CN105734956A - Method for preparing silicon dioxide/silicon, oxygen and carbon composition coating on surface of carbon material - Google Patents

Method for preparing silicon dioxide/silicon, oxygen and carbon composition coating on surface of carbon material Download PDF

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CN105734956A
CN105734956A CN201610068486.1A CN201610068486A CN105734956A CN 105734956 A CN105734956 A CN 105734956A CN 201610068486 A CN201610068486 A CN 201610068486A CN 105734956 A CN105734956 A CN 105734956A
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carbon
oxygen
coating
carbon material
argon
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CN105734956B (en
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侯峰
耿玲
董水浪
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Tianjin University
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • D06M11/79Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof with silicon dioxide, silicic acids or their salts
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/22Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the deposition of inorganic material, other than metallic material
    • C23C16/30Deposition of compounds, mixtures or solid solutions, e.g. borides, carbides, nitrides
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C16/00Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
    • C23C16/44Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M11/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
    • D06M11/77Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with silicon or compounds thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2101/00Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
    • D06M2101/40Fibres of carbon

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
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  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Silicon Compounds (AREA)

Abstract

The invention discloses a method for preparing a silicon dioxide/silicon, oxygen and carbon composition coating on the surface of a carbon material.Silicon powder and copper powder are mixed according to the Si/Cu mass ratio of 1:2-2:1, anhydrous ethanol is added, ball-milling and drying are performed, and then Si/Cu powder is obtained; the Si/Cu powder is placed in a crucible, the carbon material is flat placed on the crucible, and then the crucible is placed in the middle of a vacuum tube type furnace; argon is introduced, under the normal pressure condition, temperature is raised to 1000-1300 DEG C at the speed of 5 DEG C/min, and an isothermal low-pressure chemical gas-phase reaction method is adopted for preparing the coating; after the temperature of the system is achieved, a vacuum pump is opened, meanwhile argon/air mixed gas is introduced, oxygen partial pressure in the system is 5-50 Pa, and the reaction system is located in a 'micro oxygen' environment.Preprocessing does not need to be performed on the carbon material, and it is guaranteed that the carbon material is not damaged seriously; besides, micro amount of oxygen reacts with Si to release a lot of heat, produced high-activity SiO2 reacts with Si to generate SiO steam, and the SiO steam amount is increased.A method for uniformly depositing the SiO2/SiOC coating on the surface of the carbon material in a controlled mode is provided.

