CN105753625B - A kind of C 2 fraction selective hydrogenation method - Google Patents

A kind of C 2 fraction selective hydrogenation method Download PDF

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CN105753625B
CN105753625B CN201410799303.4A CN201410799303A CN105753625B CN 105753625 B CN105753625 B CN 105753625B CN 201410799303 A CN201410799303 A CN 201410799303A CN 105753625 B CN105753625 B CN 105753625B
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reactor
hydroxyl
catalyst
bipyridyl
selection method
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CN105753625A (en
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梁玉龙
车春霞
钱颖
谭都平
韩伟
张峰
高源�
张忠东
常晓昕
黄德华
景喜林
袁华斌
蔡小霞
王芳
景丽
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China Petroleum and Natural Gas Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The present invention relates to a kind of C 2 fraction selective hydrogenation methods, it is pressurized with after hydrogen by two material of carbon from front-end deethanization tower in ethylene unit after adding the fixed bed reactors of hydrogen to be located at domethanizing column, selection plus hydrogen are carried out into adiabatic reactor reactor, it is characterised in that:Pd Pb series catalysts are housed, which is combined in preparation process, by alumina series carrier with hydroxyl dipyridyl derivatives, and the hydroxyl bipyridyl being incorporated on carrier forms metal complex with active component in fixed bed reactors;Method using the present invention, the activity of hydrogenation reaction and selectivity are significantly better than traditional method of hydrotreating, and the production quantity of green oil is also greatly lowered in hydrogenation process.The reduction of green oil simultaneously so that the activated centre of catalyst is not covered by by-product, and catalyst activity and selectivity are kept well;When in hydrogenating materials containing the C-4-fraction not higher than 1000ppm, catalyst also has excellent Hydrogenation.

Description

A kind of C 2 fraction selective hydrogenation method
Technical field
The present invention relates to a kind of selection method of hydrotreating, carbon two selects method of hydrotreating in especially a kind of sequence separation process.
Background technology
Polymer grade ethylene production is the tap of petrochemical industry, and polymer grade ethylene and propylene are the most bases of downstream polymerisation device This raw material.The selection of wherein acetylene adds hydrogen to have extremely important influence to ethylene processing industry, in addition to ensureing going out for hydrogenation reactor Mouth acetylene content is up to standard outer, and the selectivity of catalyst is excellent, can make the generation ethane that ethylene is as few as possible, to improving entire work It is significant to improve device economic benefit for the yield of ethene of skill process.
Cracking C-2-fraction contains the acetylene that molar fraction is 0.5%-2.5%, when producing polyethylene, lacking in ethylene Amount acetylene can reduce the activity of polymerization catalyst, and make the deterioration in physical properties of polymer, so must be by the acetylene in ethylene Content drops to certain limit, could be as the monomer of synthetic high polymer.Therefore acetylene separation and conversion are in ethylene unit flow One of important process.
Catalysis selective hydrogenation includes being divided into front-end hydrogenation and back end hydrogenation in ethylene unit, and ethylene front-end hydrogenation and back end hydrogenation refer to second For domethanizing column position, hydrogenation reactor is located at before domethanizing column for front-end hydrogenation alkynes hydrogenation reactor, adds hydrogen anti- It is back end hydrogenation after answering device to be located at domethanizing column.The advantages of back end hydrogenation is sequence separation process, technique is hydrogenation process control Means are more, are not easy temperature runaway, easy to operate, but the disadvantage is that the easy coking of catalyst, the regeneration of catalyst are more frequent.The reason is that In hydrogenation process, since the amount of allocating of hydrogen is few, be easy to happen acetylene adds hydrogen dimerization reaction, generates 1,3-butadiene, goes forward side by side One step generates the wider oligomer of molecular weight, is commonly called as " green oil ".Green oil is adsorbed on catalyst surface, and is further formed coking, Block catalyst duct, catalyst activity and selectivity is made to decline.
Two back end hydrogenation of carbon mainly uses two sections or three sections of reactor tandem process, the dress that air speed is relatively low or alkynes content is low at present It sets, two reactor series connection may be used.Commercial plant at present, mainly based on three sections of reactor tandem process.
General group of back end hydrogenation material becomes:The acetylene of 1.0~2.2% (v), 65~85% ethylene, remaining is ethane, hydrogen Gas after metering by being incorporated.
The reaction is exothermic reaction, but temperature rises relatively low, and according to air speed size, single reactor maximum temperature rise is from 30~60 It DEG C differs, so using adiabatic reactor substantially.
To two reactor, first segment reactor requires the acetylene of 70% or more conversion, and second segment reactor will be remaining Acetylene, which is converted to its content, is less than 1 μ L/L.
