A kind of nanometer anti-reflection coating liquid and its preparation method and application
Technical field
The present invention relates to chemical industry, nano material, film preparation and clean energy resource field, particularly relate to a kind of nanometer anti-reflection coating liquid and its preparation method and application.
Background technology
Now, transparent material is widely used in industry-by-industry, such as solaode cover-plate glass, optics etc..Owing to refraction index is different, light still can produce reflex at air/material interface when by transparent material, thus can not all pass through, reduces its light transmittance.Such as, glass is most commonly seen transparent material, and the single face reflectance of simple glass is approximately 4%, and therefore its total light transmittance is difficult to more than 92%.Requiring higher system for some transparencys, such as solaode, display screen and optics etc., the visible ray proportion of goods damageds of 8% can largely effect on the energy ecology of equipment.For solaode, if the visible light transmissivity of glass can improve further, the energy conversion efficiency of solaode then can be greatly improved.And for display screen material, the raising of screen glass light transmittance then can reduce the brightness requirement to backboard, thus the power consumption of equipment is greatly reduced, extend the service life of battery.
It is said that in general, by the thin film preparing one or more layers low refractive index at substrate surface, reduce the light reflectance at interface, it is possible to improve the light penetration of material.Still for glass, the refraction index of glass is about 1.5, and Theoretical Calculation draws, if forming one layer of refraction index at glass surface is the thin film of 1.25, then the light transmittance of glass can be brought up to 100%.But the refraction index of the material (Afluon (Asta)) that the refraction index that nature is known is minimum is also only 1.38.Therefore, it is presently mainly by introducing hole at thin layer, utilizes the low refractive index (1.0) of air to reduce the refraction index of thin film.
From technological angle, the preparation method of anti-reflection film mainly includes following several: etching method, vacuum vapour deposition and sol-gel process.Inorganic Substrate Surface layer, generally by the material of severe corrosive, is performed etching by etching method, thus reducing the consistency of glass surface, forms the anti-reflection thin layer of high porosity.CN102674704 and CN102491649 is utilized respectively fluorine-containing strong acid and glass is performed etching the antireflection layer obtaining porous at glass surface by disodium hydrogen phosphate/aluminum chloride mixed liquor.The method has the drawback that flow process is longer, and the etchant adopted is high, not environmentally, has potential safety hazard.Vacuum Coating method includes magnetron sputtering and vapour deposition process etc., and its common feature is under vacuum conditions, the gasification of high-purity target target or ionizing is occurred physics or chemical reaction again, generates thin layer at substrate surface.As CN20244455 make use of magnetron sputtering technique to be prepared for the anti-reflection coating with multi-layer film structure at glass surface.Vacuum Coating method can prepare the antireflection layer that thickness is highly uniform, but process conditions are very harsh, and equipment cost is higher.
Comparatively speaking, the filming equipment of sol-gel process is simple, can operate under normal temperature and pressure conditions, and the Modulatory character of technical recipe is high, therefore applies more extensive.This technique is using the compound containing high chemical active ingredient as presoma, it is mixed to get clear solution with alcohols or ketones solvent, adding appropriate water causes hydrolysis-condensation reaction to obtain transparent colloidal sol, it is coated on substrate surface subsequently, after its drying and forming-film, carry out heat treatment, then can obtain inorganic anti-reflection film.The Main Function of follow-up heat treatment process is to be sintered the gel layer formed in drying and forming-film process solidifying to obtain the antireflection layer containing hole.The preparation method that namely CN103524049 discloses a kind of monolayer antireflecting silicon dioxide film.Silicon dioxide organic precursor is first dissolved in acid alcohol/water mixed liquid by the method, subsequently until it after substrate glass surface filming, is thermally treated resulting in monolayer silicon dioxide plated film then through 200~400 DEG C.And for example CN102850894 is first prepared for the complex sol that size is different, then itself and coalescents are blended in substrate surface prepare anti-reflection coating.Although this method is simple, but the storage stability that the shortcoming affecting its large-scale industrial application is colloidal sol is poor, because most of colloidal sols are thermodynamically in metastable state, thus causing that it can produce flocculation or sedimentation after storage certain time due to uncontrollable hydrolysis-condensation reaction.