Description

A kind of method preparing silica/silicon oxygen carbon composite coating at carbon material surface
Technical field
The present invention is about preparing carbon material surface coating, particularly to one chemical vapor process in carbon material surface system The method of prepared silicon dioxide/silica carbon composite coating.
Background technology
SiOC material is by polysiloxanes intermediate product during Pintsch process, is made up of tri-kinds of elements of Si, O, C Vitreous material, coordination C atom instead of SiO2The position of middle part O, thus the amorphous network of entrance that is connected with Si key Structure, and make its mechanical performance and thermal stability compared to SiO2Having had the biggest improvement, this is due to can be former with four silicon The introducing of the carbon atom of sub-bonding promotes [SiO4] skeleton rigidity strengthen, thus cause density, modulus, creep resistant, glass The performances such as glass transition temperature, chemical stability, high-temperature stability improve, and are suitable as coating material.But SiOC forerunner Preparation process is complicated, Si and SiO2Being difficult to reaction when temperature is relatively low and generate gas phase SiO, reaction efficiency is substantially reduced, preparation Expensive, and need first material with carbon element to be modified during material with carbon element coating, affect material with carbon element mechanical property.Zhenyu Ryu Et al. use SiO2Preparation is reacted by the SiO steam produced with activated carbon fiber at 1200-1300 DEG C with Si mixed powder SiC fiber, XPS, Raman analysis characterize product and contain SiOxCyPhase, showing that SiOC coating is prepared in this inorganic Si source can Row.But there is presently no people to make to prepare silica/silicon oxygen carbon composite coating in this way.
Summary of the invention
The purpose of the present invention, be to provide a kind of use silica flour to carry out with the micro amount of oxygen in system reacting in " micro-oxygen environment ", Carbon material surface uniform, controllable ground deposition SiO2The method of/SiOC coating.The present invention utilizes silica flour reaction in " micro-oxygen environment ", The most extremely low oxygen content will not make that Si is rapid oxidized is all transformed into SiO2, it is not necessary to material with carbon element is carried out pretreatment, Ensure that material with carbon element will not be by bigger damage;On the other hand, micro amount of oxygen and Si react the big calorimetric of releasing, local response point Temperature raises, the SiO that the activity of generation is high2React again generation SiO steam with Si, improve SiO quantity of steam.
The present invention is achieved by following technical solution.
1. the method preparing silica/silicon oxygen carbon composite coating at carbon material surface, has following steps:
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=1:2-2:1, addition dehydrated alcohol, as disperse medium, is placed in Ball milling 1 hour in ball grinder, to the two mix homogeneously;Take out mixed slurry and be placed in 50 DEG C of drying baker drying, obtain Si/Cu Uniformly mixed powder;
(2) the Si/Cu powder body of step (1) is placed in alumina crucible, material with carbon element is lain against on alumina crucible Side, then crucible is placed on the middle part of the boiler tube of aluminium oxide vacuum tube furnace;
(3) in the aluminium oxide vacuum tube furnace of step (2), being passed through argon, argon flow amount is 500mL/min, normal pressure Under the conditions of, it is warming up to 1000 DEG C~1300 DEG C with 5 DEG C/min, is incubated 1~4h, use the reaction of isothermal low pressure chemical phase Method prepares coating;
(4) after the system of step (3) reaches 1000 DEG C~1300 DEG C of temperature, opening vacuum pump, the system pressure of making is less than 50kPa, is passed through argon/air mixed gas simultaneously, and wherein argon flow amount is 500mL/min, and air mass flow is 0.25 ML/min, in system, partial pressure of oxygen is 5-50Pa, makes whole reaction system be in " micro-oxygen environment ";Pass through O2With Si The carbon fiber surface that jointly acts on prepare SiO2/ SiOC coating.
The rotating speed of the ball grinder in described step (1) is 400r/min.
Material with carbon element in described step (2) can be one-dimensional carbon fibre fabric, Two-dimensional Carbon fabric, three-dimensional dimension carbon fiber Any one in fabric, CNT, carbon nano-tube film or carbon felt.
The aluminium oxide vacuum tube furnace of described step (2) is warming up to 1150 DEG C.
The present invention utilizes silica flour reaction in " micro-oxygen environment ", and on the one hand need not that material with carbon element is carried out pre-treatment ensures C equally Material will not be by bigger damage;On the other hand, micro amount of oxygen and Si react the big calorimetric of releasing, and local response point temperature raises, The high SiO of activity produced2React again generation SiO steam with Si, improve SiO quantity of steam.Provide a kind of at carbon material Uniform, controllable ground, material surface deposition SiO2The method of/SiOC coating.
Accompanying drawing explanation
Fig. 1 is SiO of the present invention2/ SiOC coating preparation facilities schematic diagram;
Fig. 2 is carbon fiber coating layer low power scanogram obtained in embodiment 1;
Fig. 3 is carbon fiber coating layer low power scanogram obtained in embodiment 2.
Detailed description of the invention
The present invention, using silica flour and copper powder (analytical pure) as raw material, by mixing, ball milling, is dried to obtain presoma, will be mixed Closing powder to be placed in tube furnace, micro amount of oxygen and Si react the big calorimetric of releasing, and local response point temperature raises, and produces activity high SiO2React again generation SiO steam with Si, improve constantly SiO quantity of steam, make Si slowly aoxidize in " micro-oxygen environment ", It is partially converted to SiO2, thus deposit SiO at carbon material surface uniform, controllable2/ SiOC coating.
The present invention is done the brightest below in conjunction with specific embodiment.
Embodiment 1
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=44:56, addition dehydrated alcohol, as disperse medium, is placed in ball With 400r/min rotating speed ball milling 1 hour in grinding jar, to the two mix homogeneously.Take out mixed slurry to be placed in 50 DEG C of drying baker 10h, to drying, obtains the uniform mixed powder of Si/Cu;
