CN105750032A - Anti-abrasion lining board for cement ball mill and manufacturing method of anti-abrasion lining board - Google Patents
Anti-abrasion lining board for cement ball mill and manufacturing method of anti-abrasion lining board Download PDFInfo
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- CN105750032A CN105750032A CN201610199238.0A CN201610199238A CN105750032A CN 105750032 A CN105750032 A CN 105750032A CN 201610199238 A CN201610199238 A CN 201610199238A CN 105750032 A CN105750032 A CN 105750032A
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- base material
- ball mill
- tungsten carbide
- resistant coating
- wear
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- 239000004568 cement Substances 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005299 abrasion Methods 0.000 title abstract description 9
- 238000000498 ball milling Methods 0.000 title 1
- 239000000463 material Substances 0.000 claims abstract description 84
- 239000011248 coating agent Substances 0.000 claims abstract description 65
- 238000000576 coating method Methods 0.000 claims abstract description 65
- 239000000843 powder Substances 0.000 claims abstract description 43
- UONOETXJSWQNOL-UHFFFAOYSA-N tungsten carbide Chemical compound [W+]#[C-] UONOETXJSWQNOL-UHFFFAOYSA-N 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 26
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims abstract description 22
- 239000002245 particle Substances 0.000 claims abstract description 22
- 239000002994 raw material Substances 0.000 claims abstract description 9
- 238000010286 high velocity air fuel Methods 0.000 claims description 16
- 229910000684 Cobalt-chrome Inorganic materials 0.000 claims description 10
- 239000010952 cobalt-chrome Substances 0.000 claims description 10
- NFFIWVVINABMKP-UHFFFAOYSA-N methylidynetantalum Chemical compound [Ta]#C NFFIWVVINABMKP-UHFFFAOYSA-N 0.000 claims description 10
- 229910003468 tantalcarbide Inorganic materials 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 9
- MTPVUVINMAGMJL-UHFFFAOYSA-N trimethyl(1,1,2,2,2-pentafluoroethyl)silane Chemical compound C[Si](C)(C)C(F)(F)C(F)(F)F MTPVUVINMAGMJL-UHFFFAOYSA-N 0.000 claims description 9
- 229910009043 WC-Co Inorganic materials 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 7
- 229910000851 Alloy steel Inorganic materials 0.000 claims description 5
- 229910000975 Carbon steel Inorganic materials 0.000 claims description 4
- 239000010962 carbon steel Substances 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 2
- 238000005260 corrosion Methods 0.000 abstract description 11
- 230000007797 corrosion Effects 0.000 abstract description 10
- 101000908384 Bos taurus Dipeptidyl peptidase 4 Proteins 0.000 abstract description 5
- 238000005520 cutting process Methods 0.000 abstract description 2
- 238000002360 preparation method Methods 0.000 abstract description 2
- 238000010285 flame spraying Methods 0.000 abstract 2
- 229910000831 Steel Inorganic materials 0.000 description 14
- 239000010959 steel Substances 0.000 description 14
- 238000000227 grinding Methods 0.000 description 6
- 238000009628 steelmaking Methods 0.000 description 6
- 239000000758 substrate Substances 0.000 description 5
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 229910052804 chromium Inorganic materials 0.000 description 4
- 239000011651 chromium Substances 0.000 description 4
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 3
- 238000005275 alloying Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 229910052750 molybdenum Inorganic materials 0.000 description 3
- 239000011733 molybdenum Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 2
- 239000000956 alloy Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 229910000734 martensite Inorganic materials 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 230000035939 shock Effects 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 229910052720 vanadium Inorganic materials 0.000 description 2
- LEONUFNNVUYDNQ-UHFFFAOYSA-N vanadium atom Chemical compound [V] LEONUFNNVUYDNQ-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- 229910001339 C alloy Inorganic materials 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000008199 coating composition Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 239000008187 granular material Substances 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 239000010955 niobium Substances 0.000 description 1
- GUCVJGMIXFAOAE-UHFFFAOYSA-N niobium atom Chemical compound [Nb] GUCVJGMIXFAOAE-UHFFFAOYSA-N 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C17/00—Disintegrating by tumbling mills, i.e. mills having a container charged with the material to be disintegrated with or without special disintegrating members such as pebbles or balls
- B02C17/18—Details
- B02C17/22—Lining for containers
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C4/00—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
- C23C4/04—Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
- C23C4/06—Metallic material
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Plasma & Fusion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Food Science & Technology (AREA)
- Crushing And Grinding (AREA)
- Coating By Spraying Or Casting (AREA)
- Powder Metallurgy (AREA)
Abstract
