A kind of quality power cable
Technical field
The present invention relates to a kind of quality power cable.
Background technology
The radiation mode of electric wire is various, mainly based on built on stilts, poling, direct-burried, crane span structure etc..Along with the continuous progress of society, urban environment is paid attention in by people again, green planted city environment, improves the quality of living, so, the overhead transmission line of " sky net " formula is become underground piping transmission line of electricity by people, has beautified environment.Owing to the electrical equipments such as big small earthquake occurred frequently in recent years, electric wire there will be destruction in various degree, therefore, the research and development carrying out Anti-vibration cable for seismic losses mitigation, the shock resistance improving transmission line of electricity are very important.My company pays close attention to the people's livelihood, adapts to social development demand, dare to challenge science and technology summit, research and develop a kind of seismic-resistant electrical cable.Cable transmission power is big, safety coefficient is high for this, long service life, has antidetonation, shockproof ability especially.
Existing power cable uses extensively in power industry, and power industry is the pillar in country's industry, its importance matches in excellence or beauty middle petrochemical industry, the worlds such as Bank of China five top 100 enterprises, such as nowadays scientific and technological progress, power cable has been had again the requirement of new level, traditional power cable, unit transmission & distribution electricity has certain restriction, this is relevant with the restriction of technology, the use time of power cable is short simultaneously, maintenance number of times is frequent, consume substantial amounts of manpower and materials undoubtedly, add the consumption of the energy to a certain extent, moreover the most want, when the flood in adverse circumstances, under the conditions such as mud-rock flow, water proofing property to power cable is a new challenge.
Summary of the invention
The technical problem to be solved in the present invention is to provide and a kind of designs quality power cable simple, that intensity high and water resistance is good.
For solving above-mentioned technical problem, the present invention adopts the following technical scheme that
nullA kind of quality power cable,Include cable main,Described cable main is provided with six layers,It is restrictive coating from outside to inside respectively、Thick round steel wire armor、Thin round steel wire armor、Flame-retardant layer、Screen layer and the first insulating barrier,Described thick round steel wire armor is internally provided with the copper conductor of more than,Described first insulating barrier is internally provided with the conductor of skeleton and more than,The conductor of described skeleton clamping more than one is arranged,Described skeleton is I-shaped setting,Described conductor is provided with dubbin layer of paste,Described dubbin layer of paste is provided with the second insulating barrier,Described second insulating barrier is provided with waterproof layer,Described waterproof layer is by the Petropols 30 35 parts of proportioning by weight、P-phenylenediamine 20 22 parts、Elastic fiber 24 28 parts、Sodium hydroxide 18 20 parts、16 18 parts of potassium chloride、Sodium fluoride 12 14 parts、Silicone acrylic emulsion 16 18 parts、Potassium nitrate 10 14 parts、Cyclohexanone 12 16 parts、Acrylic resin 20 24 parts、Asbestos wool 14 18 parts、Chlorobenzene 12 18 parts、Neoprene 16 18 parts、Diphenyl ether 10 14 parts and butanone 12 16 parts are made.
Further, being provided with fluorescent film between described restrictive coating and thick round steel wire armor, when cable serious wear, night can be appreciated that fluorescence, repairs cable in time.
Further, described restrictive coating surface configuration has scale, is beneficial to the length calculating cable.
Further, described first insulating barrier is internally provided with the reinforcement of more than, improves the intensity of cable.
Further, described first insulating barrier is internally provided with the tension rope of more than, improves the tensile property of cable.
Further, described flame-retardant layer and the integrated setting of screen layer, the structure making cable is compacter and firm.
