CN105734804A - High-density knitted fabric, and production method and application thereof - Google Patents
High-density knitted fabric, and production method and application thereof Download PDFInfo
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- CN105734804A CN105734804A CN201410755708.8A CN201410755708A CN105734804A CN 105734804 A CN105734804 A CN 105734804A CN 201410755708 A CN201410755708 A CN 201410755708A CN 105734804 A CN105734804 A CN 105734804A
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Abstract
The invention discloses a high-density knitted fabric, and a production method and an application thereof. More than 50% by weight of yarns of the high-density knitted fabric are split nylon-dacron composite yarns, the melting point of the nylon component of the nylon-dacron composite yarn ranges from 180 DEG C to 210 DEG C, the bending rigidity of the high-density knitted fabric is measured to be higher than 0.06 gf.cm<2>/cm through a KES method, and the ventilatory capacity of the high-density knitted fabric is measured to be lower than 60 cm<3>/cm<2>/sec through a JISL1096-2010 method. Through routine weight reducing processing of the high-density knitted fabric, a tight, stiff and smooth product can be obtained, and the high-density knitted fabric can be used for making jackets, wind coats or trousers or the like.
Description
Technical field
The present invention relates to a kind of knitting fabric of high density and production method thereof and purposes.
Background technology
Superfine fiber high-density fabric in the market has a variety of, fabric form, including woven and knitting, although wherein woven class fabric stiffness is good, but elastic not enough, snugness of fit is affected；Although and knitting class fabric good springiness, but excessively soft, stiffness is short of, it is necessary to adds at Final finishing and adds stiffening process of resin man-hour and improve, and durability is bad.
Wash the brocade composite yarn one of the raw material as superfine fibre, the deep welcome by everybody.Such as a kind of clothing fabric disclosed in patent documentation CN102704140A, it is warp thread by adopting ordinary polyester yarn, washs the twill-weave that brocade composite yarn is weft yarn and form fabric, then carry out Alkali reduction, sanding, dyeing, reach soft feel and water suction oil absorption；But such fabric elasticity is not enough, and density and stiffness also fail to be improved, be not suitable for making jacket, wind coat etc..In order to improve the elasticity of this type of fabric and improve density, disclosed in patent documentation CN103126625A a kind of by first adopting Caustic soda to adopt the processing mode of benzyl alcohol to obtain superfine fiber high-density cleaning wiping cloth (knitted fabric) after washing brocade composite yarn fibrillation again, the cloth cover of gained cleaning wiping cloth is tight, therefore imbibition is protected fluidity and sheltering evil people and countenance evil practices property all comparative superiorities, can be avoided the pollution of cleaning solvent simultaneously, but feel is still soft, and processing method is complex, particularly the use of benzyl alcohol easily causes the pollution to environment.
Summary of the invention
It is an object of the invention to provide that a kind of processing method is simple and environmental protection, there is the knitting fabric of high density of superior stiffness and production method thereof and purposes.
The technical solution of the present invention is:
The knitting fabric of high density of the present invention, the yarn forming more than the 50 weight % of this fabric is the terylene after fibrillation/nylon composite yarn, and wherein in terylene/nylon composite yarn, the fusing point of nylon component is 180～210 DEG C；This fabric records its vertical and horizontal bending stiffness according to KES method and is more than 0.06gf.cm2/cm, and recording its ventilation according to JISL1096-2010 method is 60cm3/cm2/ below sec.
It is tight that the knitting fabric of high density of the present invention has feel, well-pressed, can be used for the purposes such as jacket, wind coat, trousers, particularly has suede nap effect, and the fabric feel obtained is fine and smooth, comfortable.The production technology of the knitting fabric of high density of the present invention is simple, with low cost, environmental protection.
Detailed description of the invention
In the present invention, consider chamois leather velvet and the straightening sense of fabric, the yarn forming more than the 50 weight % of this fabric is the terylene after fibrillation/nylon composite yarn, in terylene/nylon composite yarn used the crystallization temperature of nylon component be 70～85 DEG C, fusing point be 180～210 DEG C, preferably 190～200 DEG C, and this fabric records its vertical and horizontal bending stiffness (B value) according to KES method and is more than 0.06gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 60cm3/cm2/ below sec.If the mixed rate of terylene/nylon composite yarn is lower than 50 weight %, undershrinking time after processing, decline closely felt by gained fabric, and ventilation is higher than 60cm3/cm2/sec.It is known that the crystallization temperature 55 DEG C of common nylon 6, fusing point 220 DEG C, its boiling water shrinkage is about 5～7%；The crystallization temperature of common nylon 66 65 DEG C, fusing point 264 DEG C, its boiling water shrinkage is about 3～4%, and the fabric therefore made by its yarn that is composited with terylene is often well-pressed not.And the crystallization temperature of nylon component is 70～85 DEG C, fusing point 180～210 DEG C in terylene used by the present invention/nylon composite yarn, processed by fibrillation, nylon component produces greatly to shrink, and the ultimate fibre arrangement after fibrillation closely, effectively improves the stiffness of the fabric that terylene/common nylon composite yarn is formed.