The invention discloses an anti-abrasion lining board for a cement ball mill.The work face of a lining board base material is wavy or in a concave-convex grid shape or in a step shape.The surface of the work face of the base material is further coated with an anti-abrasion coating which is a tungsten carbide anti-abrasion coating coated through supersonic flame spraying.The level of tungsten carbide powder particles adopted in the coating ranges from WC10 to WC100.The base material is manufactured from low-carbon steel.The invention further discloses a manufacturing method of the anti-abrasion lining board for the cement ball mill.The method includes the steps of base material selection, size processing, work face processing, coating raw material preparation, supersonic flame spraying and the like.The surface of the work face of the manufactured lining board is high in strength, good in abrasion resistance and impact resistance, low in cost, good in corrosion resistance, low in work loss, long in service life, good in economic efficiency, capable of assisting in material cutting, not prone to falling off and capable of improving work efficiency of the ball mill, and a prepared material is high in purity.
Description
Technical field
The present invention relates to cement manufacture field, particularly relate to a kind of cement ball mill abrasion-proof backing block and manufacture method thereof.
Background technology
Ball mill is the milling equipment that the industries such as metallurgical ore grinding, cement, generating are conventional.The Main Function of ball grinding machine lining board is protection grinding machine and drives abrading-ball be ground material and pulverize.The main failure forms of ball grinding machine lining board is the abrasive wear under small capacity hump, and according to statistics, the iron and steel that China consumes every year on ball mill reaches millions of tons.The most how to improve the focus of the wearability always research of ball grinding machine lining board.
Now commonly using lining material is high strength steel, but its wearability is the most poor, and service life is short, and due to the poor toughness that high strength steel is general, liner plate the most easily ftractures, it is broken to collapse so that repair demolition is extremely difficult;And with low-carbon alloy steel making ball grinding machine lining board, there is again intensity and hardness is low, the deficiency that wears no resistance;In order to improve obdurability and the wearability of steel alloy, generally will add the alloying elements such as molybdenum, nickel, chromium, tungsten, vanadium, the most in short supply along with alloy resource, molybdenum, nickel, chromium, tungsten, vanadium etc. are becoming tight alloy supply day, price rapidly goes up, and causes common iron and steel high-abrasive material production cost constantly to rise;Meanwhile, current main flow liner plate mostly is martensite steel sections, easily undergoes phase transition more than 250 DEG C, causes liner plate hydraulic performance decline, is therefore not suitable for working under the operating mode of long-time, high intensity.It addition, many of existing liner plate considers the intensity of liner plate itself, toughness and corrosion resistance etc., do not account for the ability of liner plate secondary process material, and material easily sticks on liner plate;Meanwhile, stainless steel cost is high and the most wear-resisting, and high strength steel is wear-resisting but the most corrosion-resistant, all easily due to abrasion or corrosion impact working face, reduces the degree of purity of made material simultaneously.
In the Patents the most applied for, patent " a kind of large-size ball mill liner plate and casting method thereof " (application number: 201010294909.4, publication date: 2011-01-26), disclose a kind of anti-wear performance excellent, hardness is high, good toughness, the preparation method of intensity height liner plate, in conventional steel liner plate, add the multiple alloying elements such as silicon, chromium, molybdenum, boron, niobium promote wearability and the toughness of liner plate, but this liner plate is the most corrosion-resistant;It addition, remain martensite steel sections, non-refractory;Simultaneously as matrix limits, its impact resistance is the most poor, and work long hours cracky.Patent " lining sheet for ball mill of a kind of high-wear resistance " (application number: 201410364512.6, publication date: 2014-10-29), disclose a kind of essence high-strength stainless steel liner plate as base material, and the average tempering technique used, high temperature resistant, but it have employed the alloying element such as chromium, titanium in a large number, raw material are smelted difficult and expensive, simultaneously result in this liner plate Castability poor, cannot be used for manufacturing large-scale liner plate, range of application is not wide, meanwhile, the addition of a large amount of carbon also make this liner plate cannot complete austenitizing, corrosion resistance is the best.It addition, above-mentioned two parts of patents the most only consider the intensity of liner plate itself, toughness and corrosion resistance etc., do not account for the ability of liner plate secondary process material, and material easily sticks on liner plate.