Or acetylene content higher device higher to air speed generally uses three sections of reactor process, first segment conversion 50% Left and right, remaining the two sections remaining acetylene of conversion, three sections of reactor outlet acetylene contents are less than 1 μ L/L.
The amount of allocating of hydrogen is related with acetylene content and using technique.To three sections of reactor process, general first segment reaction Device hydrogen/acetylene is 0.8~1.2, and second segment reactor hydrogen/acetylene is 1~1.5, and third section reactor hydrogen/acetylene is 1.5~3.
To two reactor technique, general first segment reactor hydrogen/acetylene is 1~1.5, second segment reactor hydrogen/ Acetylene is 2~4.
The reaction mechanism is as follows:
Main reaction C2H2+H2→C2H4△ H=-175.7kJ/mol (1)
Side reaction
C2H4+H2→C2H6△ H=-138.1kJ/mol (2)
C2H2+2H2→C2H6 (3)
2C2H2+H2→C4H6 (4)
C2H2+nC2H2+H2→C2n+2H2n+4 (5)
In these are answered, reaction (1) is acetylene hydrogenation, and reaction (2) and (3) is ethylene hydrogenation.Reaction (4) is that acetylene adds Hydrogen dimerization is to generate the General reactions formula of green oil to generating green oil to have important contribution, reaction (5).
In these reactions, only reacts (1) and be desirable to the reaction occurred, remaining is undesirable reaction.
US5856262 is reported using the modified silica of potassium hydroxide (or hydroxide of barium, strontium, rubidium etc.) as carrier, The method for preparing low in acidity palladium catalyst, in air speed 3000h-1, 35 DEG C of inlet temperature, entrance acetylene molar fraction 0.71%, hydrogen Under conditions of alkynes molar ratio 1.43, outlet acetylene molar fraction is less than 0.1 μ L/L, and ethylene selectivity is up to 56%.Patent Using aluminium oxide as carrier, addition co-catalyst silver acts on US4404124 with palladium, is prepared for the C2 hydrogenation catalysis of function admirable Agent.The catalyst, which has, reduces ethane production quantity, inhibits the acetylene being adsorbed on catalyst surface to carry out partial hydrogenation dimerization anti- It answers, 1,3-butadiene is inhibited to generate, reduce the characteristics of green oil generates, improves ethylene selectivity, reduce oxygenatedchemicals production quantity, It is applied widely in ethylene industry.However, above-mentioned catalyst is prepared using infusion process, limited by preparation method System, metal dispersity is only 30% or so, and there is also many deficiencies for catalyst performance, still there is further improved necessity.
Traditional Pd-Ag bimetallics selective hydrogenation catalyst is prepared using aqueous solution infusion process.Using sub-dip method When, a kind of group of branch it is more be enriched in carrier surface, and another component is enriched in outer surface, only part metals atom phase Mutually infiltration, forms alloy structure.Meanwhile using total immersion method, due to two metal ion species presoma and carrier it is mutual Effect difference and surface tension and solvation, are hardly formed the uniform load of two kinds of components, also can only partly form alloy Structure.It is often selectively preferable in initial reaction stage when this catalyst is applied to C 2 fraction selective hydrogenation, with run time Extend, selectivity constantly declines, and generally runs 3~6 months and just needs to regenerate, economic loss is larger.
CN201110086174.0 on carrier by adsorbing specific high-molecular compound, in carrier surface certain thickness Macromolecule wrapped layer is formed, with compound and high molecular weight reactive with functional base, with can be complexed with active component Function base, complex reaction is occurred on carrier surface function base by active component, ensures active component orderly and height point It dissipates.Using the patented method, the specific high-molecular compound of carrier adsorption carries out chemistry by the hydroxyl of aluminium oxide with macromolecule Absorption, the amount of carrier adsorption high-molecular compound will be limited by the hydroxyl quantity of aluminium oxide;By the macromolecule of functionalization Not strong with the complexing of Pd, activity component load quantity does not reach requirement sometimes, and residual fraction active component is gone back in maceration extract, is made It is improved at catalyst cost;Preparing C2 hydrogenation catalyst using this method, there is also the disadvantages of technological process complexity.
Also contain a certain amount of C-4-fraction and propine, allene (MAPD), carbon four in C2 hydrogenation device hydrogenating materials Fraction, MAPD are easy coking in catalyst surface, while can form soluble complex compound with palladium and palladium is caused to be lost in, to The activity for influencing catalyst, can cause catalyst inactivation when serious, to bring device to leak alkynes risk.
Invention content
The purpose of the present invention is to provide carbon two in a kind of sequence separation process to select method of hydrotreating, by selecting activearm Divide high degree of dispersion, the Pd-Pb catalyst with height alloy structure, improve hydrogenation selectivity, improve ethylene increment, improves device Operation stability and economic benefit.