If therefore anti-reflection film coating liquid can be prepared from stable nano-particle, then can be greatly improved the stability of technique and product.But currently without the anti-reflection film preparation method based on nano-particle of comparative maturity, be primarily due to compared to sol-gel process, prepare coating liquid from granule directness, the requirement of coating liquid formula and technique is higher.Although CN102795791 is prepared for anti-reflection film with nanometer silicon dioxide particle for raw material, but the LBL self-assembly technique of the electrostatic attraction effect that is based on adopted.This technological process is complicated, simultaneously to the utilization ratio of raw material extremely low (several times of the grain amount that grain amount is actual participation film forming lost in actual process process or even decades of times), so not utilizing extensive commercial application.Additionally, membrana granulosa needs other problem solved is that between rete and base material, adhesive force is inadequate when application, this leverages its service life.
Summary of the invention
The technical problem to be solved is in that defects such as overcoming existing thin film fabrication techniques route complex process, relatively costly, service life is short, it is provided that a kind of nanometer anti-reflection coating liquid, and the transparent base being coated with anti-reflection film prepared by it.
The present invention is from nano-particle, it is possible to coating liquid stable by formula design and processes optimized fabrication, that have anti-reflection function.This coating liquid can form the plated film firm, that have high anti-reflection rate with base material adhesion at substrate surface.The present invention by introducing porogen in formula so that plated film forms spontaneous hole in high-temperature baking process.Compared to the hole formed by natural packing, spontaneous hole dimension is less, more uniformly, therefore can give the anti-reflection rate that the anti-reflection coating of gained is higher.Additionally, the present invention also adds adhesion promoter in formula, it can react into key with the active group (such as hydroxyl) of substrate surface, such that it is able to the adhesive force improved between plated film and base material.Compared to existing coating technique, the nanometer anti-reflection coating liquid preparation technology flow process that the present invention proposes is simple, and coating liquid stability is high, and coating process mild condition has wide range of applications, and can adopt multiple different coating process.
The invention provides a kind of nanometer anti-reflection coating liquid, its composition of raw materials includes the following component with parts by weight: nano-particle 0.1~5 part, porogen 0.1~20 part, adhesion promoter 0.1~5 part, auxiliary agent 0.01~10 part, solvent 80~99 parts.
Wherein, the solid content of described nanometer anti-reflection coating liquid is 1~30%.Described nano-particle is nano-metal-oxide, nano metal fluoride and nano nonmetal oxide, including one or more in the complex of nano silicon, nano titanium oxide, nano magnesium fluoride, nano aluminium oxide and above-mentioned nano-particle.Its initial size is 5 nanometers~150 nanometers.The nano-particle used in the described nano-particle more preferably embodiment of the present invention.
Wherein, there is thermal weight loss when heating is to more than 300 DEG C in described porogen, it is one or more in polyvinylpyrrolidone, polyprotic acid polymer, poly(ethylene oxide) (PEG), poly(propylene oxide) (PPG), ethylene oxide/propylene oxide (block) copolymer, hydroxypropyl cellulose, polymethylacrylic acid (ester), polyacrylic acid (ester), polyurethane or silicones.The porogen used in the described porogen more preferably embodiment of the present invention.
Wherein, described adhesion promoter is one or more in silane coupler, titanate coupling agent, zirconium ester coupling agent and zirconium aluminate coupling agent;It is preferably the base trimethoxy silane described in APTES, 3-TSL 8330, γ-glycidyl ether oxygen propyl trimethoxy silicane, γ-glycidoxypropyltrietandysilane andysilane, γ-methacryloxy third and one or more in γ-methacryloxypropyl;And/or, the consumption of described adhesion promoter accounts for the 5~150% of described nanoparticle weight.The adhesion promoter used in the described adhesion promoter more preferably embodiment of the present invention.