The manufacture method of waterproof layer, includes following steps:
1) take in Petropols 30 35 parts, p-phenylenediamine 20 22 parts, elastic fiber 24 28 parts and 16 18 parts of feeding blenders of silicone acrylic emulsion, stir;
2) by the above-mentioned Petropols stirred 30 35 parts, p-phenylenediamine 20 22 parts, elastic fiber 24 28 parts and 16 18 parts of feeding heaters of silicone acrylic emulsion, temperature rises to 90 100 DEG C, continues 30 50min, standby;
3) taking sodium hydroxide 18 20 parts, 16 18 parts of potassium chloride and sodium fluoride 12 14 parts, send in heater, temperature rises to 80 90 DEG C, lasting 20 30min, and natural cooling is standby;
4) by step 1), step 2) and step 3) prepare material mixing, send in the thermophore of 80 DEG C, be incubated 2 hours, standby;
5) take asbestos wool 14 18 parts, send in jet mill, make the granule that particle diameter is 200nm 300nm, standby;
6) take potassium nitrate 10 14 parts, cyclohexanone 12 16 parts, acrylic resin 20 24 parts, asbestos wool 14 18 parts and chlorobenzene 12 18 parts, send in homogenizer, stir, standby;
7) by step 4), step 5) and step 6) mixing, sends in the melting furnace of 600 800 DEG C, persistently 23 hours, adding neoprene 16 18 parts, diphenyl ether 10 14 parts and butanone 12 16 parts, temperature rises to 850 900 DEG C, continues 1 hour, prepares fused mass;
8) above-mentioned fused mass is injected the cast maintenance demoulding in 25 hours in mould, then room temperature maintenance three days, waterproof layer can be obtained.
The invention have the benefit that this quality power cable is arranged simply, be provided by thick round steel wire armor and thin round steel wire armor, substantially increase the intensity of cable;By being internally provided with the copper conductor of more than at thick round steel wire armor, increase cable fault current capacity, reduce cable eddy-current loss to a certain extent;It is provided by the skeleton in I-shaped setting, enhances the fastness of cable when not increasing the outside diameter of cable;It is provided by dubbin layer of paste and waterproof layer, substantially increases the water resistance of cable.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of quality power cable of the present invention.
Detailed description of the invention
Embodiment one
nullWith reference to shown in Fig. 1,A kind of quality power cable,Include cable main 1,Described cable main 1 is provided with six layers,It is restrictive coating 3 from outside to inside respectively、Thick round steel wire armor 4、Thin round steel wire armor 6、Flame-retardant layer 7、Screen layer 8 and the first insulating barrier 9,Described thick round steel wire armor 4 is internally provided with the copper conductor 5 of more than,Described first insulating barrier 9 is internally provided with the conductor 11 of skeleton 2 and more than,The conductor 11 of described skeleton 2 clamping more than one is arranged,Described skeleton 2 is in I-shaped setting,Described conductor 11 is provided with dubbin layer of paste 12,Described dubbin layer of paste 12 is provided with the second insulating barrier 13,Described second insulating barrier 13 is provided with waterproof layer 14,Described waterproof layer 14 is by the Petropols 30 parts of proportioning by weight、P-phenylenediamine 22 parts、Elastic fiber 28 parts、Sodium hydroxide 20 parts、18 parts of potassium chloride、Sodium fluoride 14 parts、Silicone acrylic emulsion 18 parts、Potassium nitrate 14 parts、Cyclohexanone 16 parts、Acrylic resin 24 parts、Asbestos wool 18 parts、Chlorobenzene 18 parts、Neoprene 18 parts、Diphenyl ether 14 parts and butanone 16 parts are made.
Being provided with fluorescent film (not shown) between described restrictive coating 3 and thick round steel wire armor 4, when cable serious wear, night can be appreciated that fluorescence, repairs cable in time.
Described restrictive coating 3 surface configuration has scale (not shown), is beneficial to the length calculating cable.
Described first insulating barrier 9 is internally provided with the reinforcement 10 of more than, improves the intensity of cable.
Described first insulating barrier 9 is internally provided with the tension rope 15 of more than, improves the tensile property of cable.
Described flame-retardant layer 7 and the integrated setting of screen layer 8, the structure making cable is compacter and firm.
The manufacture method of waterproof layer 14, includes following steps:
1) take in Petropols 30 parts, p-phenylenediamine 22 parts, elastic fiber 28 parts and 18 parts of feeding blenders of silicone acrylic emulsion, stir;
2) by the above-mentioned Petropols stirred 30 parts, p-phenylenediamine 22 parts, elastic fiber 28 parts and 18 parts of feeding heaters of silicone acrylic emulsion, temperature rises to 90 100 DEG C, continues 30 50min, standby;
3) taking sodium hydroxide 20 parts, 18 parts of potassium chloride and sodium fluoride 14 parts, send in heater, temperature rises to 80 90 DEG C, lasting 20 30min, and natural cooling is standby;
4) by step 1), step 2) and step 3) prepare material mixing, send in the thermophore of 80 DEG C, be incubated 2 hours, standby;
5) take asbestos wool 18 parts, send in jet mill, make the granule that particle diameter is 200nm 300nm, standby;
6) take potassium nitrate 14 parts, cyclohexanone 16 parts, acrylic resin 24 parts, asbestos wool 18 parts and chlorobenzene 18 parts, send in homogenizer, stir, standby;
7) by step 4), step 5) and step 6) mixing, sends in the melting furnace of 600 800 DEG C, persistently 23 hours, adding neoprene 18 parts, diphenyl ether 14 parts and butanone 16 parts, temperature rises to 850 900 DEG C, continues 1 hour, prepares fused mass;
8) above-mentioned fused mass is injected the cast maintenance demoulding in 25 hours in mould, then room temperature maintenance three days, waterproof layer 14 can be obtained.