Inventor has found, is separated by Pb when using catalyst prepared by preparation method of the present invention, the Pd in catalyst so that The spacing in activated centre widens, and two acetylene molecules occur hydrodimerized probability when adding hydrogen and are greatly reduced.1,3- butadiene Production quantity significantly declines, and therefore the surface coking rate of catalyst is greatly reduced, catalyst on-stream cycle time extends, economy effect It is beneficial apparent.
The present invention provides a kind of C 2 fraction selective hydrogenation methods, for adding the adiabatic reactor reactor of hydrogen to be located at demethanation It is pressurized with after hydrogen by the C2 hydrogenation material from front-end deethanization in ethylene unit after tower, into adiabatic reactor reactor into Row selection plus hydrogen, it is characterised in that:Pd-Pb series catalysts are housed, with Al in adiabatic reactor reactor2O3Or Al2O3With other oxidations The mixture of object is carrier, is in terms of 100% by the quality of catalyst, wherein Pd contents 0.025~0.06%, Pb contents are 0.05 ~0.70%, the specific surface area of catalyst is 20~60m2/ g, pore volume are 0.15~0.70mL/g;It is prepared by the catalyst Cheng Zhong is combined by carrier with hydroxyl-bipyridyl, and hydroxyl bipyridyl forms metal complex with active component;Reaction condition is: 40~100 DEG C, 1.5~2.5MPa of reaction pressure, 2000~10000h of gas space velocity of adiabatic reactor reactor inlet temperature-1
The characteristics of Pd-Pb series catalysts used in the present invention is:The catalyst is PdPb- hydroxyls-using the present invention Bipyridyl/Al2O3Prepared by the method for precursor.
The catalyst preparation process of recommendation, includes at least:Hydroxyl dipyridyl derivatives are loaded on carrier, then are led to It crosses the extra hydroxyl of hydroxyl dipyridyl derivatives and/or adjacent nitrogen base and the cation of Pd, Pb forms complex ion.
The hydroxyl dipyridyl derivatives of the present invention, preferably hydroxyl 2,2, it is-dipyridyl derivatives, hydroxyl 3,3 ,-dipyridyl derivatives, preferably hydroxyl 2,2 ,-dipyridyl derivatives.Because it is combined rear extra hydroxyl with aluminium oxide With Pd, Pb preferable complex reaction can occur for base and two nitrogen bases at ortho position.
The present invention is that carbon two selects method of hydrotreating in sequence separation process, and it is mainly C-2-fraction to be formed in entrance raw material, Wherein acetylene 1.0~2.5% (molar fraction), ethane 11.2~30.3% (molar fraction), ethylene 68.8~88.9% (mole Score).The present invention is not specially limited the hydrogen alkynes ratio of each reactor, using common hydrogen alkynes ratio, generally 0.8~4.It is right Three sections of reactor process, general first segment reactor hydrogen/acetylene be 0.8~1.2, second segment reactor hydrogen/acetylene be 1~ 1.5, third section reactor hydrogen/acetylene is 1.5~3.To two reactor technique, general first segment reactor hydrogen/acetylene It is 1~1.5, second segment reactor hydrogen/acetylene is 2~4.
The catalyst type used is defined in the present invention, such catalyst choice has larger area with traditional catalyst Not.
The principle of the present invention is:In selective hydrogenation reaction, closed as used catalyst activity component Pd, Pb is formed The quantity of gold, the hydrogen that caltalyst phase is adsorbed is greatly reduced, and the trend that deep hydrogenation occurs for acetylene substantially reduces, catalyst Selectivity significantly improves.
The acquisition of the catalyst preferably includes following steps:With hydroxyl dipyridyl derivatives organic solution, dipping carries Body obtains hydroxyl-bipyridyl/Al after drying2O3Precursor, the mixed-cation solution for preparing Pd, Pb impregnate hydroxyl-connection pyrrole Pyridine/Al2O3Precursor, it is dry at 60 DEG C~150 DEG C, obtain PdPb- hydroxyls-bipyridyl/Al2O3Precursor.300~600 DEG C 2~12h of roasting temperature, obtains required catalyst.
Carrier of the present invention can be alumina support or mainly contain Al2O3, wherein the mixing also doped with other oxides Object, other oxides are silica, titanium oxide, magnesia and/or calcium oxide.The aluminium oxide can be γ, δ, θ, α or its In several mixing crystal form, preferably θ, α or its mix crystal form.
Carrier can be spherical in the present invention, cylindrical, circular ring shape, bar shaped, cloverleaf pattern, bunge bedstraw herb shape etc..