Wherein, described auxiliary agent is selected from one or more in dispersant and wetting agent.The molecular structure of described dispersant should comprise simultaneously: inorganic pigment has the group of affinity, such as carboxyl, carboxylate, phosphate-based, amino, ammonium root, polyamine, polyprotic acid and polyethers;The macromolecular chain being easily completely solvated, such as polyester, polyethers and polyacrylate;And/or, the consumption of described dispersant accounts for the 15~150% of described nanoparticle weight.Described wetting agent should reduce the surface tension of coating liquid, it is preferred that for one or more in organosilicon compound, fluorocarbons and nonionic surfactant;And/or, the consumption of described wetting agent accounts for the 0~20% of described nanoparticle weight.The dispersant used in the described dispersant more preferably embodiment of the present invention, the wetting agent used in the described wetting agent more preferably embodiment of the present invention.
Wherein, described solvent is one or more in water, ethanol, isopropanol, n-butyl alcohol, ethylene glycol, propylene glycol, acetone, 2-butanone, ethyl acetate, butyl acetate and dimethylbenzene;
Wherein, the preparation flow of described nanometer anti-reflection coating liquid includes two basic steps:
(1) being dissolved in solvent by adhesion promoter and auxiliary agent (being preferably dispersant), add nano-particle, carry out ultrasonic to it, then ball milling or sanded treatment, obtain dispersion liquid;
(2) porogen is dissolved in solvent, more under agitation, is sequentially added into dispersion liquid and the auxiliary agent (being preferably wetting agent) of step (1) gained, after mix homogeneously, nanometer anti-reflection coating liquid can be obtained.
Present invention also offers a kind of transparent base being coated with anti-reflection film, it is worth by following method: adopt showering, dip-coating, spraying or roller coat method by described nanometer anti-reflection coating liquid even application on the surface of transparent material, then toast 1~10 minute under 300~900 DEG C of conditions, anti-reflection coating can be prepared in transparent material surface.Described transparent base can adopt the transparent base of various routine, for instance glass.
Meeting on the basis of this area general knowledge, above-mentioned each optimum condition, can combination in any, obtain the preferred embodiments of the invention.
Agents useful for same of the present invention and raw material are all commercially.
The actively progressive effect of the present invention is in that:
Compared with prior art, the present invention is by the formula design optimized and preparation technology, by nano-particle and other functional materials at 5~150 nanometers of initial size, such as porogen and adhesion promoter, successfully it is combined with each other, obtains the nano-coating liquid with excellent anti-reflection function.The porogen that this coating liquid adopts can form spontaneous hole when toasting more than 300 DEG C in plated film, it is possible to the index of refraction of plated film is greatly reduced, and improves the visible light transmissivity of base material, thus realizing antireflective effect.Meanwhile, this coating liquid also uses the adhesion promoter of coupling agent class, it is possible to the functional group (such as hydroxyl) of substrate surface, binding reaction occurs, it is possible to be obviously improved the adhesion between plated film and base material, thus extending the service life of plated film.This coating liquid can adopt multiple different construction means in different transparent substrate surface film forming.For glass, this coating liquid after vitreous coating through high-temperature baking can fast filming, enormously simplify coating process, and improve the stability of technique, therefore can realize anti-reflection film coating liquid and the large-scale industrialized production containing anti-reflection coating material.
Accompanying drawing explanation
Fig. 1 is the transmission electron microscopy observation result of the dispersion liquid that embodiment 1 obtains.
Detailed description of the invention
Mode by the examples below further illustrates the present invention, but does not therefore limit the present invention among described scope of embodiments.The experimental technique of unreceipted actual conditions in the following example, conventionally and condition, or selects according to catalogue.
Embodiment 1 has the alcohol system nano-coating liquid I of anti-reflection function
The formula of the alcohol system nano-coating liquid I with anti-reflection function is shown in following table:
Preparation method:
Dispersant and adhesion promoter are first dissolved in ethanol, add nano-particle under agitation, after mix homogeneously, grind 3 hours in sand mill, obtain stable dispersion liquid.Its Granular composite situation is characterized by transmission electron microscope (TEM), as shown in Figure 1.Tem observation, it is shown that nanometer silicon dioxide particle is dispersed in solvent with initial condition in the dispersion liquid of gained, exists without obvious aggregate.
