CN105747237A - Method for preparing microcrystalline cellulose of asparagus by applying asparagus stalks - Google Patents

Method for preparing microcrystalline cellulose of asparagus by applying asparagus stalks Download PDF

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Publication number
CN105747237A
CN105747237A CN201610103295.4A CN201610103295A CN105747237A CN 105747237 A CN105747237 A CN 105747237A CN 201610103295 A CN201610103295 A CN 201610103295A CN 105747237 A CN105747237 A CN 105747237A
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Prior art keywords
microcrystalline cellulose
germinatus phragmitis
asparagus
raw material
preparation
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CN201610103295.4A
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Inventor
周长生
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HEZE JVXINYUAN FOOD CO Ltd
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HEZE JVXINYUAN FOOD CO Ltd
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Priority to CN201610103295.4A priority Critical patent/CN105747237A/en
Publication of CN105747237A publication Critical patent/CN105747237A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Polysaccharides And Polysaccharide Derivatives (AREA)

Abstract

The invention belongs to the field of food processing, and particularly discloses a method for preparing microcrystalline cellulose of asparagus by applying asparagus stalks. The method is characterized by comprising the following steps of: adopting the asparagus stalks as raw materials, cleaning, airing, drying, carrying out enzymolysis with glucoamylase, carrying out enzymolysis with protease, boiling with alkaline, carrying out acid hydrolysis, bleaching washing, centrifugally dewatering, crushing, pressing into a block and packaging into a finished product. The product made of the asparagus stalks has the property of cellulose, and can be used for producing the microcrystalline cellulose, so that the waste of the asparagus stalks is prevented, the environmental pollution is avoided, and the utilization value of the asparagus stalks is utilized in a comprehensive manner. The method disclosed by the invention has the advantages that not only is the economic benefit increased, but also certain reference is provided for deep processing and reasonable utilization of the current asparagus stalk resources in China.

