CN105736321A - Novel compressor top cover capable of increasing pulse times - Google Patents
Novel compressor top cover capable of increasing pulse times Download PDFInfo
- Publication number
- CN105736321A CN105736321A CN201610237826.9A CN201610237826A CN105736321A CN 105736321 A CN105736321 A CN 105736321A CN 201610237826 A CN201610237826 A CN 201610237826A CN 105736321 A CN105736321 A CN 105736321A
- Authority
- CN
- China
- Prior art keywords
- top board
- annular sidewall
- top cover
- top plate
- new type
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
Abstract
The invention discloses a novel compressor top cover capable of increasing the pulse times. The novel compressor top cover comprises a primary annular side wall and a top plate, wherein the edge of the top plate is connected to one end of the primary annular side wall into a whole, and the top plate is of a spherical shell shaped structure which is bulged outwards. A mounting base which is punched outwards is arranged on one side of the middle part of the top plate, and an electrical connector assembly hole which is used for welding an electrical connector is formed in the top of the mounting base. An air outlet pipe mounting hole which is used for mounting an air outlet pipe is formed in the other side of the middle part of the top plate, and a circular groove which is punched inside the top plate is formed in the part, which is positioned on the periphery of the air outlet pipe mounting hole, of the top plate. The maximum stress of the middle part of the top plate of the spherical structure is reduced, and the maximum displacement of the middle part of the top plate due to the stress is also reduced, so that the top cover is prevented from bursting. A compressor provided with the top cover of the spherical structure can bear pulse pressure for more times, so that the service life of the top cover is greatly prolonged, and the safety performance is greatly improved.
Description
Technical field
The present invention relates to Rotary Compressor technical field, be specifically related to a kind of new type of compression machine cap improving pulse number.
Background technology
At present, in the design of Rotary Compressor top cover, because only considering top cover installation protector and reducing the needs such as compressor overall height, upper end many employings flat top design of compressor top cover.For 35Frame Rotary Compressor, compressor is operationally, the change in pulse type within the specific limits of the air pressure of its casing internal, the top cover of compressor bears pulsating pressure from inside to outside, the middle part of top cover is along with the change of pressure, presenting periodic Light deformation, being welded on the electric connection in the middle part of top cover can along with pulsating pressure generation Light deformation.Top cover is carried out pulse test discovery, and the alternate stress that the alternate stress being subject in the middle part of the top cover of flat-tope structure is subject to much larger than its peripheral part, the power that the top cover of flat-tope structure is subject to excessively is concentrated in the middle, can cause that the Light deformation at middle part is excessive.The top cover of flat-tope structure is when pulse testing, the weld seam that stress is often connected with electric connection with internal head cover at 10,000 times will burst, the security requirement that present society improves increasingly cannot be met, need to improve and the security performance of significant increase compressor and service life, new architecture compressor will with its higher safety occupy rapidly market.
Summary of the invention
For the defect existed in above-mentioned technology, present invention aim at proposing a kind of new type of compression machine cap improving pulse number, the compressor configuring this top cover has better safety and the longer service life of top cover.
In order to solve above-mentioned technical problem, the technical solution adopted in the present invention is:
A kind of new type of compression machine cap improving pulse number, the one end including main annular sidewall and top board, the edge of top board and main annular sidewall is fixedly connected into one, and top board is outwardly spherical shell shape structure.Described top board is located therein the side in portion and has the mounting seat being stamped and formed out laterally, and the top of mounting seat has the electric connection pilot hole for welding electric connection.Top board is located therein the opposite side in portion and has the escape pipe installing hole installing escape pipe, and top board is positioned at the peripheral part of escape pipe installing hole, for the circular groove being stamped and formed out inside top board.
Preferably, it is plane that the upper surface of described mounting seat is positioned at the peripheral part of electric connection pilot hole, and the end face of the plane at mounting seat top and main annular sidewall is the angle of 3 °~7 °.
Preferably, described main annular sidewall, away from one end of top board, is connected to secondary annular sidewall by annular connecting portion, and main annular sidewall is fixedly connected into one with secondary annular sidewall by annular connecting portion.
Preferably, the internal diameter of described secondary annular sidewall is more than the internal diameter of main annular sidewall.
Preferably, described secondary annular sidewall, on the inwall of one end of annular connecting portion, is provided with three locating pieces, in described three locating pieces are generally aligned in the same plane ringwise.
By adopting technique scheme, the method have the benefit that: the top board of compressor top cover is designed to spherical structure by the present invention, the top cover of spherical structure is relative to the top cover of flat-tope structure, it is subject to its internal pulsating pressure and is distributed to peripheral part, no longer excessively focus on the core of top cover, the maximum stress being subject in the middle part of the top board of spherical structure diminishes, and the maximum displacement produced because of stress in the middle part of top board also diminishes, it is to avoid top cover bursts.The compressor of the top cover of configuration spherical structure, it is possible to bearing the pulsating pressure of more number of times, security performance and the service life of top cover are greatly improved.