Following procedure may be used to implement in catalyst preparation of the present invention, and the preparation method of the catalyst includes such as Lower step:
A. the organic solution of hydroxyl dipyridyl derivatives is mixed with carrier, solution is made to be absorbed, 20 DEG C~60 Reaction 2 at a temperature of DEG C~for 24 hours, solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain hydroxyl bipyridyl/Al2O3Before Body.The molal quantity of hydroxyl-bipyridyl/(Pd+Pb) is preferably 1~100;It is total that the volume of organic solution is preferably equal to or greater than carrier The 80% of volume.
B. prepare Pd, Pb mixed-cation solution, at a temperature of 30 DEG C~100 DEG C with hydroxyl obtained by step A-connection pyrrole Pyridine/Al2O3Precursor reaction 2~for 24 hours, solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain PdPb- hydroxyls-connection pyrrole Pyridine/Al2O3Precursor.
The ratio between the molal quantity of Pb and the molal quantity of Pd are preferably 0.4~7, and it is 1.0~4.0 preferably to adjust pH value;Pd, Ni's The volume of mixed-cation solution is preferably hydroxyl-bipyridyl/Al2O3The 60%~200% of precursor total volume.
C. the PdPb- hydroxyls-bipyridyl/Al prepared by step B2O3Precursor 300~600 DEG C of roasting temperatures 2~ 12h so that PdPb- hydroxyls-bipyridyl/Al2O3Precursor is changed into corresponding metal composite oxide, obtains catalyst.
In catalyst in use, can H be used catalyst made from above method in the reactor2Reduction treatment is carried out, Obtain reduction-state catalyst.
Reactor refers to adiabatic reactor reactor in the present invention.Can be single or more, preferably 2~3.
Inventor also found, when carrying out selective hydrogenation reaction using this method, the active of catalyst reaction, selectivity are It is significantly improved, ethylene increment increases, and green oil generating amount reduces, anticoking capability enhancing.
Meanwhile palladium used in the method for the present invention-lead catalyst, it is higher to be more suitably applied to C-4-fraction, MAPD contents Carbon two, carbon three select hydrogenation plant.The catalyst forms, and has and C-4-fraction, MAPD and palladium is hindered to form soluble complexity Compound and the effect being lost in, under C-4-fraction, the higher working condition of MAPD contents, still have excellent hydrogenation activity and Stability.
Description of the drawings
Attached drawing 1 is to select hydrogenation technique flow chart using a kind of carbon two of the present invention.
In figure:1-oil scrubber;2-water scrubbers;3-caustic wash towers;4-driers;5-domethanizing columns;6-front-end deethanizations Tower;7-Acetylene converters;8-compressors.
Specific implementation mode
Embodiment 1
Weigh Φ 3.4, specific surface area 21.0m2/ g, hole hold 0.31mL/g, the spherical α-Al of heap density 0.81g/ml2O3 Carrier 500g.
By 52.37g 4,4- dihydroxy -2,2- bipyridyls are dissolved in 500mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned In solution, after after standing 2.5h 4,4- dihydroxy -2,2- bipyridyls being loaded on alumina support completely, 80 DEG C of dryings 8h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.37g Pd (NO3)2、1.47g Pb(NO3)2500mL deionized waters are dissolved in, 10mL concentrated nitric acids are slowly added to, Stirring is 2.2 to adjusting pH value is completely dissolved, and is configured to mixed solution.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to The solution prepared stirs 10min, stands 2.5h, pours out raffinate, obtain PdPb- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl Base-bipyridyl molal quantity:(Pd+Pb)=30).3h is roasted in air atmosphere at a temperature of 550 DEG C after 120 DEG C of dry 5h, is obtained (Pd-Pb)/Al2O3Catalyst.It is positioned in fixed-bed reactor before use, is 99.9% with hydrogen purity, air speed is 200h-1Gas obtain load type palladium-lead catalyst S-1 at a temperature of 120 DEG C.Measuring catalyst Pd contents is 0.030%, Pb content are 0.32%.
Comparative example 1
Weigh Φ 3.4, specific surface area 21.0m2/ g, hole hold 0.31mL/g, the spherical α-Al of heap density 0.81g/ml2O3 Carrier 500g.
A, functionalized poly vinyl chloride (PVC)/Al2O3Preparation
PVC 8.9g are dissolved completely in 800mlTHF (tetrahydrofuran), by above-mentioned carrier impregnation to above-mentioned solution, PVC is set to be adsorbed in Al after standing 2h2O3Surface, drying for standby.Obtain PVC/Al2O3
119.28g dicyandiamides and 4.0gNa is added2CO3, the PVC/Al being prepared is added2O3Flow back 1h, is cooled to room Temperature is washed with deionized to neutrality, drying for standby.Obtain functionalization PVC/Al2O3
B, Pd-Pb- high-molecular complexes/Al2O3The preparation of presoma
Weigh 0.37g Pd (NO3)2、1.47g Pb(NO3)2600mL deionized waters are dissolved in, it is 1.5 to adjust pH value, is made into mixed Close solution.Take the functionalization-PVC/Al prepared2O3Presoma adds it to Pd (NO3)2、Pb(NO3)2Mixed solution In, 30min is stirred, raffinate is poured out, above-mentioned product is washed with deionized to neutrality, 120 DEG C of dry 4h are obtained (Pd-Pb)- PVC/Al2O3Presoma.
