse is provided with macromolecule and adds mouth,Being provided with rotationally in described macromolecule storehouse can with the brush wheel of the tangent rotation of negative pressure cylinder,Described negative pressure cylinder is driven by drum drive,Described negative pressure cylinder can be connected to realize forming hole negative pressure with outside negative pressure device,Described convex roller is driven by convex roll driving apparatus,Described hot pressing is sewed up roller and is driven by sewing up roll driving apparatus,Described feed roller is driven by feed roller driving device,Described brush wheel is driven by brush wheel driving device.
  2. 2. the thin cotton core forming device of one according to claim 1, it is characterised in that: described hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, the energising of each hot-pressing point is to realize heating.
  3. 3. the thin cotton core forming device of one according to claim 1, it is characterised in that: described brush wheel is located in macromolecule storehouse near one end of hot pressing stitching roller.
  4. 4. the thin cotton core forming device of one according to claim 1, it is characterised in that: described macromolecule storehouse is feed end near convex roller place, and sewing up roller place near hot pressing is discharge end, and described feed roller is located at outside the discharge end in macromolecule storehouse.
  5. 5. a ultra-thin cotton core forming method, it is characterised in that comprise the following steps:
    The first step, by bottom fabric by convex roller and the negative pressure cylinder with forming hole, makes formation pit on bottom fabric, and is close to and maintenance pit condition on negative pressure cylinder;
    Second step, will insert macromolecular material in bottom fabric pit, and brushes flat so that macromolecular material does not protrude from bottom web surface, keeps this state;
    3rd step, covers lid layer surface layer fabric at bottom web surface;
    4th step, by the mode of hot pressing by surface layer fabric and bottom fabric hot pressing laminating.
  6. 6. the ultra-thin cotton core forming method of one according to right 5, it is characterised in that: in step 2, bottom fabric by negative pressure cylinder be rotated into macromolecule storehouse realize macromolecular material insert in pit, and utilize brush wheel to brush flat.
  7. 7. the ultra-thin cotton core forming method of one according to right 5, it is characterised in that: in step 3, surface layer fabric and the one side of bottom fabric laminating are coated with glue.
  8. 8. the ultra-thin cotton core forming method of one according to right 5, it is characterized in that: in step 4, sew up roller by hot pressing and realize hot pressing, described hot pressing sew up roller is provided with evenly distributedly a plurality of with forming hole dislocation to realize the hot-pressing point that hot pressing is sewed up, be positioned at the hot-pressing point of the periphery of same forming hole and surround and form a discontinuous hot pressing circle.
CN201610153610.4A 2016-03-17 2016-03-17 Ultra-thin cotton core forming device and forming method thereof Pending CN105755672A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610153610.4A CN105755672A (en) 2016-03-17 2016-03-17 Ultra-thin cotton core forming device and forming method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610153610.4A CN105755672A (en) 2016-03-17 2016-03-17 Ultra-thin cotton core forming device and forming method thereof

Publications (1)

Publication Number Publication Date
CN105755672A true CN105755672A (en) 2016-07-13

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109223323A (en) * 2018-11-13 2019-01-18 泉州市泰迪新材料科技有限公司 A kind of bumps absorptive core and preparation method thereof
CN109771141A (en) * 2019-01-16 2019-05-21 泉州市泰迪新材料科技有限公司 A kind of preparation method of dry and comfortable absorbing articles
CN109820647A (en) * 2019-02-28 2019-05-31 泉州市泰迪新材料科技有限公司 A kind of absorptive core molding machine
CN110584883A (en) * 2019-10-11 2019-12-20 泉州市泰迪新材料科技有限公司 Ultra-thin absorption core forming device

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1297346A (en) * 1998-02-20 2001-05-30 宝洁公司 Method of making slitted or particulate absorbent material
CN101018521A (en) * 2004-07-28 2007-08-15 宝洁公司 Process for producing absorbent core structures
CN102014826A (en) * 2008-04-29 2011-04-13 宝洁公司 Process for making an absorbent core with strain resistant core cover
US20110277284A1 (en) * 2009-02-05 2011-11-17 Ullrich Muenstermann Method and apparatus for producing cotton wool products
CN103648458A (en) * 2011-07-08 2014-03-19 利卫多株式会社 Sheet article manufacturing apparatus
CN103648457A (en) * 2011-07-08 2014-03-19 利卫多株式会社 Particle supplying apparatus and sheet article manufacturing apparatus
CN104053421A (en) * 2011-10-24 2014-09-17 波士胶公司 Novel Process For Preparing An Absorbent Article

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1297346A (en) * 1998-02-20 2001-05-30 宝洁公司 Method of making slitted or particulate absorbent material
CN101018521A (en) * 2004-07-28 2007-08-15 宝洁公司 Process for producing absorbent core structures
CN102014826A (en) * 2008-04-29 2011-04-13 宝洁公司 Process for making an absorbent core with strain resistant core cover
US20110277284A1 (en) * 2009-02-05 2011-11-17 Ullrich Muenstermann Method and apparatus for producing cotton wool products
CN103648458A (en) * 2011-07-08 2014-03-19 利卫多株式会社 Sheet article manufacturing apparatus
CN103648457A (en) * 2011-07-08 2014-03-19 利卫多株式会社 Particle supplying apparatus and sheet article manufacturing apparatus
CN104053421A (en) * 2011-10-24 2014-09-17 波士胶公司 Novel Process For Preparing An Absorbent Article

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109223323A (en) * 2018-11-13 2019-01-18 泉州市泰迪新材料科技有限公司 A kind of bumps absorptive core and preparation method thereof
CN109771141A (en) * 2019-01-16 2019-05-21 泉州市泰迪新材料科技有限公司 A kind of preparation method of dry and comfortable absorbing articles
WO2020147274A1 (en) * 2019-01-16 2020-07-23 泉州市泰迪新材料科技有限公司 Preparation method for dry and comfortable absorbent article
CN109820647A (en) * 2019-02-28 2019-05-31 泉州市泰迪新材料科技有限公司 A kind of absorptive core molding machine
CN109820647B (en) * 2019-02-28 2022-10-25 泉州市泰迪新材料科技有限公司 Absorb core forming device
CN110584883A (en) * 2019-10-11 2019-12-20 泉州市泰迪新材料科技有限公司 Ultra-thin absorption core forming device

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