In the present invention, it is contemplated that the chamois leather velvet of fabric and straightening sense, it is preferable that in terylene/nylon complex yarn, the content of nylon component is 20～40%.The probability that in Colour Difference process, dye wrinkle occurs can be reduced within the scope of this, and soft moderate.
The processing method of the knitting fabric of high density of the present invention, comprises the steps:
In order to reach good feel, the yarn of more than at least 50 weight % selects terylene/nylon composite yarn to carry out being knitted to form knitted fabric, then carry out decrement fibrillation, dyeing arranges sizing and obtains product, and wherein the total fiber number of terylene/nylon composite yarn is 33～110dtex and its shrinkage factor in 120 DEG C～135 DEG C water is 30～60%.
The total fiber number of terylene/nylon composite yarn used by the present invention is that 33～110dtex is woven can obtain the fabric that grammes per square metre is 180g/～330g/, is suitable for making the wind coat of different-style, trousers or jacket.
In the present invention, terylene/nylon composite yarn shrinkage factor in 120 DEG C～130 DEG C water used is 30～60%, it is mainly in view of follow-up decrement temperature and dyeing temperature all controls to carry out between 120 DEG C～135 DEG C, and composite yarn has higher shrinkage factor under this condition and can reduce the gap between yarn and yarn, improve the compactness of fabric, thus improving the well-pressed degree of fabric.
The present invention obtains n+1 type structure, such as 6+1 type after terylene/nylon composite yarn fibrillation used.Nylon component is core, terylene composition is lobe.
The present invention preferably employs Caustic soda and carries out decrement fibrillation.As required, reduction rate controls between 8～15%, and technique is simple and environmental protection.
Fabric after decrement treatment is dyeed, the high-temperature dyeing condition of 130～135 DEG C can be adopted；
Arrange setting temperature 130～160 degree, speed 20～25 ms/min.Soft feel in order to highlight fabric can increase supple resin processing in resin finishing engineering；Of course for obtaining other functions, it is also possible to carry out antistatic resin arrangement, refuse water-resin arrangement, crease-resistant resin finishing etc..
In the present invention, it is preferable that in the terylene after fibrillation/nylon composite yarn, nylon monofilament fiber number is 0.6～1.3dtex, polyester monofilament fiber number is 0.3～0.5dtex, be can ensure that the tight sense of fabric by the contraction of nylon, reach chamois leather velvet by the low-titer of terylene.Nylon monofilament fiber number is too small, closely feels not enough, and the excessive then fabric of nylon monofilament fiber number is harder, and polyester monofilament fiber number is too small or excessive suede nap effect is bad.
Present invention preferably employs weft knitting weaving manner, tissue can adopt plain weave, cotton wool tissue or Rome tissue etc..Such as on 28G single knitting machine, can all select the terylene/nylon complex yarn of the present invention to weave, or the terylene of the present invention/nylon complex yarn carried out shuffling with ordinary polyester yarn etc..
The knitting fabric of high density of the present invention can be used for making jacket, wind coat or trousers etc., has good stiffness and suede nap feel, and the product specification made is high.
Embodiment
The method of testing of parameter involved in the present invention is as follows.
(1) crystallization temperature of nylon component, fusing point in terylene/nylon composite yarn
DSC method (differential scanning calorimetry).
(2) bending stiffness
KES method.
(3) ventilation
JISL1096-2010 method.
(4) shrinkage factor in the water of terylene/nylon composite yarn
The method of testing of GB/T6505-2008 chemical fiber filament shrinkage factor.
(5) filament number
N number after the content % ÷ fibrillation of filament number=composite yarn total fiber number ÷ hole count × this fibre composition.
Below in conjunction with embodiment and comparative example, the invention will be further described.