Description

Use the method that asparagus straws prepares Germinatus Phragmitis microcrystalline Cellulose
Technical field
The invention belongs to food processing field, particularly to a kind of method using asparagus straws to prepare Germinatus Phragmitis microcrystalline Cellulose.
Background technology
Microcrystalline Cellulose is the cellulose of a kind of purification, part depolymerization, white, odorless, tasteless, the crystalline powder being made up of small porous particle.Microcrystalline Cellulose (cellulosemicrociystalline), is mainly composed of the straight chain formula polysaccharose substance combined with β-Isosorbide-5-Nitrae-glucoside bond.The degree of polymerization is about 3000~10000 glucose molecules.In general Plant fiber, microcrystalline Cellulose accounts for 73%, and another 30% is amorphous cellulose.Microcrystalline Cellulose (Microcrystallinecellulose, MCC) it is native cellulose through the free flowable imperceptible corynebacterium of dilute acid hydrolysis to levelling off degree of polymerization (LOOP) or powdery porous shape granule, color is white or near-white, odorless, tasteless, granular size is typically in 20-80Lm, and levelling off degree of polymerization (LODP) is at 15-375;Do not have fibroid and mobility is extremely strong.Water insoluble, diluted acid, organic solvent and oils and fats, be partly dissolved in dilute alkaline soln, moisten and rise, have higher reactivity worth in carboxy methylation, acetylation, esterification process.Owing to having the special nature such as low degree and bigger specific surface area, microcrystalline Cellulose is widely used in medicine, light industry industry.
Additionally, MCC is also widely used for food industry and cosmetics industry.In food industry, MCC can make important functional food ingredient dietary cellulose, is a kind of desirably food supplement.The cellulosic component taking the photograph people owing to microcrystalline Cellulose is daily with people is identical, and it is regarded as a kind of safe and reliable food additive in the world.It is the extremely valuable novel product of one, and has been applied to the fields such as medical and health, food industry, light industry industry.Mainly utilize at present abroad rice husk core, beet pulp, bagasse and corncob waste material, orange peel, Pericarppium arachidis hypogaeae, Fructus Luffae, India bamboo etc. to prepare microcrystalline Cellulose, domestic mainly prepare microcrystalline Cellulose with Populus deltoides pulp for raw material, relatively costly.
At present, nearly 1,500,000 mu of the planting asparagus area in the whole nation, account for the 90% of world's cultivated area, for world's planting asparagus the first big country.The edible part asparagus spear of Germinatus Phragmitis only accounts for 23.5%, and all the other stem stalk major parts of 76.5% are taken as garbage to be allowed to rot, or on-site incineration, causes ample resources waste and environmental pollution.Preparing microcrystalline Cellulose with asparagus straws for raw material herein, cost is low, high efficiency, efficiently solves the recycling of asparagus straws, it helps eliminates and burns the asparagus straws adverse effect to ecological environment.
Summary of the invention
The present invention is for making up prior art deficiency, it is provided that a kind of method that utilization asparagus straws with low cost, that technique is simple, production efficiency is high prepares Germinatus Phragmitis microcrystalline Cellulose.
The present invention is achieved through the following technical solutions:
A kind of method using asparagus straws to prepare Germinatus Phragmitis microcrystalline Cellulose, it is characterized in that: with asparagus straws for raw material, cleaned, dry in the sun, dry, saccharifying enzyme enzymolysis, protease hydrolyzed, soda boiling, acid hydrolysis, bleaching washing, centrifuge dehydration, pulverizing, briquetting, packed products;Detailed step is as follows:
(1) clean: the straw choosing the fresh Germinatus Phragmitis of high-quality is raw material, and raw material is carried out washing stringency, to remove the microorganism of raw material surface attachment, sand, dead leaf and part pesticide residues to ensure the stability of product quality;
(2) dry in the sun: the asparagus straws after cleaning is placed on ventilation and dries, and should not tan by the sun in the sun;
(3) dry: by the asparagus straws microwave vacuum drying after dry in the sun;
(4) saccharifying enzyme enzymolysis;
(5) protease hydrolyzed;
(6) soda boiling: the raw material after enzymolysis is put into sodium hydroxide and carried out soda boiling, obtains crude fibre;
(7) acid hydrolysis: crude fibre adds hydrochloric acid solution and is hydrolyzed;
(8) bleaching washing: bleach with hydrogen peroxide after acid hydrolysis, removes pigment, and then rinsing is to neutral;
(9) centrifuge dehydration: with centrifuge, the free moisture in Germinatus Phragmitis slip is removed, become the base substrate with some strength;
(10) pulverize: adopt dry pulverization process;
(11) briquetting: utilize briquetting forming machine, obtains Germinatus Phragmitis microcrystalline Cellulose compound stalk forming by extraction;
(12) packed products: the Germinatus Phragmitis microcrystalline Cellulose through briquetting is packed, packed products.
The Germinatus Phragmitis microcrystalline Cellulose of the present invention, is made up of method of the present invention.