(2) Si/Cu powder body is placed in alumina crucible, material with carbon element is lain against above alumina crucible, then by crucible It is placed in the middle part of the boiler tube of aluminium oxide vacuum tube furnace and (sees Fig. 1);
(3) being passed through argon in the aluminium oxide vacuum tube furnace of step (2), argon flow amount is 500mL/min, normal pressure bar Under part, it is warming up to 1150 DEG C with 5 DEG C/min, is incubated 4h, prepares coating with isothermal low pressure chemical phase reaction method;
(4) after the system of step (3) reaches 1150 DEG C, opening vacuum pump, system pressure is less than 50kPa, leads to simultaneously Entering argon/air mixed gas, argon is carrier gas and diluent gas, and air provides oxygen source, and wherein argon flow amount is 500 ML/min, air mass flow is 0.25mL/min, and in system, partial pressure of oxygen is 5Pa, makes whole reaction system be in " micro-oxygen ring Border " in;Pass through O2SiO is prepared with the carbon fiber surface that jointly acts on of Si2/ SiOC coating.
Fig. 1 is the morphology characterization of embodiment 1, it can be seen that SiO2/ SiOC uniform coating thickness, surfacing.
Embodiment 2
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=44:56, addition dehydrated alcohol, as disperse medium, is placed in ball With 400r/min rotating speed ball milling 1 hour in grinding jar, to the two mix homogeneously;Take out mixed slurry to be placed in 50 DEG C of drying baker 10h, to drying, obtains the uniform mixed powder of Si/Cu;
(2) being placed in alumina crucible by Si/Cu powder body, lain against by material with carbon element above alumina crucible, crucible is placed (Fig. 1 is seen) in the middle part of the boiler tube of aluminium oxide vacuum tube furnace;
(3) being passed through argon in the aluminium oxide vacuum tube furnace of step (2), argon flow amount is 500mL/min, normal pressure bar Under part, it is warming up to 1300 DEG C with 5 DEG C/min and is incubated 4h, preparing coating with isothermal low pressure chemical phase reaction method;
(4) after the system of step (3) reaches 1300 DEG C, open vacuum pump, make system pressure be less than 50kPa, simultaneously Being passed through argon/air mixed gas, argon is carrier gas and diluent gas, and air provides oxygen source, and wherein argon flow amount is 500 ML/min, air mass flow is 0.25mL/min, and in system, partial pressure of oxygen is 5Pa, makes whole reaction system be in " micro-oxygen environment " In.Pass through O2SiO is prepared with the carbon fiber surface that jointly acts on of Si2/ SiOC coating.
Fig. 2 is the morphology characterization of embodiment 2, it can be seen that SiOC/SiO2Coating surface is similar to Fructus Momordicae charantiae surface, and temperature is described Degree affects coating morphology.
Embodiment 3
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=44:56, addition dehydrated alcohol, as disperse medium, is placed in ball With 400r/min rotating speed ball milling 1 hour in grinding jar, to the two mix homogeneously.Take out mixed slurry to be placed in 50 DEG C of drying baker 10h, to drying, obtains the uniform mixed powder of Si/Cu;
(2) being placed in alumina crucible by Si/Cu powder body, lain against by material with carbon element above alumina crucible, crucible is placed (Fig. 1 is seen) in the middle part of the boiler tube of aluminium oxide vacuum tube furnace;
(3) being passed through argon in the aluminium oxide vacuum tube furnace of step (2), argon flow amount is 500mL/min, normal pressure bar Under part, it is warming up to 1150 DEG C with 5 DEG C/min and is incubated 1h, preparing coating with isothermal low pressure chemical phase reaction method;
(4) after the system of step (3) reaches 1150 DEG C, open vacuum pump, make system pressure be less than 50kPa, simultaneously Being passed through argon/air mixed gas, argon is carrier gas and diluent gas, and air provides oxygen source, and wherein argon flow amount is 500 ML/min, air mass flow is 0.25mL/min, and in system, partial pressure of oxygen is 50Pa, makes whole reaction system be in " micro-oxygen ring Border " in;Pass through O2SiO is prepared with the carbon fiber surface that jointly acts on of Si2/ SiOC coating.
Embodiment 4
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=44:56, addition dehydrated alcohol, as disperse medium, is placed in ball With 400r/min rotating speed ball milling 1 hour in grinding jar, to the two mix homogeneously.Take out mixed slurry to be placed in 50 DEG C of drying baker 10h, to drying, obtains the uniform mixed powder of Si/Cu;
(2) being placed in alumina crucible by Si/Cu powder body, lain against by material with carbon element above alumina crucible, crucible is placed (Fig. 1 is seen) in the middle part of the boiler tube of aluminium oxide vacuum tube furnace;
(3) being passed through argon in the aluminium oxide vacuum tube furnace of step (2), argon flow amount is 500mL/min, normal pressure bar Under part, it is warming up to 1300 DEG C with 5 DEG C/min and is incubated 1h, preparing coating with isothermal low pressure chemical phase reaction method;
(4) after the system of step (3) reaches 1300 DEG C, open vacuum pump, make system pressure be less than 50kPa, simultaneously Being passed through argon/air mixed gas, argon is carrier gas and diluent gas, and air provides oxygen source, and wherein argon flow amount is 500 ML/min, air mass flow is 0.25mL/min, and in system, partial pressure of oxygen is 50Pa, makes whole reaction system be in " micro-oxygen ring Border " in.Pass through O2SiO is prepared with the carbon fiber surface that jointly acts on of Si2/ SiOC coating;
The above-mentioned description to embodiment is easy for those skilled in the art and is understood that and applies the present invention.It is familiar with this These embodiments are easily made various amendment by the personnel of art, and General Principle described herein is applied to other Without through performing creative labour in embodiment.Therefore, the invention is not restricted to embodiment here, those skilled in the art All should be within protection scope of the present invention according to the announcement of the present invention, the improvement made for the present invention and amendment.
Each raw material cited by the present invention can realize the present invention, and the bound value of raw material, interval value can realize this Invent, then this is illustrated the most one by one.