Embodiment 1
On 28G single knitting machine, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 75 DEG C, fusing point 195 DEG C, after fibrillation, nylon monofilament fiber number is 1.0dtex, polyester monofilament fiber number is 0.4dtex), carry out plain weave braiding and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes when 120 DEG C of 0.825%, reduction rate 10%, then 132 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 180g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.06gf.cm2/cm, longitudinal bending stiffness B value be 0.06gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 58cm3/cm2/sec。
Embodiment 2
On the two-sided large circle machine of 28G, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 75 DEG C, fusing point 195 DEG C, after fibrillation, nylon monofilament fiber number is 1.0dtex, polyester monofilament fiber number is 0.4dtex), carry out cotton wool weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 25 minutes when 125 DEG C of 0.7%, reduction rate 14%, then 135 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 300g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.17gf.cm2/cm, longitudinal bending stiffness B value be 0.22gf.cm2/cm；Recording its ventilation according to JISL1096-2010 method is 23cm3/cm2/sec。
Embodiment 3
On the two-sided large circle machine of 28G, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 20%, the crystallization temperature of nylon component 70 DEG C, fusing point 190 DEG C, after fibrillation, nylon monofilament fiber number is 0.6dtex, polyester monofilament fiber number is 0.4dtex) and 20D spandex, carry out Rome weave and obtain knitted fabric, sizing in the middle of carrying out 190 degree after open width refine, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes under 120 DEG C of conditions of 0.825%, reduction rate 15%, then 130 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 300g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.24gf.cm2/cm, longitudinal bending stiffness B value be 0.29gf.cm2/cm；Recording its ventilation according to JISL1096-2010 method is 28cm3/cm2/sec。
Embodiment 4
On the two-sided large circle machine of 28G, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 40%, the crystallization temperature of nylon component 70 DEG C, fusing point 190 DEG C, after fibrillation, nylon monofilament fiber number is 1.3dtex, polyester monofilament fiber number is 0.3dtex), carry out Rome weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes when 120 DEG C of 0.8%, reduction rate 14%, then 132 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 330g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.25gf.cm2/cm, longitudinal bending stiffness B value be 0.30gf.cm2/cm；Recording its ventilation according to JISL1096-2010 method is 20cm3/cm2/sec。
Embodiment 5
On the two-sided large circle machine of 28G, 33dtex-12f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 80 DEG C, fusing point 200 DEG C, after fibrillation, nylon monofilament fiber number is 0.8dtex, polyester monofilament fiber number is 0.3dtex), carry out cotton wool weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 20 minutes under 125 DEG C of conditions of 0.99%, reduction rate 11%, then 135 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 200g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.10gf.cm2/cm, longitudinal bending stiffness B value be 0.13gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 50cm3/cm2/sec。
Embodiment 6
On the two-sided large circle machine of 28G, 110dtex-36f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 80 DEG C, fusing point 200 DEG C, after fibrillation, nylon monofilament fiber number is 1.3dtex, polyester monofilament fiber number is 0.5dtex), carry out cotton wool weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 25 minutes under 120 DEG C of conditions of 0.7%, reduction rate 15%, then 130 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 350g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.23gf.cm2/cm, longitudinal bending stiffness B value be 0.28gf.cm2/cm；Recording its ventilation according to JISL1096-2010 method is 18cm3/cm2/sec。
Embodiment 7
On the two-sided large circle machine of 28G, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 75 DEG C, fusing point 195 DEG C, after fibrillation, nylon monofilament fiber number is 1.0dtex, polyester monofilament fiber number is 0.4dtex) and 82dtex-36f ordinary polyester, carry out cotton wool weave in 1:1 ratio and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes under 120 DEG C of conditions of 0.495%, reduction rate 8%, then 130 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 250g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.14gf.cm2/cm, longitudinal bending stiffness B value be 0.16gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 32cm3/cm2/sec。
Embodiment 8
On the two-sided large circle machine of 28G, 82dtex-24f-is adopted to wash brocade complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 18%, the crystallization temperature of nylon component 75 DEG C, fusing point 195 DEG C, after fibrillation, nylon monofilament fiber number is 0.6dtex, polyester monofilament fiber number is 0.5dtex) carry out cotton wool weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes under 120 DEG C of conditions of 0.8%, reduction rate 13%, then 132 degree of dyeing are carried out, finally under 160 degree of conditions, carry out resin finishing sizing, obtain the knitted fabric of grammes per square metre 200g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.06gf.cm2/cm, longitudinal bending stiffness B value be 0.06gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 59cm3/cm2/sec。
Adopt jacket, wind coat or trousers that the knitted fabric of embodiment 1-8 prepares.
Comparative example 1
On the two-sided large circle machine of 28G, adopt 82dtex-24f-terylene/nylon complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 75 DEG C, fusing point 195 DEG C, after fibrillation, nylon monofilament fiber number is 1.3dtex, polyester monofilament fiber number is 0.4dtex) and 82dtex-36f-ordinary polyester, carry out cotton wool weave in 1:2 ratio and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes under 120 DEG C of conditions of 0.825%, reduction rate 4%, then 130 degree of dyeing are carried out, last resin finishing sizing under 160 degree of conditions, obtain the knitted fabric of grammes per square metre 250g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.02gf.cm2/cm, longitudinal bending stiffness B value be 0.03gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 150cm3/cm2/sec。
Comparative example 2
On the two-sided large circle machine of 28G, adopt 82dtex-24f-terylene/nylon complex yarn (6+1 type, terylene is lobe, nylon is core, nylon content 30%, the crystallization temperature of nylon component 65 DEG C, fusing point 264 DEG C, after fibrillation, nylon monofilament fiber number is 1.3dtex, polyester monofilament fiber number is 0.4dtex) carry out cotton wool weave and obtain knitted fabric, then in liquid-flow dyeing machine, use Caustic soda decrement fibrillation 30 minutes under 125 DEG C of conditions of 0.825%, reduction rate 8%, then 135 degree of dyeing are carried out, last resin finishing sizing under 160 degree of conditions, obtain the knitted fabric of grammes per square metre 220g/.