C, the preparation of catalyst
By the presoma of above-mentioned preparation, 550 DEG C of roasting 2h, obtain oxidation state (Pd-Pb)/Al in air atmosphere2O3Catalysis Agent.It is positioned in fixed-bed reactor before use, is 99.9% with hydrogen purity, air speed 200h-1Gas, at 120 DEG C At a temperature of, obtain load type palladium-lead catalyst D-1.It is 0.32% that measure catalyst Pd contents, which be 0.030%, Pb contents,.
Using back end hydrogenation technique, process flow chart is as shown in Fig. 1, and raw material group becomes:
C2H2:1.6% (Φ), C2H475.3% (Φ), C2H623.1% (Φ).
Reaction condition:Two sections of adiabatic reactor reactor cascade reactions, i.e. first stage reactor outlet material enter second stage reactor. Every section of reactor has independent air distribution system.
Material gas space velocity:2000h-1, operating pressure:1.7MPa, each reactor catalyst loadings:450ml.One section anti- Answer device H2/C2H2=1.5:1 (molar ratio);Second stage reactor H2/C2H2=3:1 (molar ratio), the result after examination in 200 hours As shown in table 1.
1 catalyst 200h performance average values of table
Embodiment 2
Weigh Φ 3.8mm, high 3.8mm, specific surface area 54.0m2/ g, Kong Rongwei 0.46ml/g, heap density are 0.69g/ Cylindrical θ-the Al of ml2O3Carrier 500g.
By 2.01g 4,4- dihydroxy -2,2- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned molten In liquid, after after standing 8h dihydroxy -2,2- bipyridyl being loaded on alumina support completely, 90 DEG C of dry 8h obtain hydroxyl Base-bipyridyl/Al2O3Precursor.
Weigh 0.73gPd (NO3)2、4.61gPb(NO3)2650mL deionized waters are dissolved in, it is 2.8 to adjust pH value, is made into mixing Solution.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min, stands 8h, pours out residual Liquid, dry 6h, obtains PdPb- hydroxyls-bipyridyl/Al at 100 DEG C of remaining solid2O3Precursor (hydroxyl-bipyridyl molal quantity: (Pd+Pb)=1).
By the presoma of above-mentioned preparation, 500 DEG C of roasting 4h in air atmosphere.Fixed-bed reactor is positioned over before use In, it is 99.9% with hydrogen purity, air speed 200h-1Gas obtain load type palladium-lead catalyst S- at a temperature of 120 DEG C 2.It is 0.57% that measure catalyst Pd contents, which be 0.060%, Pb contents,.
Comparative example 2
Weigh Φ 4.0mm, high 4.0mm, specific surface area 55.0m2/ g, Kong Rongwei 0.45ml/g, heap density are 0.68g/ Cylindrical θ-the Al of ml2O3Carrier 500g.
A, functionalized polystyrene acrylonitrile (SAN)/Al2O3Preparation
SAN resin 2.2g are weighed, are dissolved in 600ml DMF (dimethylformamide) solvent, stirring at room temperature makes SAN trees Fat is completely dissolved, be added in this solution it is above-mentioned weighed carrier, stand 1 hour after being sufficiently stirred, detach dry after solvent, obtain To SAN/Al2O3
By SAN/Al obtained above2O3, it is added in 500ml deionized waters, 57.6g ethylenediamines is added, flows back 4h, cold But product is taken out afterwards, is washed to neutrality, is dried to obtain functionalization-SAN/Al2O3
B、(Pd-Pb)-SAN/Al2O3The preparation of presoma
Weigh 0.73gPd (NO3)2、4.61gPb(NO3)21200mL deionized waters are dissolved in, it is 2.5 to adjust pH value, is made into mixing Solution.Take the functionalization-SAN/Al prepared2O3Presoma, by functionalization-SAN/Al2O3It is added to Pd (NO3)2、Pb(NO3)2 Mixed solution in, stir 5min, pour out raffinate, above-mentioned product is washed with deionized to neutrality, (Pd- is obtained after dry Pb)-SAN/Al2O3Presoma.