Embodiment two
nullWith reference to shown in Fig. 1,A kind of quality power cable,Include cable main 1,Described cable main 1 is provided with six layers,It is restrictive coating 3 from outside to inside respectively、Thick round steel wire armor 4、Thin round steel wire armor 6、Flame-retardant layer 7、Screen layer 8 and the first insulating barrier 9,Described thick round steel wire armor 4 is internally provided with the copper conductor 5 of more than,Described first insulating barrier 9 is internally provided with the conductor 11 of skeleton 2 and more than,The conductor 11 of described skeleton 2 clamping more than one is arranged,Described skeleton 2 is in I-shaped setting,Described conductor 11 is provided with dubbin layer of paste 12,Described dubbin layer of paste 12 is provided with the second insulating barrier 13,Described second insulating barrier 13 is provided with waterproof layer 14,Described waterproof layer 14 is by the Petropols 32.5 parts of proportioning by weight、P-phenylenediamine 21 parts、Elastic fiber 26 parts、Sodium hydroxide 19 parts、17 parts of potassium chloride、Sodium fluoride 13 parts、Silicone acrylic emulsion 17 parts、Potassium nitrate 12 parts、Cyclohexanone 14 parts、Acrylic resin 22 parts、Asbestos wool 16 parts、Chlorobenzene 15 parts、Neoprene 17 parts、Diphenyl ether 12 parts and butanone 14 parts are made.
Being provided with fluorescent film (not shown) between described restrictive coating 3 and thick round steel wire armor 4, when cable serious wear, night can be appreciated that fluorescence, repairs cable in time.
Described restrictive coating 3 surface configuration has scale (not shown), is beneficial to the length calculating cable.
Described first insulating barrier 9 is internally provided with the reinforcement 10 of more than, improves the intensity of cable.
Described first insulating barrier 9 is internally provided with the tension rope 15 of more than, improves the tensile property of cable.
Described flame-retardant layer 7 and the integrated setting of screen layer 8, the structure making cable is compacter and firm.
The manufacture method of waterproof layer 14, includes following steps:
1) take in Petropols 32.5 parts, p-phenylenediamine 21 parts, elastic fiber 26 parts and 17 parts of feeding blenders of silicone acrylic emulsion, stir;
2) by the above-mentioned Petropols stirred 32.5 parts, p-phenylenediamine 21 parts, elastic fiber 26 parts and 17 parts of feeding heaters of silicone acrylic emulsion, temperature rises to 90 100 DEG C, continues 30 50min, standby;
3) taking sodium hydroxide 19 parts, 17 parts of potassium chloride and sodium fluoride 13 parts, send in heater, temperature rises to 80 90 DEG C, lasting 20 30min, and natural cooling is standby;
4) by step 1), step 2) and step 3) prepare material mixing, send in the thermophore of 80 DEG C, be incubated 2 hours, standby;
5) take asbestos wool 16 parts, send in jet mill, make the granule that particle diameter is 200nm 300nm, standby;
6) take potassium nitrate 12 parts, cyclohexanone 14 parts, acrylic resin 22 parts, asbestos wool 16 parts and chlorobenzene 15 parts, send in homogenizer, stir, standby;
7) by step 4), step 5) and step 6) mixing, sends in the melting furnace of 600 800 DEG C, persistently 23 hours, adding neoprene 17 parts, diphenyl ether 12 parts and butanone 14 parts, temperature rises to 850 900 DEG C, continues 1 hour, prepares fused mass;
8) above-mentioned fused mass is injected the cast maintenance demoulding in 25 hours in mould, then room temperature maintenance three days, waterproof layer 14 can be obtained.