Porogen is dissolved in ethanol, then adds above-mentioned dispersion liquid and wetting agent successively at stirring condition, after being uniformly mixed, namely obtain alcohol system nanometer anti-reflection coating liquid.
The nanometer anti-reflection plated film of embodiment 2 different-thickness
Preparation method: by the nanometer anti-reflection coating liquid roller coat of embodiment 1 gained in glass surface, by controlling roll coating speeds, through the baking of 600 DEG C, 2 minutes, form the anti-reflection coating of thickness respectively 140 nanometers~150 nanometers, 150 nanometers~170 nanometers and 180 nanometers~200 nanometers at glass surface.
By desk-top transmittance spectroscopic measurements instrument, (extensive and profound in meaning desk-top spectral transmittance test system (model Filmeasure2100) of safe air supporting characterizes the anti-reflection performance of gained plated film.The test result of gained is as shown in the table:
It is shown that the light transmittance that the coated glass of gained is in visible region is above non-coated glass, and position corresponding to anti-reflection peak is closely related with thickness.
When thickness is 140-150 nanometer, gained coated glass is at 560 nanometers of light transmittances to 600 nano wave length sections up to 94.7%, and compared to the light transmittance of common non-coated glass 92%, anti-reflection rate reaches 2.7%.
When thickness is 150-170 nanometer, gained coated glass is at 600 nanometers of light transmittances to 680 nano wave length sections up to 95.0%, and compared to the light transmittance of common non-coated glass 92%, anti-reflection rate reaches 3.0%.
When thickness is 180-200 nanometer, gained coated glass is at 720 nanometers of light transmittances to 800 nano wave length sections up to 93.5%, and compared to the light transmittance of common non-coated glass 92%, anti-reflection rate reaches 2.3%.
Embodiment 3 water-based system nanometer anti-reflection coating liquid and anti-reflection coating
The formula of the water nano anti-reflection film coating liquid with anti-reflection function is shown in following table:
Preparation method:
Dispersant and adhesion promoter are first dissolved in water, add nano-particle under agitation, after mix homogeneously, grind 8 hours in sand mill, obtain stable dispersion liquid.
Porogen is soluble in water, more above-mentioned dispersion liquid and wetting agent is added successively at stirring condition, namely obtain water nano anti-reflection film coating liquid after being uniformly mixed.
By the nanometer anti-reflection coating liquid roller coat of gained in glass surface, by controlling roll coating speeds, through the baking of 700 DEG C, 5 minutes, form the anti-reflection coating of thickness respectively 150 nanometers~170 nanometers at glass surface.The light transmittance of gained anti-reflection film is higher than non-coated glass by 2.6%.
Embodiment 4 solvent-borne type nanometer anti-reflection coating liquid and anti-reflection coating
The formula of the solvent-based system nano-coating liquid with anti-reflection function is shown in following table:
Nano-particle (wins wound Degussa Aerosil R812) |
1 part |
Dispersant (wins wound Degussa Tego Dispers 655) |
1 part |
Adhesion promoter (DOW CORNING Z-6030) |
0.2 part |
Wetting agent (Bi Ke chemistry Byk-307) |
0.15 part |
Porogen (A Kema Chempol 317-8013) |
5 parts |
Butyl acetate (chemical reagents corporation of Chinese Medicine group) |
94 parts |
Preparation method:
Dispersant and adhesion promoter are first dissolved in butyl acetate, add nano-particle under agitation, after mix homogeneously, grind 12 hours in sand mill, obtain stable dispersion liquid.
Porogen is dissolved in butyl acetate, then adds above-mentioned dispersion liquid and wetting agent successively at stirring condition, after being uniformly mixed, namely obtain solvent-borne type nanometer anti-reflection coating liquid.
By the nanometer anti-reflection coating liquid roller coat of gained in glass surface, by controlling roll coating speeds, through the baking of 500 DEG C, 2 minutes, form the anti-reflection coating of thickness respectively 150 nanometers~170 nanometers at glass surface.The light transmittance of gained anti-reflection film is higher than non-coated glass by 2.8%.