Summary of the invention
For drawbacks described above present in prior art, it is desirable to provide a kind of wear-resisting, high temperature resistant, corrosion-resistant, impact resistance, good economy performance, length in service life, material are difficult to adhere to, can secondary process material and the cement ball mill abrasion-proof backing block of made material high purity.
To achieve these goals, the present invention by the following technical solutions: a kind of cement ball mill abrasion-proof backing block, including the base material possessing installed surface and working face, it is characterised in that: described base material working face undulate or concavo-convex latticed;Described base material face surface is also coated with wear-resistant coating, and this wear-resistant coating is the tungsten carbide system wear-resistant coating using HVAF coating.
Above-mentioned cement ball mill abrasion-proof backing block, wherein: described tungsten carbide system wear-resistant coating is preferably WC-CoCr or WC-Co, and tungsten carbide powder particle grades contained by it is WC10-WC100.
Above-mentioned cement ball mill abrasion-proof backing block, wherein: the composition of tungsten carbide system wear-resistant coating also includes the one in tantalum carbide powder, titanium carbide powder or combinations thereof thing;A kind of or combinations thereof thing in described tantalum carbide powder, titanium carbide powder accounts for the 3-5% of tungsten carbide system wear-resistant coating gross mass the most altogether.
Above-mentioned cement ball mill abrasion-proof backing block, wherein: described base material uses mild steel manufacture, described mild steel includes that carbon content is less than carbon steel and the carbon content steel alloy less than 0.25% of 0.25%.
The manufacture method of the cement ball mill abrasion-proof backing block of above-mentioned water, it comprises the following steps:
(1) select the carbon content carbon steel less than 0.25% and the carbon content steel alloy less than 0.25% as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as the shape needed, such as waveform or concavo-convex latticed or stepped;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-CoCr or WC-Co, it is ensured that its particle grades is WC10-WC100;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
The manufacture method of above-mentioned cement ball mill abrasion-proof backing block, in its step (3) in addition to selecting tungsten carbide powder, the 3-5% also pressing tungsten carbide system wear-resistant coating gross mass mixes the one in tantalum carbide powder, titanium carbide powder or combinations thereof thing, mixes.
Compared with the prior art, due to the fact that and have employed such scheme, prepared liner plate working face wearability is high, and case hardness is at more than 2200HV, far above the hardness of conventional High Intensity steel about 700HV;Mild steel strong shock resistance, and low cost, although itself not wear-and corrosion-resistant, but owing to working face is coated with wear-resisting, anti-corrosion tungsten carbide coating, solve its working face wear-and corrosion-resistant problem, installed surface is fitted with shell, the most perishable, even if there being slight erosion to nor affect on its service behaviour and the degree of purity of made material;Tungsten carbide material high abrasion resistance, have concurrently shock resistance, good toughness mild steel as base material, working loss is low, and adaptability is good, and service life is long, good economy performance;Base material working face is wavy or textured, and the coating being coated in its surface also thus presents same form, can assisted machining material, preferred coating composition further increases the antiknock ability of coating, is beneficial to cut cement granules;Meanwhile, tungsten carbide coating uses HVAF to be coated in the surface of low-carbon steel that affinity is good, and adhesion is good, difficult drop-off, furthermore tungsten carbide cutting power is strong, wearability good, and the operating efficiency of ball mill can be greatly improved, and makes prepared material high purity simultaneously.
Accompanying drawing explanation
Fig. 1 is the partial schematic diagram of the waveform working face of base material of the present invention;
Fig. 2 is the partial schematic diagram of the stepped working face of base material of the present invention;
Fig. 3 is the partial schematic diagram of the concavo-convex latticed working face of base material of the present invention.