The knitting fabric of gained according to KES method record its transverse curvature rigidity B value for 0.03gf.cm2/cm, longitudinal bending stiffness B value be 0.04gf.cm2/cm, recording its ventilation according to JISL1096-2010 method is 120cm3/cm2/sec。
Claims (5)
1. the knitting fabric of high density, it is characterized in that: the yarn forming more than the 50 weight % of this fabric is the terylene after fibrillation/nylon composite yarn, in described terylene/nylon composite yarn, the fusing point of nylon component is 180～210 DEG C, this fabric records its vertical and horizontal bending stiffness according to KES method and is more than 0.06gf.cm2/cm, and recording its ventilation according to JISL1096-2010 method is 60cm3/cm2/ below sec.
2. the knitting fabric of high density according to claim 1, is characterized in that: in the terylene after described fibrillation/nylon composite yarn, the content of nylon component is 20～40%.
3. the production method of the knitting fabric of high density described in a claim 1, it is characterized in that: the yarn of more than at least 50 weight % selects terylene/nylon composite yarn to carry out being knitted to form knitted fabric, then carry out decrement fibrillation, dyeing arranges sizing and obtains product, the total fiber number of wherein said terylene/nylon composite yarn is 33～110dtex, and its shrinkage factor in 120 DEG C～135 DEG C water is 30～60%.
4. the production method of the knitting fabric of high density according to claim 3, is characterized in that: in the terylene after described fibrillation/nylon composite yarn, nylon monofilament fiber number is 0.6～1.3dtex, polyester monofilament fiber number is 0.3～0.5dtex.
5. jacket, wind coat or the trousers that the knitting fabric of high density described in a claim 1 prepares.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201410755708.8A CN105734804B (en) | 2014-12-11 | 2014-12-11 | High-density knitted fabric and production method and application thereof |
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| CN201410755708.8A CN105734804B (en) | 2014-12-11 | 2014-12-11 | High-density knitted fabric and production method and application thereof |
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| CN105734804A true CN105734804A (en) | 2016-07-06 |
| CN105734804B CN105734804B (en) | 2019-12-27 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549429A (en) * | 2020-04-27 | 2020-08-18 | 常熟市凯之祥针纺织有限公司 | Manufacturing method of novel starry sky superfine fiber coral fleece cloth |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04361663A (en) * | 1991-06-06 | 1992-12-15 | Toyobo Co Ltd | Treatment of fiber structure comprising fibrillated conjugate filament |
| JP2000170038A (en) * | 1998-12-03 | 2000-06-20 | Daiwabo Co Ltd | Split type conjugate short fiber having thermoshrinkable property and short fiber nonwoven cloth therefrom |
| CN101130911A (en) * | 2006-08-24 | 2008-02-27 | 东丽纤维研究所（中国）有限公司 | Superfine-fiber knitting wiper and manufacturing method thereof |
| CN101289779A (en) * | 2006-12-20 | 2008-10-22 | 上海锦乐纺织装饰品有限公司 | Terylene superfine warp-knitting soft and cleaning silk face fabric and production method thereof |
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2014
- 2014-12-11 CN CN201410755708.8A patent/CN105734804B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04361663A (en) * | 1991-06-06 | 1992-12-15 | Toyobo Co Ltd | Treatment of fiber structure comprising fibrillated conjugate filament |
| JP2000170038A (en) * | 1998-12-03 | 2000-06-20 | Daiwabo Co Ltd | Split type conjugate short fiber having thermoshrinkable property and short fiber nonwoven cloth therefrom |
| CN101130911A (en) * | 2006-08-24 | 2008-02-27 | 东丽纤维研究所（中国）有限公司 | Superfine-fiber knitting wiper and manufacturing method thereof |
| CN101289779A (en) * | 2006-12-20 | 2008-10-22 | 上海锦乐纺织装饰品有限公司 | Terylene superfine warp-knitting soft and cleaning silk face fabric and production method thereof |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111549429A (en) * | 2020-04-27 | 2020-08-18 | 常熟市凯之祥针纺织有限公司 | Manufacturing method of novel starry sky superfine fiber coral fleece cloth |
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