Embodiment 5 has the alcohol system nano-coating liquid II of anti-reflection function
The alcohol system nano-coating liquid II formula with anti-reflection function is shown in following table:
Preparation method:
Dispersant and adhesion promoter are first dissolved in ethanol, add nano-particle under agitation, after mix homogeneously, grind 4 hours in sand mill, obtain stable dispersion liquid.
Porogen is dissolved in ethanol, then adds above-mentioned dispersion liquid and wetting agent successively at stirring condition, after being uniformly mixed, namely obtain alcohol system nanometer anti-reflection coating liquid.
By the nanometer anti-reflection coating liquid roller coat of gained in glass surface, by controlling roll coating speeds, through the baking of 600 DEG C, 2 minutes, form the anti-reflection coating of thickness respectively 150 nanometers~170 nanometers at glass surface.The light transmittance of gained anti-reflection film is higher than non-coated glass by 2.5%.
The comparative example 1 nanometer anti-reflection coating liquid without adhesion promoter and anti-reflection coating
Nanometer anti-reflection coating liquid and the formula of anti-reflection coating without adhesion promoter are shown in following table:
Preparation method:
Dispersant is first dissolved in ethanol, adds nano-particle under agitation, after mix homogeneously, grind 3 hours in sand mill, obtain stable dispersion liquid.
Porogen is dissolved in ethanol, then adds above-mentioned dispersion liquid and wetting agent successively at stirring condition, after being uniformly mixed, namely obtain alcohol system nanometer anti-reflection coating liquid.
By the nanometer anti-reflection coating liquid roller coat of gained in glass surface, by controlling roll coating speeds, through the baking of 600 DEG C, 2 minutes, form the anti-reflection coating of thickness respectively 150 nanometers~170 nanometers at glass surface.The light transmittance of gained anti-reflection film is higher than non-coated glass by 2.5%.
The adhesive force of gained plated film can be characterized by the saline of resistance to boiling (mass concentration 5%) test.The glass that gained is coated with anti-reflection coating is immersed in saline, by salt water boil, and keeps boil condition.The plated film of embodiment 1 gained seethed with excitement after saline soak through 1 hour, without variable color and obscission, show that base material is had high adhesive force by the plated film of gained, and the plated film of comparative example 1 gained is after 15 minutes seethe with excitement saline soak, namely there occurs the phenomenon of variable color and partial exfoliation.This shows that the introducing of adhesion promoter can be greatly improved the adhesion of thin film and ground, thus extending the service life of thin film.
The comparative example 2 nanometer anti-reflection coating liquid without porogen and anti-reflection coating
The formula of the nanometer anti-reflection coating liquid without porogen is shown in following table:
Nano-particle (wins wound Degussa Aerosil 90) |
1 part |
Dispersant (Bi Ke chemistry Disperbyk-161) |
0.5 part |
Adhesion promoter (DOW CORNING, Z-6011) |
0.5 part |
Wetting agent (Bi Ke chemistry Byk-3560) |
0.1 part |
Dehydrated alcohol (chemical reagents corporation of Chinese Medicine group) |
94 parts |
Preparation method:
Dispersant and adhesion promoter are first dissolved in ethanol, add nano-particle under agitation, after mix homogeneously, grind 3 hours in sand mill, obtain stable dispersion liquid.
Porogen is dissolved in ethanol, then adds above-mentioned dispersion liquid and wetting agent successively at stirring condition, after being uniformly mixed, namely obtain alcohol system nanometer anti-reflection coating liquid.
By the nanometer anti-reflection coating liquid roller coat of gained in glass surface, by controlling roll coating speeds, through the baking of 600 DEG C, 2 minutes, form the anti-reflection coating of thickness respectively 150 nanometers~170 nanometers at glass surface.The light transmittance of gained anti-reflection film is only high than non-coated glass by 1.6%.Itself and embodiment 1 are contrasted it can be seen that form spontaneous hole in film forming procedure by introducing porogen the antireflective effect of thin film can be greatly improved.