The invention has the beneficial effects as follows: the Germinatus Phragmitis microcrystalline Cellulose that the present invention produces, technique is simple, and production efficiency is high, and cost is low.Germinatus Phragmitis microcrystalline Cellulose product has cellulosic character, and can partly or entirely substitute Populus deltoides pulp is that raw material is prepared for cellulosic production.The microcrystalline Cellulose that asparagus straws is raw material is utilized to produce, it is therefore prevented that the waste of asparagus straws resource, it is to avoid environmental pollution, the comprehensive value that improve asparagus straws.Not only increase economic benefit, additionally it is possible to reasonably utilize asparagus straws resource.The invention solves the recycling of asparagus straws, eliminate the burning asparagus straws adverse effect to ecological environment.
Detailed description of the invention
Embodiment 1
The preparation method of the Germinatus Phragmitis microcrystalline Cellulose of the present invention, it comprises the steps:
(1) clean: the straw choosing the fresh Germinatus Phragmitis of high-quality is raw material, and raw material is carried out washing stringency, to remove the microorganism of raw material surface attachment, sand, dead leaf and part pesticide residues to ensure the stability of product quality;
Add during cleaning the multivariate table surface-active agent of 0.2 ‰ of raw materials quality, the vitamin C of 0.9 ‰ and 0.3 ‰ citric acid, to improve clean effect, remove the copper in antibacterial and other heavy metal.
(2) dry in the sun: the asparagus straws after cleaning is placed on ventilation and dries, and should not tan by the sun in the sun;
(3) dry: the asparagus straws microwave vacuum drying that will dry, baking temperature is 55 DEG C, and dry 1.5h, vacuum is 550mmHg;Microwave vacuum drying has the advantages such as quick, efficient, low temperature.
(4) saccharifying enzyme enzymolysis: put into by raw material in the water containing saccharifying enzyme, hydrolysis temperature is 55 DEG C, and enzyme concentration is the 0.5% of material weight, and enzymolysis time is 2.0h.
(5) protease hydrolyzed: enzymolysis solution pH value 3.0, under enzyme concentration 6000 μ/g, is placed in 45 DEG C of waters bath with thermostatic control, stirs 9 hours, removes protein.
(6) soda boiling: the raw material after enzymolysis is put into sodium hydroxide and carries out soda boiling, wherein sodium hydroxide soda boiling liquid weight concentration is 3%, temperature 100 DEG C, time 2h, and the weight ratio of asparagus straws raw material and sodium hydroxide solution is 1:0.6.Purpose is the protein in removing raw material and hemicellulose, obtains crude fibre;
(7) acid hydrolysis: it is the hydrochloric acid solution of 2% that the crude fibre obtained after soda boiling adds weight concentration, is hydrolyzed 1h at 90 DEG C;The weight ratio of asparagus straws raw material and hydrochloric acid solution is 1:10;
(8) bleaching washing: with the H of weight concentration 2%2O2Solution processes 1h at 60 DEG C and bleaches, it is therefore an objective to remove pigment;And carry out rinsing to neutral with the sodium sulfite solution of weight concentration 2%, then wash with water 1-3 time.The weight ratio of asparagus straws raw material and hydrogen peroxide solution is 1:5.
(9) centrifuge dehydration: being removed by the free moisture in Germinatus Phragmitis slip with centrifuge, powder granule is deposited as the base substrate with some strength;
(10) pulverize: adopt dry pulverization process, between the movable fluted disc and fixed gear plate of high speed rotating by the impact of tooth, shearing, friction and storeroom mutual effect of impact under crushed, after 40 eye mesh screens screenings the powder of required Germinatus Phragmitis microcrystalline Cellulose;
(11) briquetting: utilize briquetting forming machine, obtains Germinatus Phragmitis microcrystalline Cellulose compound stalk forming by extraction;
(12) packed products: the Germinatus Phragmitis microcrystalline Cellulose through briquetting is packed, packed products.
The Germinatus Phragmitis microcrystalline Cellulose of the present invention, is made up of method of the present invention.
Embodiment 2
The preparation method of the Germinatus Phragmitis microcrystalline Cellulose of the present invention, it comprises the steps:
(1) clean: the straw choosing the fresh Germinatus Phragmitis of high-quality is raw material, and raw material is carried out washing stringency, to remove the microorganism of raw material surface attachment, sand, dead leaf and part pesticide residues to ensure the stability of product quality;
Add during cleaning the multivariate table surface-active agent of 0.1 ‰ of raw materials quality, the vitamin C of 0.8 ‰ and 0.2 ‰ citric acid, to improve clean effect, remove the copper in antibacterial and other heavy metal.
(2) dry in the sun: the asparagus straws after cleaning is placed on ventilation and dries, and should not tan by the sun in the sun;
(3) dry: the asparagus straws microwave vacuum drying that will dry, baking temperature is 50 DEG C, and dry 2h, vacuum is 500mmHg;Microwave vacuum drying has the advantages such as quick, efficient, low temperature.
(4) saccharifying enzyme enzymolysis: put into by raw material in the water containing saccharifying enzyme, hydrolysis temperature is 50 DEG C, and enzyme concentration is the 0.6% of material weight, and enzymolysis time is 1.5h.