Detailed description of the invention
Embodiment 1:
A kind of cement ball mill abrasion-proof backing block, including possessing the base material of installed surface and working face and being coated in the wear-resistant coating of substrate surface, wherein: described base material working face undulate;Described wear-resistant coating is the WC-Co coating that with the addition of 3% tantalum carbide powder using HVAF coating, and the powder particle grade that this coating uses is WC10;Described base material uses 10#Steel making.Its manufacture method comprises the following steps:
(1) 10 are selected#Steel is as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as waveform;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-Co, it is ensured that its particle grades is WC10;And press tungsten carbide system wear-resistant coating gross mass 3% incorporation tantalum carbide powder, mix;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
Wherein, the method that the method for HVAF, liner plate are installed is prior art, repeats no more, lower same.
Embodiment 2:
A kind of cement ball mill abrasion-proof backing block, including possessing the base material of installed surface and working face and being coated in the wear-resistant coating of substrate surface, wherein: described base material working face is concavo-convex latticed;Described wear-resistant coating is the WC-CoCr coating that with the addition of 5% titanium carbide powder using HVAF coating, and the powder particle grade that this coating uses is WC100;Described base material uses 20Cr steel making.Its manufacture method comprises the following steps:
(1) select 20Cr steel as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as concavo-convex latticed;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-CoCr, it is ensured that its particle grades is WC100;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
Embodiment 3:
A kind of cement ball mill abrasion-proof backing block, including possessing the base material of installed surface and working face and being coated in the wear-resistant coating of substrate surface, wherein: described base material working face undulate;Described wear-resistant coating is the WC-CoCr coating that with the addition of 2% titanium carbide powder and 2% tantalum carbide powder using HVAF coating, and the powder particle grade that this coating uses is WC20;Described base material uses 20Cr steel making.
Its manufacture method comprises the following steps:
(1) select 20Cr steel as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as waveform;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-CoCr, it is ensured that its particle grades is WC20;And press 2% interpolation titanium carbide powder and tantalum carbide powder of tungsten carbide system wear-resistant coating gross mass respectively, mix;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
Embodiment 4:
A kind of cement ball mill abrasion-proof backing block, including possessing the base material of installed surface and working face and being coated in the wear-resistant coating of substrate surface, wherein: described base material working face is concavo-convex latticed or stepped;Described wear-resistant coating is the WC-CoCr coating using HVAF coating, and the powder particle grade that this coating uses is WC100;Described base material uses 20Cr steel making.Its manufacture method comprises the following steps:
(1) select 20Cr steel as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as concavo-convex latticed or stepped;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-CoCr, it is ensured that its particle grades is WC100;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
Embodiment 5:
A kind of cement ball mill abrasion-proof backing block, including possessing the base material of installed surface and working face and being coated in the wear-resistant coating of substrate surface, wherein: described base material working face undulate or stepped;Described wear-resistant coating is the WC-Co coating using HVAF coating, and the powder particle grade that this coating uses is WC10;Described base material uses 25#Steel making.Its manufacture method comprises the following steps:
(1) 25 are selected#Steel is as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as waveform or stepped;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-Co, it is ensured that its particle grades is WC10;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
Described above to the disclosed embodiments, only for making professional and technical personnel in the field be capable of or using the present invention.Multiple amendment to these embodiments will be apparent from for those skilled in the art, and generic principles defined herein can realize without departing from the spirit or scope of the present invention in other embodiments.Therefore, the present invention is not intended to be limited to the embodiments shown herein, and is to fit to the widest scope consistent with principles disclosed herein and features of novelty.
Claims (6)
1. a cement ball mill abrasion-proof backing block, including the base material possessing installed surface and working face, it is characterised in that: described base material working face undulate or concavo-convex latticed or stepped;Described base material face surface is also coated with wear-resistant coating, and this wear-resistant coating is the tungsten carbide system wear-resistant coating using HVAF coating.
A kind of cement ball mill abrasion-proof backing block the most according to claim 1, it is characterised in that: described tungsten carbide system wear-resistant coating is preferably WC-CoCr or WC-Co, and tungsten carbide powder particle grades contained by it is WC10-WC100.
A kind of cement ball mill abrasion-proof backing block the most according to claim 1 and 2, it is characterised in that: the composition of tungsten carbide system wear-resistant coating also includes the one in tantalum carbide powder, titanium carbide powder or combinations thereof thing;A kind of or combinations thereof thing in described tantalum carbide powder, titanium carbide powder accounts for the 3-5% of tungsten carbide system wear-resistant coating gross mass the most altogether.