Accompanying drawing explanation
Fig. 1 is the structural principle schematic diagram of a kind of new type of compression machine cap improving pulse number of the present invention.
Fig. 2 is the top view of a kind of new type of compression machine cap improving pulse number of the present invention.
Fig. 3 is the upward view of a kind of new type of compression machine cap improving pulse number of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail:
In conjunction with Fig. 1 to Fig. 3, a kind of new type of compression machine cap improving pulse number, the one end including main annular sidewall 1 and top board 2, the edge of top board 2 and main annular sidewall 1 is fixedly connected into one, and top board 2 is outwardly spherical shell shape structure.Described main annular sidewall 1, away from the other end of top board 2, is connected to secondary annular sidewall 5 by annular connecting portion 4, and main annular sidewall 1 is fixedly connected into one with secondary annular sidewall 5 by annular connecting portion 4.The internal diameter of described secondary annular sidewall 5 is more than the internal diameter of main annular sidewall 1, and secondary annular sidewall 5 can be socketed in the outside of the upper end of compressor housing, and secondary annular sidewall 5, away from one end of annular connecting portion 4, can weld together with the outer wall of compressor housing.Described secondary annular sidewall 5 is on the inwall of one end of annular connecting portion 4, it is provided with three locating pieces 6 ringwise, in described three locating pieces 6 are generally aligned in the same plane, time this top cover and compressor housing are assembled together, the upper surface of compressor housing withstands on the axis coaxle of axis and the compressor housing ensureing secondary annular sidewall 5 on three locating pieces 6, it is achieved quickly position.
The side at described top board 2 position at its center has the mounting seat 7 being stamped and formed out laterally; the surface of mounting seat 7 is outwardly; higher than the outer surface of top board 2, the inner side of mounting seat 7 forms the accommodation chamber of recess relative to top board 2, and holding intracavity can built-in protector.The top of mounting seat 7 has the electric connection pilot hole 8 for welding electric connection, and electric connection is positioned at electric connection pilot hole 8, and the edge of the sidewall of electric connection and electric connection pilot hole 8 welds together.It is plane that the upper surface of described mounting seat 7 is positioned at the peripheral part of electric connection pilot hole 8; the plane at mounting seat 7 top and the end face of main annular sidewall 1 are the angle of 3 °~7 °; owing to top board 2 is spherical shell shape structure; inner space corresponding in the middle part of top board 2 is bigger, and protector is that certain inclination angle is arranged on inside top cover.The opposite side at top board 2 position at its center has the escape pipe installing hole 9 installing escape pipe, and top board 2 is positioned at the peripheral part of escape pipe installing hole 9, for the circular groove being stamped and formed out to the inner side of top board 2.Escape pipe is positioned at escape pipe installing hole 9, and its one end communicates with the inside of top cover, and the other end stretches out the outside of top board 2, and the outer wall of described escape pipe is integral with the sidewall weld of trachea installing hole 9.
This Novel top cap is arranged on the upper end of compressor case, and by integrally welded with the outer wall of compressor case for the bottom of secondary annular sidewall 5.Compressor is in the course of the work, pumping expellant gas enters into casing internal, gases at high pressure it are full of in casing, gases at high pressure in casing are discharged by the escape pipe being arranged in escape pipe installing hole 9, gases at high pressure in casing are pulsed, the stress that top cover is continually changing, makes the middle part of top board 2 to externally-generated periodic deformation.The top board 2 of this Novel top cap adopts chondritic, the pressure distribution within top board 2 can being made more uniform, reduce the stress that the core of top board 2 bears, the core pressure experienced of top board 2 diminishes, meanwhile, the middle part of top board 2 is to externally-generated periodic deformation.For 35Frame Rotary Compressor, contrast through CAE simulation analysis, the top cover of the top cover newer type of conventional flat-top, when equal pulse testing, the maximum position of the former stress is in the middle, the maximum pressure born is 714.8MPa, also in the middle, the maximum pressure born is 221.5MPa at the latter's stress maximum position, finds to adopt the Novel top cap of spherical shell shape by contrast, subjected to stress substantially reduces, and the ability that opposing destroys increases exponentially.Above-mentioned pulse testing also finds, the maximum distortion occurred in the middle part of the former is 0.547mm, and the maximum distortion occurred in the middle part of the latter is 0.073mm, the deformation that novel top cover produces in the course of the work is less, and in actual tests result, the pulse testing number of times of the former relatively the latter is high more than about 100,000 times.Visible, new ball-type top cover greatly improves the pulse testing number of times of existing Conventional press, enhances safety and service life that compressor uses.