Embodiment three
nullWith reference to shown in Fig. 1,A kind of quality power cable,Include cable main 1,Described cable main 1 is provided with six layers,It is restrictive coating 3 from outside to inside respectively、Thick round steel wire armor 4、Thin round steel wire armor 6、Flame-retardant layer 7、Screen layer 8 and the first insulating barrier 9,Described thick round steel wire armor 4 is internally provided with the copper conductor 5 of more than,Described first insulating barrier 9 is internally provided with the conductor 11 of skeleton 2 and more than,The conductor 11 of described skeleton 2 clamping more than one is arranged,Described skeleton 2 is in I-shaped setting,Described conductor 11 is provided with dubbin layer of paste 12,Described dubbin layer of paste 12 is provided with the second insulating barrier 13,Described second insulating barrier 13 is provided with waterproof layer 14,Described waterproof layer 14 is by the Petropols 35 parts of proportioning by weight、P-phenylenediamine 20 parts、Elastic fiber 24 parts、Sodium hydroxide 18 parts、16 parts of potassium chloride、Sodium fluoride 12 parts、Silicone acrylic emulsion 16 parts、Potassium nitrate 10 parts、Cyclohexanone 12 parts、Acrylic resin 20 parts、Asbestos wool 14 parts、Chlorobenzene 12 parts、Neoprene 16 parts、Diphenyl ether 10 parts and butanone 12 parts are made.
Being provided with fluorescent film (not shown) between described restrictive coating 3 and thick round steel wire armor 4, when cable serious wear, night can be appreciated that fluorescence, repairs cable in time.
Described restrictive coating 3 surface configuration has scale (not shown), is beneficial to the length calculating cable.
Described first insulating barrier 9 is internally provided with the reinforcement 10 of more than, improves the intensity of cable.
Described first insulating barrier 9 is internally provided with the tension rope 15 of more than, improves the tensile property of cable.
Described flame-retardant layer 7 and the integrated setting of screen layer 8, the structure making cable is compacter and firm.
The manufacture method of waterproof layer 14, includes following steps:
1) take in Petropols 35 parts, p-phenylenediamine 20 parts, elastic fiber 24 parts and 16 parts of feeding blenders of silicone acrylic emulsion, stir;
2) by the above-mentioned Petropols stirred 35 parts, p-phenylenediamine 20 parts, elastic fiber 24 parts and 16 parts of feeding heaters of silicone acrylic emulsion, temperature rises to 90 100 DEG C, continues 30 50min, standby;
3) taking sodium hydroxide 18 parts, 16 parts of potassium chloride and sodium fluoride 12 parts, send in heater, temperature rises to 80 90 DEG C, lasting 20 30min, and natural cooling is standby;
4) by step 1), step 2) and step 3) prepare material mixing, send in the thermophore of 80 DEG C, be incubated 2 hours, standby;
5) take asbestos wool 14 parts, send in jet mill, make the granule that particle diameter is 200nm 300nm, standby;
6) take potassium nitrate 10 parts, cyclohexanone 12 parts, acrylic resin 20 parts, asbestos wool 14 parts and chlorobenzene 12 parts, send in homogenizer, stir, standby;
7) by step 4), step 5) and step 6) mixing, sends in the melting furnace of 600 800 DEG C, persistently 23 hours, adding neoprene 16 parts, diphenyl ether 10 parts and butanone 12 parts, temperature rises to 850 900 DEG C, continues 1 hour, prepares fused mass;
8) above-mentioned fused mass is injected the cast maintenance demoulding in 25 hours in mould, then room temperature maintenance three days, waterproof layer 14 can be obtained.
Experimental example
Select the quality power cable of the present invention and common power cable, be divided into experimental group and common group, observe the situation using two groups of power cables after six months.
Comparing result is shown in following table:
As can be seen here, the quality power cable of the present invention is durable, intensity is high and water resistance good, compared with common power cable, performance is obviously improved.
The invention have the benefit that this quality power cable is arranged simply, be provided by thick round steel wire armor and thin round steel wire armor, substantially increase the intensity of cable;By being internally provided with the copper conductor of more than at thick round steel wire armor, increase cable fault current capacity, reduce cable eddy-current loss to a certain extent;It is provided by the skeleton in I-shaped setting, enhances the fastness of cable when not increasing the outside diameter of cable;It is provided by dubbin layer of paste and waterproof layer, substantially increases the water resistance of cable.
The above, be only the specific embodiment of the present invention, but protection scope of the present invention be not limited thereto, any change expected without creative work or replacement, all should be encompassed in protection scope of the present invention.