C, the preparation of catalyst
The presoma of above-mentioned preparation is obtained into Pd-Pb/Al in 500 DEG C of roasting 4h of air atmosphere2O3Catalyst.Before use It is positioned in fixed-bed reactor, is 99.9% with hydrogen purity, air speed 200h-1Gas obtained at a temperature of 120 DEG C To load type palladium-lead catalyst D-2.It is 0.57% that measure catalyst Pd contents, which be 0.060%, Pb contents,.
Using back end hydrogenation technique, process flow chart is as shown in Fig. 1, and raw material group becomes:
C2H2:1.4% (Φ), C2H480.0% (Φ), C2H618.6% (Φ).
Reaction condition:Two sections of adiabatic reactor reactor cascade reactions, i.e. first stage reactor outlet material enter second stage reactor. Every section of reactor has independent air distribution system.
Material gas space velocity:6000h-1, operating pressure:2.0MPa, each reactor catalyst loadings:450ml.One section anti- Answer device H2/C2H2=1.5:1 (molar ratio);Second stage reactor H2/C2H2=4:1 (molar ratio), the result after examination in 200 hours As shown in table 2.
2 200h catalyst performance average values of table
Embodiment 3
Weigh Φ 3.0mm, specific surface area 34.0m2/ g, Kong Rongwei 0.25ml/g, heap are more spherical than the tooth for 0.76g/ml Carrier 500g, wherein Al2O3460g, titanium oxide 40g, Al2O3For the mixing crystal form of θ, α.
By 98.45g 6,6'- dihydroxy -3,3'- bipyridyls are dissolved in 700mL ethanol solutions, by above-mentioned carrier impregnation upper It states in solution, after after standing 12h 6,6'- dihydroxy -3,3'- bipyridyls being loaded on alumina support completely, 120 DEG C dry Dry 4h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.40gPd (NO3)2,0.74g Pb(NO3)2600mL deionized waters are dissolved in, it is 3.2 to adjust pH value, is made into mixing Solution.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min, stands 8h, pours out residual Liquid, 100 DEG C of dry 8h obtain PdPb- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity:(Pd+Pb)=90).
By the presoma of above-mentioned preparation, 450 DEG C of roasting 8h in air atmosphere.Fixed-bed reactor is positioned over before use In, it is 99.9% with hydrogen purity, air speed 200h-1Gas obtain load type palladium-lead catalyst S- at a temperature of 120 DEG C 3.It is 0.16% that measure catalyst Pd contents, which be 0.04%, Pb contents,.
Comparative example 3
Weigh Φ 3.0mm, specific surface area 35.0m2/ g, Kong Rongwei 0.20ml/g, heap are more spherical than the tooth for 0.75g/ml Carrier 500g, wherein Al2O3460g, titanium oxide 40g, Al2O3For the mixing crystal form of θ, α.
Weigh 0.40gPd (NO3)2,0.74g Pb(NO3)2, 200mL deionized waters are dissolved in, it is 3 to adjust pH value, is made into mixing Solution will shake 0.5 hour after the solution spraying to above-mentioned carrier, after 100 DEG C of dry 8h, 500 DEG C of roastings in air atmosphere 4h obtains (Pd-Pb)/Al2O3Catalyst.It is positioned in fixed-bed reactor before use, is 99.9% with hydrogen purity, air speed For 200h-1Gas obtain load type palladium-lead catalyst D-3 at a temperature of 120 DEG C.Measuring catalyst Pd contents is 0.04%, Pb content are 0.16%.
Using back end hydrogenation technique, reaction raw materials are:
C2H2:2.2 (v%) C2H479.3 (v%), C2H618.5 (v%).
Reaction condition:Three sections of bed adiabatic reactor reactor tandem process, i.e. first stage reactor outlet material enter second-stage reaction Device, second stage reactor outlet material enter three sections of reactors, and every section of reactor has independent air distribution system.
Material gas space velocity:10000h-1, operating pressure:2.5MPa, each reactor catalyst loadings:450ml.One section 40 DEG C of reactor inlet temperature, H2/C2H2=1:1 (molar ratio);50 DEG C of second stage reactor inlet temperature, H2/C2H2=1.5:1 (molar ratio);Three sections of 80 DEG C of reactor inlet temperatures, H2/C2H2=3:1 (molar ratio);The result such as table after examination in 200 hours Shown in 3.
3 catalyst 200h performance average values of table
Embodiment 4
Weigh Φ 3.8mm, high 3.8mm, specific surface area 48.0m2/ g, Kong Rongwei 0.53mL/g, heap ratio are 0.66g/mL Tooth ball type carrier 500g, wherein Al2O3460g, titanium oxide 40g, Al2O3For the mixing crystal form of θ, α.