A kind of cement ball mill abrasion-proof backing block the most according to claim 3, it is characterised in that: described base material uses mild steel manufacture, and described mild steel includes that carbon content is less than carbon steel and the carbon content steel alloy less than 0.25% of 0.25%.
The manufacture method of a kind of cement ball mill abrasion-proof backing block described in the most any of the above-described claim, it is characterised in that: comprise the following steps:
(1) select the carbon content carbon steel less than 0.25% and the carbon content steel alloy less than 0.25% as mild steel base material;
(2) mild steel base material is processed as the size needed;
(3) base material working face is processed as the shape needed, such as waveform or concavo-convex latticed or stepped;
(4) raw material of configuration tungsten carbide system wear-resistant coating: select tungsten carbide powder WC-CoCr or WC-Co, it is ensured that its particle grades is WC10-WC100;
(5) using HVAF technique, fire flame speed >=2100m/s, material powder step (3) configured sends into combustion flame, produces fusing or the particle of semi-molten, and high-speed impact, on base material face surface, forms wear-resistant coating.
The manufacture method of a kind of cement ball mill abrasion-proof backing block the most according to claim 5, it is characterized in that: in step (3) in addition to selecting tungsten carbide powder, the 3-5% also pressing tungsten carbide system wear-resistant coating gross mass mixes the one in tantalum carbide powder, titanium carbide powder or combinations thereof thing, mixes.
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CN109808214A (en) * | 2019-02-18 | 2019-05-28 | 北京固本科技有限公司 | A kind of wear-resisting squeezing item |
CN110404638A (en) * | 2019-08-29 | 2019-11-05 | 盐城工学院 | A kind of ball mill lining plate structure suitable for ultra-fine ball milling |
CN110512164A (en) * | 2019-09-06 | 2019-11-29 | 武汉苏伯曼科技有限公司 | Improve the method and mineral fine powder steam dryer of the anti-wear abrasive capacity of thermally conductive coil pipe in mineral fine powder steam dryer |
CN115740462A (en) * | 2022-09-28 | 2023-03-07 | 铜陵有色金属集团股份有限公司 | Ball mill lining plate with high wear resistance and preparation process thereof |
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CN105063539A (en) * | 2015-07-20 | 2015-11-18 | 安徽工程大学 | Method for preparing wear-resistant coating of ball mill lining plate |
CN105289805A (en) * | 2015-10-30 | 2016-02-03 | 姜殿付 | Ball grinding mill |
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CN2517488Y (en) * | 2001-06-25 | 2002-10-23 | 姚雷雨 | Hard surface durable element made of Ti carbide |
CN201603585U (en) * | 2010-01-08 | 2010-10-13 | 三河市科大博德粉末有限公司 | Ball mill lining plate with wear resistance coating layer |
CN105063539A (en) * | 2015-07-20 | 2015-11-18 | 安徽工程大学 | Method for preparing wear-resistant coating of ball mill lining plate |
CN105289805A (en) * | 2015-10-30 | 2016-02-03 | 姜殿付 | Ball grinding mill |
Cited By (6)
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CN109127101A (en) * | 2018-08-09 | 2019-01-04 | 北京天山新材料技术有限公司 | The means of defence and coal pulverizer of coal pulverizer |
CN109808214A (en) * | 2019-02-18 | 2019-05-28 | 北京固本科技有限公司 | A kind of wear-resisting squeezing item |
CN110404638A (en) * | 2019-08-29 | 2019-11-05 | 盐城工学院 | A kind of ball mill lining plate structure suitable for ultra-fine ball milling |
CN110404638B (en) * | 2019-08-29 | 2021-04-20 | 盐城工学院 | Ball mill lining plate structure suitable for superfine ball milling |
CN110512164A (en) * | 2019-09-06 | 2019-11-29 | 武汉苏伯曼科技有限公司 | Improve the method and mineral fine powder steam dryer of the anti-wear abrasive capacity of thermally conductive coil pipe in mineral fine powder steam dryer |
CN115740462A (en) * | 2022-09-28 | 2023-03-07 | 铜陵有色金属集团股份有限公司 | Ball mill lining plate with high wear resistance and preparation process thereof |
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