The top board of compressor top cover is designed to spherical structure by the present invention, the top cover of spherical structure is relative to the top cover of flat-tope structure, it is subject to its internal pulsating pressure and is distributed to peripheral part, no longer excessively focus on the core of top cover, the maximum stress being subject in the middle part of the top board of spherical structure diminishes, the maximum displacement produced because of stress in the middle part of top board also diminishes, it is to avoid top cover bursts.The compressor of the top cover of configuration spherical structure, it is possible to bearing the pulsating pressure of more number of times, security performance and the service life of top cover are greatly improved.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, the change made in the essential scope of the present invention of those skilled in the art, remodeling, interpolation or replacement, also should belong to protection scope of the present invention.
Claims (5)
1. can improve a new type of compression machine cap for pulse number, including main annular sidewall and top board, it is characterised in that one end of the edge of top board and main annular sidewall is fixedly connected into one, and top board is outwardly spherical shell shape structure;Described top board is located therein the side in portion and has the mounting seat being stamped and formed out laterally, and the top of mounting seat has the electric connection pilot hole for welding electric connection;Top board is located therein the opposite side in portion and has the escape pipe installing hole installing escape pipe, and top board is positioned at the peripheral part of escape pipe installing hole, for the circular groove being stamped and formed out inside top board.
2. a kind of new type of compression machine cap improving pulse number according to claim 1, it is characterized in that, it is plane that the upper surface of described mounting seat is positioned at the peripheral part of electric connection pilot hole, and the end face of the plane at mounting seat top and main annular sidewall is the angle of 3 °~7 °.
3. a kind of new type of compression machine cap improving pulse number according to claim 1, it is characterized in that, described main annular sidewall is away from one end of top board, being connected to secondary annular sidewall by annular connecting portion, main annular sidewall is fixedly connected into one with secondary annular sidewall by annular connecting portion.
4. a kind of new type of compression machine cap improving pulse number according to claim 3, it is characterised in that the internal diameter of described secondary annular sidewall is more than the internal diameter of main annular sidewall.
5. a kind of new type of compression machine cap improving pulse number according to claim 4, it is characterized in that, described secondary annular sidewall, on the inwall of one end of annular connecting portion, is provided with three locating pieces, in described three locating pieces are generally aligned in the same plane ringwise.
Priority Applications (1)
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CN201610237826.9A CN105736321A (en) | 2016-04-18 | 2016-04-18 | Novel compressor top cover capable of increasing pulse times |
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CN201610237826.9A CN105736321A (en) | 2016-04-18 | 2016-04-18 | Novel compressor top cover capable of increasing pulse times |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107829935A (en) * | 2017-10-20 | 2018-03-23 | 珠海凌达压缩机有限公司 | The superstructure and compressor and air conditioner of compressor |
Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN2285381Y (en) * | 1995-03-21 | 1998-07-01 | 扎纳西电机公司 | Top cover improved refrigeration compressor |
CN1566704A (en) * | 2003-06-17 | 2005-01-19 | 乐金电子(天津)电器有限公司 | Noise reducing device for vortex type compressor |
CN101063446A (en) * | 2006-04-24 | 2007-10-31 | 三菱电机株式会社 | Enclosed compression device, device and method for manufacturing same |
JP4189751B2 (en) * | 2004-03-16 | 2008-12-03 | 三菱電機株式会社 | Scroll compressor |
CN101395377A (en) * | 2006-02-28 | 2009-03-25 | 大金工业株式会社 | Sliding component of compressor, sliding component base, scroll component, and compressor |
JP2015124700A (en) * | 2013-12-26 | 2015-07-06 | 三菱電機株式会社 | Hermetic type compressor |
CN205533094U (en) * | 2016-04-18 | 2016-08-31 | 瑞智(青岛)精密机电有限公司 | Can improve novel compressor top cap of pulse number of times |
-
2016
- 2016-04-18 CN CN201610237826.9A patent/CN105736321A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN2285381Y (en) * | 1995-03-21 | 1998-07-01 | 扎纳西电机公司 | Top cover improved refrigeration compressor |
CN1566704A (en) * | 2003-06-17 | 2005-01-19 | 乐金电子(天津)电器有限公司 | Noise reducing device for vortex type compressor |
JP4189751B2 (en) * | 2004-03-16 | 2008-12-03 | 三菱電機株式会社 | Scroll compressor |
CN101395377A (en) * | 2006-02-28 | 2009-03-25 | 大金工业株式会社 | Sliding component of compressor, sliding component base, scroll component, and compressor |
CN101063446A (en) * | 2006-04-24 | 2007-10-31 | 三菱电机株式会社 | Enclosed compression device, device and method for manufacturing same |
JP2015124700A (en) * | 2013-12-26 | 2015-07-06 | 三菱電機株式会社 | Hermetic type compressor |
CN205533094U (en) * | 2016-04-18 | 2016-08-31 | 瑞智(青岛)精密机电有限公司 | Can improve novel compressor top cap of pulse number of times |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107829935A (en) * | 2017-10-20 | 2018-03-23 | 珠海凌达压缩机有限公司 | The superstructure and compressor and air conditioner of compressor |
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Application publication date: 20160706 |