By 34.03g 6,6'- dihydroxy -3,3'- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation upper It states in solution, after after standing 8h 6,6'- dihydroxy -3,3'- bipyridyls being loaded on alumina support completely, 90 DEG C of dryings 10h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.61gPd (NO3)2,2.94g Pb(NO3)2650mL deionized waters are dissolved in, it is 3.8 to adjust pH value, is made into mixing Solution.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min, stands 10h, pours out residual Liquid, 90 DEG C of dry 10h obtain PdPb- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity:(Pd+Pb)=10).
By the presoma of above-mentioned preparation, 600 DEG C of roasting 2h in air atmosphere.Fixed-bed reactor is positioned over before use In, it is 99.9% with hydrogen purity, air speed 200h-1Gas obtain load type palladium-lead catalyst S- at a temperature of 120 DEG C 4.It is 0.64% that measure catalyst Pd contents, which be 0.05%, Pb contents,.
Comparative example 4
Weigh Φ 3.8mm, high 3.8mm, specific surface area 48.0m2/ g, Kong Rongwei 0.53ml/g, heap ratio are 0.66g/ml Tooth ball type carrier 500g, wherein Al2O3460g, titanium oxide 40g, Al2O3For the mixing crystal form of θ, α.
By 34.03g 6,6'- dihydroxy -3,3'- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation upper It states in solution, after after standing 8h 6,6'- dihydroxy -3,3'- bipyridyls being loaded on alumina support completely, 90 DEG C of dryings 10h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh appropriate Pd (NO3)2、AgNO3, 650mL deionized waters are dissolved in, it is 3.8 to adjust pH value, is made into mixed solution.It will be upper State hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min, stands 10h, pours out raffinate, and 90 DEG C dry Dry 10h obtains Pd-Ag- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity:(Pd+Ag)=10).
By the presoma of above-mentioned preparation, 600 DEG C of roasting 2h in air atmosphere.Fixed-bed reactor is positioned over before use In, it is 99.9% with hydrogen purity, air speed 200h-1Gas obtain load type palladium-silver catalyst D- at a temperature of 120 DEG C 4.It is 0.34% that measure catalyst Pd contents, which be 0.05%, Ag contents,.
Using back end hydrogenation technique, reaction raw materials are:
C2H2:2.2 (v%) C2H479.3 (v%), C2H618.5 (v%).
Reaction condition:Three sections of bed adiabatic reactor tandem process, i.e. first stage reactor outlet material enter second stage reactor, Second stage reactor outlet material enters three sections of reactors, and every section of reactor has independent air distribution system.
Material gas space velocity:10000h-1, operating pressure:2.5MPa, each reactor catalyst loadings:450ml.One section 40 DEG C of reactor inlet temperature, H2/C2H2=1:1 (molar ratio);50 DEG C of second stage reactor inlet temperature, H2/C2H2=1.5:1 (molar ratio);Three sections of 80 DEG C of reactor inlet temperatures, H2/C2H2=3:1 (molar ratio);The result such as table after examination in 200 hours Shown in 5.
5 catalyst 200h performance average values of table
It is and organic and when active component content is identical as can be seen that compared with using traditional preparation catalyst Macromolecular grafted functional group simultaneously loads on a catalyst support, then the solution of carrier impregnation activity Pd, Pb is obtained organic high The method of molecular metal complex compound prepares catalyst and compares, and uses the method for hydrotreating of the present invention, the activity of hydrogenation reaction and choosing Selecting property is significantly better than traditional method of hydrotreating, and the production quantity of green oil is also greatly lowered in hydrogenation process.The reduction of green oil simultaneously, So that the activated centre of catalyst is not covered by by-product, catalyst activity and selectivity are kept well.

Claims (17)

1. the selection method of hydrotreating of a kind of C-2-fraction, for adding the adiabatic reactor reactor of hydrogen to be located at after domethanizing column, by second Two material of carbon from front-end deethanization tower in alkene device, it is pressurized to carry out selection plus hydrogen into adiabatic reactor reactor with after hydrogen, It is characterized in that:Pd-Pb series catalysts are housed, with Al in adiabatic reactor reactor2O3Or Al2O3It is with other hopcalites Carrier is in terms of 100% by the quality of catalyst, and wherein Pd contents 0.025~0.06%, Pb contents are 0.05~0.70%, are urged The specific surface area of agent is 20~60m2/ g, pore volume are 0.15~0.70mL/g;The catalyst passes through load in preparation process Body is combined with hydroxyl dipyridyl derivatives, and hydroxyl bipyridyl forms metal complex with active component;Reaction condition is:Absolutely 40~100 DEG C, 1.5~2.5MPa of reaction pressure, 2000~10000h of gas space velocity of hott bed reactor inlet temperature-1
2. selection method of hydrotreating according to claim 1, it is characterised in that catalyst preparation process includes at least:It will be with hydroxyl The dipyridyl derivatives of base load on carrier, then by the extra hydroxyl of hydroxyl dipyridyl derivatives and/or nitrogen base with The cation of Pd, Pb form complex ion.