Claims (4)

1. the method preparing silica/silicon oxygen carbon composite coating at carbon material surface, has following steps:
(1) silica flour and copper powder being mixed with mass ratio Si/Cu=1:2-2:1, addition dehydrated alcohol, as disperse medium, is placed in Ball milling 1 hour in ball grinder, to the two mix homogeneously;Take out mixed slurry and be placed in 50 DEG C of drying baker drying, obtain Si/Cu Uniformly mixed powder;
(2) the Si/Cu powder body of step (1) is placed in alumina crucible, material with carbon element is lain against on alumina crucible Side, then crucible is placed on the middle part of the boiler tube of aluminium oxide vacuum tube furnace;
(3) in the aluminium oxide vacuum tube furnace of step (2), being passed through argon, argon flow amount is 500mL/min, normal pressure Under the conditions of, it is warming up to 1000 DEG C~1300 DEG C with 5 DEG C/min, is incubated 1~4h, use the reaction of isothermal low pressure chemical phase Method prepares coating;
(4) after the system of step (3) reaches 1000 DEG C~1300 DEG C of temperature, opening vacuum pump, the system pressure of making is less than 50kPa, is passed through argon/air mixed gas simultaneously, and wherein argon flow amount is 500mL/min, and air mass flow is 0.25 ML/min, in system, partial pressure of oxygen is 5-50Pa, makes whole reaction system be in " micro-oxygen environment ";Pass through O2With Si The carbon fiber surface that jointly acts on prepare SiO2/ SiOC coating.
One the most according to claim 1 prepares SiO at carbon material surface2The method of/SiOC coating, its feature exists, The rotating speed of the ball grinder in described step (1) is 400r/min.
One the most according to claim 1 prepares SiO at carbon material surface2The method of/SiOC coating, its feature exists, Material with carbon element in described step (2) can be one-dimensional carbon fibre fabric, Two-dimensional Carbon fabric, three-dimensional dimension carbon fibre fabric, Any one in CNT, carbon nano-tube film or carbon felt.
One the most according to claim 1 prepares SiO at carbon material surface2The method of/SiOC coating, its feature exists, The aluminium oxide vacuum tube furnace of described step (2) is warming up to 1150 DEG C.
CN201610068486.1A 2016-01-29 2016-01-29 A kind of method for preparing silica/silicon oxygen carbon composite coating in carbon material surface Expired - Fee Related CN105734956B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112830787A (en) * 2021-01-15 2021-05-25 天津大学 Preparation method of amorphous silicon-oxygen-carbon composite ceramic thermal barrier coating
CN114875398A (en) * 2022-04-07 2022-08-09 西安建筑科技大学 Rare earth element modified wear-resistant refractory high-entropy alloy coating and preparation method thereof

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112830787A (en) * 2021-01-15 2021-05-25 天津大学 Preparation method of amorphous silicon-oxygen-carbon composite ceramic thermal barrier coating
CN114875398A (en) * 2022-04-07 2022-08-09 西安建筑科技大学 Rare earth element modified wear-resistant refractory high-entropy alloy coating and preparation method thereof
CN114875398B (en) * 2022-04-07 2024-04-19 西安建筑科技大学 Rare earth element modified wear-resistant refractory high-entropy alloy coating and preparation method thereof

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