(5) protease hydrolyzed: PH2.0, under enzyme concentration 5000 μ/g, is placed in 50 DEG C of waters bath with thermostatic control, stirs 10 hours, removes protein.
(6) soda boiling: the raw material after enzymolysis is put into sodium hydroxide and carries out soda boiling, wherein sodium hydroxide soda boiling liquid weight concentration is 2%, temperature 80 DEG C, time 2.5h, and the weight ratio of asparagus straws raw material and sodium hydroxide solution is 1:1.5.Purpose is the protein in removing raw material and hemicellulose, obtains crude fibre;
(7) acid hydrolysis: it is the hydrochloric acid solution of 1% that the crude fibre obtained after soda boiling adds weight, is hydrolyzed 1.5h at 80 DEG C;The weight ratio of asparagus straws raw material and hydrochloric acid solution is 1:9.
(8) bleaching washing: with the H of weight concentration 1.5%2O2Solution processes 1.5h at 55 DEG C and bleaches, and carries out rinsing to neutral with sodium sulfite solution and the water of weight concentration 2%, then washes with water 1-3 time.Purpose is to remove pigment;The weight ratio of asparagus straws raw material and hydrogen peroxide solution is 1:4.
(9) centrifuge dehydration: being removed by the free moisture in Germinatus Phragmitis slip with centrifuge, powder granule is deposited as the base substrate with some strength;
(10) pulverize: adopt dry pulverization process, between the movable fluted disc and fixed gear plate of high speed rotating by the impact of tooth, shearing, friction and storeroom mutual effect of impact under crushed, after 40 eye mesh screens screenings the powder of required Germinatus Phragmitis microcrystalline Cellulose;
(11) briquetting: utilize briquetting forming machine, obtains Germinatus Phragmitis microcrystalline Cellulose compound stalk forming by extraction;
(12) packed products: the Germinatus Phragmitis microcrystalline Cellulose through briquetting is packed, packed products.
The Germinatus Phragmitis microcrystalline Cellulose of the present invention, is made up of method of the present invention.
Embodiment 3
The preparation method of the Germinatus Phragmitis microcrystalline Cellulose of the present invention, it comprises the steps:
(1) clean: the straw choosing the fresh Germinatus Phragmitis of high-quality is raw material, and raw material is carried out washing stringency, to remove the microorganism of raw material surface attachment, sand, dead leaf and part pesticide residues to ensure the stability of product quality;
Add during cleaning the multivariate table surface-active agent of 0.3 ‰ of raw materials quality, the vitamin C of 1 ‰ and 0.4 ‰ citric acid, to improve clean effect, remove the copper in antibacterial and other heavy metal.
(2) dry in the sun: the asparagus straws after cleaning is placed on ventilation and dries, and should not tan by the sun in the sun;
(3) dry: the asparagus straws microwave vacuum drying that will dry, baking temperature is 60 DEG C, and dry 2h, vacuum is 600mmHg;Microwave vacuum drying has the advantages such as quick, efficient, low temperature.
(4) saccharifying enzyme enzymolysis: put into by raw material in the water containing saccharifying enzyme, hydrolysis temperature is 60 DEG C, and enzyme concentration is the 0.4% of material weight, and enzymolysis time is 2.5h.
(5) protease hydrolyzed: PH4.0, under enzyme concentration 7000 μ/g, is placed in 40 DEG C of waters bath with thermostatic control, stirs 8 hours, removes protein.
(6) soda boiling: the raw material after enzymolysis is put into sodium hydroxide and carries out soda boiling, wherein sodium hydroxide soda boiling liquid weight concentration is 4%, temperature 120 DEG C, time 1.5h, and the weight ratio of asparagus straws raw material and sodium hydroxide solution is 1:0.5.Purpose is the protein in removing raw material and hemicellulose, obtains crude fibre;
(7) acid hydrolysis: it is the hydrochloric acid solution of 3% that the crude fibre obtained after soda boiling adds weight concentration, is hydrolyzed 0.5h at 100 DEG C;The weight ratio of asparagus straws raw material and hydrochloric acid solution is 1:11.
(8) bleaching washing: with the H of weight concentration 2.5%2O2Solution processes 0.5h at 65 DEG C and bleaches, it is therefore an objective to remove pigment;And carry out rinsing to neutral with the sodium sulfite solution of weight concentration 2.5%, then wash with water 1-3 time.The weight ratio of asparagus straws raw material and hydrogen peroxide solution is 1:6.
(9) centrifuge dehydration: being removed by the free moisture in Germinatus Phragmitis slip with centrifuge, powder granule is deposited as the base substrate with some strength;
(10) pulverize: adopt dry pulverization process, between the movable fluted disc and fixed gear plate of high speed rotating by the impact of tooth, shearing, friction and storeroom mutual effect of impact under crushed, after 40 eye mesh screens screenings the powder of required Germinatus Phragmitis microcrystalline Cellulose;
(11) briquetting: utilize briquetting forming machine, obtains Germinatus Phragmitis microcrystalline Cellulose compound stalk forming by extraction;
(12) packed products: the Germinatus Phragmitis microcrystalline Cellulose through briquetting is packed, packed products.
The Germinatus Phragmitis microcrystalline Cellulose of the present invention, is made up of method of the present invention.