3. selection method of hydrotreating according to claim 2, it is characterised in that hydroxyl dipyridyl derivatives are hydroxyl 2,2 ,-dipyridyl derivatives or hydroxyl 3,3 ,-dipyridyl derivatives.
4. selection method of hydrotreating according to claim 1, it is characterised in that carrier is aluminium oxide, or is mainly contained Al2O3, wherein also doped with other oxides, other oxides are silica, titanium oxide, magnesia and/or calcium oxide;It is described Aluminium oxide be γ, δ, θ, α or in which several mixing crystal form Al2O3
5. selection method of hydrotreating according to claim 4, it is characterised in that the aluminium oxide is θ, α or it mixes crystal form Al2O3
6. selection method of hydrotreating according to claim 1, it is characterised in that carrier is spherical, cylindrical, circular ring shape, item Shape, cloverleaf pattern or bunge bedstraw herb shape.
7. according to any selection method of hydrotreating of claim 1-6, it is characterised in that the acquisition of catalyst includes following step Suddenly:With hydroxyl dipyridyl derivatives organic solution, impregnated carrier obtains hydroxyl-bipyridyl/Al after drying2O3Preceding body Body, the mixed-cation solution for preparing Pd, Pb impregnate hydroxyl-bipyridyl/Al2O3Precursor, it is dry at 60 DEG C~150 DEG C, it obtains To PdPb- hydroxyls-bipyridyl/Al2O3Precursor;In 300~600 DEG C of 2~12h of roasting temperature, required catalyst is obtained.
8. selection method of hydrotreating according to claim 7, it is characterised in that the preparation method of catalyst includes the following steps:
A. hydroxyl-bipyridyl/Al2O3The preparation of precursor
The organic solution of hydroxyl dipyridyl derivatives is mixed with carrier, at a temperature of 20 DEG C~60 DEG C react 2~for 24 hours, Solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain hydroxyl-bipyridyl/Al2O3Precursor;
B.PdPb- hydroxyls-bipyridyl/Al2O3The preparation of precursor
Prepare Pd, Pb mixed-cation solution, at a temperature of 30 DEG C~100 DEG C with hydroxyl-bipyridyl/Al obtained by step A2O3 Precursor reaction 2~for 24 hours, solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain PdPb- hydroxyls-bipyridyl/Al2O3Before Body;
C. the preparation of catalyst
PdPb- hydroxyls-bipyridyl/Al prepared by step B2O3Precursor is in 300~600 DEG C of 2~12h of roasting temperature so that PdPb- hydroxyls-bipyridyl/Al2O3Precursor is changed into corresponding metal composite oxide, obtains catalyst.
9. selection method of hydrotreating according to claim 8, it is characterised in that hydroxyl-bipyridyl/(Pd+Pb) in step A Molal quantity is 1~100:1.
10. selection method of hydrotreating according to claim 8, it is characterised in that in stepb, the mixed-cation of Pd, Pb Solution is the mixed solution of palladium nitrate and plumbi nitras.
11. selection method of hydrotreating according to claim 8, it is characterised in that in stepb, the molal quantity of Pb and rubbing for Pd The ratio between your number is 0.4~7:1.
12. selection method of hydrotreating according to claim 8, it is characterised in that in stepb, adjust the mixing sun of Pd, Pb Solion pH value is 1.0~4.0.
13. selection method of hydrotreating according to claim 1, it is characterised in that hydrogen is 0.8~4 with acetylene volume ratio:1.
14. selection method of hydrotreating according to claim 1, it is characterised in that adiabatic reactor reactor reaction bed number is two sections Or three sections of beds.
15. selection method of hydrotreating according to claim 14, it is characterised in that adiabatic reactor reactor reaction bed number is two Duan Shi, first segment reactor hydrogen are 1~1.5 with acetylene volume ratio:1, second segment reactor hydrogen and acetylene volume ratio be 2~ 4:1.
16. selection method of hydrotreating according to claim 14, it is characterised in that adiabatic reactor reactor reaction bed number is three Duan Shi, first segment reactor hydrogen are 0.8~1.2 with acetylene volume ratio:1, second segment reactor hydrogen is 1 with acetylene volume ratio ~1.5:1, third section reactor hydrogen is 1.5~3.0 with acetylene volume ratio:1.
17. selection method of hydrotreating according to claim 1, it is characterised in that can contain in hydrogenating materials gas and be not higher than 0.1 The C-4-fraction of volume %.
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