Claims (10)

1. the preparation method of a Germinatus Phragmitis microcrystalline Cellulose, it is characterised in that: with fresh asparagus straws for raw material, sequentially pass through following steps:
(1) clean: the straw choosing the fresh Germinatus Phragmitis of high-quality is raw material, and raw material is carried out washing stringency, to remove the microorganism of raw material surface attachment, sand, dead leaf and part pesticide residues to ensure the stability of product quality;
(2) dry in the sun: the asparagus straws after cleaning is placed on ventilation and dries, and should not tan by the sun in the sun;
(3) dry: by the asparagus straws microwave vacuum drying after dry in the sun;
(4) saccharifying enzyme enzymolysis;
(5) protease hydrolyzed;
(6) soda boiling: put into sodium hydroxide after enzymolysis and carry out soda boiling, obtain crude fibre;
(7) acid hydrolysis: crude fibre adds hydrochloric acid solution hydrolysis process;
(8) bleaching washing: bleach with hydrogen peroxide after acid hydrolysis, removes pigment, and then rinsing is to neutral.
2. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1, it is characterised in that: further comprising the steps of below in step (8):
(9) centrifuge dehydration: with centrifuge, the free moisture in Germinatus Phragmitis slip is removed, make the base substrate with some strength;
(10) pulverize;Adopt dry pulverization process;
(11) briquetting: utilize briquetting forming machine, obtains Germinatus Phragmitis microcrystalline Cellulose compound stalk forming by extraction;
(12) packed products: the Germinatus Phragmitis microcrystalline Cellulose through briquetting is packed, packed products.
3. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterised in that: in described step (1), add during cleaning the surfactant of 0.1-0.3 ‰ of raw materials quality, 0.8~1 ‰ vitamin C and the citric acid of 0.2-0.4 ‰.
4. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterised in that: in described step (3), baking temperature is 50-60 DEG C, and dry 1-2h, vacuum is 500-600mmHg;
In described step (10), after pulverizing through 40 eye mesh screens screening after Germinatus Phragmitis microcrystalline Cellulose powder.
5. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterized in that: in described step (4), being put into by raw material in the water containing saccharifying enzyme, saccharifying enzyme hydrolysis temperature is 50-60 DEG C, enzyme concentration is the 0.2-0.8% of material weight, and enzymolysis time is 1.5-2.5h.
6. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterised in that: in described step (5), during protease hydrolyzed, pH value 2.0-4.0, enzyme concentration 5000-7000 μ/g, is placed in 40-50 DEG C of water bath with thermostatic control, stir 8-10 hour, remove protein.
7. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterized in that: in described step (6), sodium hydroxide soda boiling liquid weight concentration is 2-4%, temperature 80-120 DEG C, the weight ratio of time 1.5-2.5h, asparagus straws raw material and sodium hydroxide solution is 1:0.5-1.5.
8. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterized in that: in described step (7), acid hydrolysis liquid weight concentration is the hydrochloric acid solution of 1-3%, and the weight ratio being hydrolyzed 0.5-1.5h, asparagus straws raw material and hydrochloric acid solution at 80-100 DEG C is 1:9-11.
9. the preparation method of Germinatus Phragmitis microcrystalline Cellulose according to claim 1 and 2, it is characterised in that: in described step (8), with the H of weight concentration 1.5-2.5%2O2Solution processes 0.5-1.5h at 55-65 DEG C and bleaches, removing pigment, and carries out rinsing to neutral with 1.5-2.5% sodium sulfite solution, and the weight ratio carrying out washing 1-3 time, asparagus straws raw material and hydrogen peroxide solution with water is 1:4-6.
10. a Germinatus Phragmitis microcrystalline Cellulose, it is characterised in that: the method described in claim 1 or 2 is made.
CN201610103295.4A 2016-02-25 2016-02-25 Method for preparing microcrystalline cellulose of asparagus by applying asparagus stalks Pending CN105747237A (en)

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Cited By (2)

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CN106351051A (en) * 2016-09-27 2017-01-25 济南米铎碳新能源科技有限公司 Method for producing high-purity cellulose from cotton linter by utilizing steam explosion technology
CN106400567A (en) * 2016-09-27 2017-02-15 济南米铎碳新能源科技有限公司 Method of using cotton linter to directly prepare microcrystalline cellulose

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Cited By (2)

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Publication number Priority date Publication date Assignee Title
CN106351051A (en) * 2016-09-27 2017-01-25 济南米铎碳新能源科技有限公司 Method for producing high-purity cellulose from cotton linter by utilizing steam explosion technology
CN106400567A (en) * 2016-09-27 2017-02-15 济南米铎碳新能源科技有限公司 Method of using cotton linter to directly prepare microcrystalline cellulose

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