CN105732434B - The double helix production equipment of urea for vehicle - Google Patents

The double helix production equipment of urea for vehicle Download PDF

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Publication number
CN105732434B
CN105732434B CN201610307291.8A CN201610307291A CN105732434B CN 105732434 B CN105732434 B CN 105732434B CN 201610307291 A CN201610307291 A CN 201610307291A CN 105732434 B CN105732434 B CN 105732434B
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synthesis tank
tank
urea
pump
crystallization kettle
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CN105732434A (en
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韦明
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Guangxi Xiayang Environmental Protection Technology Co ltd
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Nanning Xiayang Chemical Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • C07C273/04Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds from carbon dioxide and ammonia
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C273/00Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups
    • C07C273/02Preparation of urea or its derivatives, i.e. compounds containing any of the groups, the nitrogen atoms not being part of nitro or nitroso groups of urea, its salts, complexes or addition compounds
    • C07C273/14Separation; Purification; Stabilisation; Use of additives
    • C07C273/16Separation; Purification
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/141Feedstock

Abstract

The invention discloses a kind of double helix production equipment of urea for vehicle, including synthesis tank, delivery pump, crystallization kettle, vavuum pump, surge tank and circulating pump;Synthesis tank includes inlet, liquid outlet, air inlet and gas outlet;The input port of delivery pump and the liquid outlet of synthesis tank are connected, and the import of the delivery outlet and crystallization kettle of delivery pump is connected;Surge tank, vavuum pump and crystallization kettle are sequentially connected;The input port of circulating pump and the outlet of crystallization kettle are connected, and the delivery outlet of circulating pump is connected with synthesis tank;Two groups of helical baffles and cyclone are additionally provided with synthesis tank;Cyclone is provided with air inlet.The present invention is provided with helical baffle and cyclone in synthesis tank, liquefied ammonia is fully reacted with carbon dioxide, directly use in synthesis tank and react obtained urea synthesis solution, crystallized under vacuum conditions, simplify technological process, production cost is reduced, high-volume, the urea for vehicle of high-purity can be continuously produced.

Description

The double helix production equipment of urea for vehicle
Technical field
The invention belongs to produce urea for vehicle technical field, it is related to a kind of double helix production equipment of urea for vehicle.
Background technology
According to the regulation of national environmental protection department, the heavy-duty diesel vehicle of sale was intended to reach the row of state IV from 1 day July in 2013 Standard is put, compared with state Ⅲ emission standard, the discharge discharged nitrous oxides of state IV of heavy-duty diesel oil automobile reduce 30% or so, Grain thing(PM)Discharge reduces more than 80%.In order to reduce nitrogen oxides and particulate matter in exhaust gas from diesel vehicle discharge.At present, Europe The car manufactures of the country such as U.S. generally use SCR(SCR)Technical finesse exhaust gas from diesel vehicle, makes up to Europe Vth, the discharge standard of the even more high of Europe VI.
Exhaust gas from diesel vehicle treatment fluid is to coordinate SCR technology, is harmless nitrogen by the conversion of nitrogen oxides in motor exhaust The reducing agent of gas and water, the primary raw material of exhaust gas from diesel vehicle treatment fluid is urea for vehicle and water, and urea for vehicle is not common agriculture Industry urea or industrial urea, nor chemical analysis reagent, but it is a kind of there is certain added value, can large-scale industrial production Specialty chemicals.Urea for vehicle operation principle is that urea for vehicle is added to SCR system, in hot environment(Temperature is higher than 300 ℃), urea resolves into ammonia, along with the effect of catalyst, and the nitrogen oxides in tail gas can generate nitrogen with ammonia reaction rapidly Gas and water.The delivery temperature of diesel engine is generally 300-500 DEG C, meets the heat required for nitrogen oxides reduction.
At present, to be that ammonia and carbon dioxide react generation urea synthesizing under certain condition anti-for the main flow of urea production Liquid is answered, urea synthesis reaction liquid obtains solid urea by processes such as flush distillation, double evaporation-cooling, granulations again.However, automobile-used urine The purity requirement of element is very high, and commercially available industrial or agriculture urea granules are higher due to the magazine content such as biuret, can not be direct For preparing urea for vehicle solution.
The content of the invention
Simple the invention provides a kind of equipment, floor space is small, and raw material availability is high, the automobile-used urine of good product quality The double helix production equipment of element.
In order to realize foregoing invention purpose, technical scheme is as follows:
A kind of double helix production equipment of urea for vehicle, including synthesis tank, delivery pump, crystallization kettle, vavuum pump, surge tank and Circulating pump;Described synthesis tank includes inlet, liquid outlet, air inlet and gas outlet;The top of described synthesis tank be provided with into Liquid mouthful and gas outlet, the lower section of synthesis tank are provided with liquid outlet and air inlet;The input port of described delivery pump and going out for synthesis tank Liquid mouthful connection, the import of the delivery outlet and crystallization kettle of delivery pump is connected;Described surge tank, vavuum pump and crystallization kettle connects successively Connect, make to form vacuum in crystallization kettle;The outlet of the input port of described circulating pump and crystallization kettle is connected, the delivery outlet of circulating pump with Synthesis tank is connected;Two groups of helical baffles and cyclone are additionally provided with described synthesis tank;Described helical baffle is fixed and is located at conjunction Into on the inwall of tank;Cyclone is provided with described air inlet.
As a further improvement, above-described cyclone includes cylinder and polylith fin;Described fin is with spiral rank Terraced mode is arranged in cylinder, and gap is left between adjacent fins.
As a further improvement, the outer end of above-described fin is connected with cylinder, it is inner hanging.
As a further improvement, above-described two groups of helical baffles are set in opposite direction vertically.
During work, raw materials ammonia reacts with carbon dioxide in synthesis tank, and obtained urea synthesis solution passes through conveying Pump is entered in the crystallization kettle in vacuum state, is crystallized in crystallization kettle;Circulating pump and the valve of synthesis tank UNICOM are opened, will Unsaturated urea synthesis solution is delivered in synthesis tank to be reacted again;So it is recycled to the urea that fully reaction obtains saturation After reaction solution, circulating pump and the valve of synthesis tank UNICOM are closed, the outlet of crystallization kettle is opened, obtains the urea product of high-purity.
Compared to prior art, the present invention has the advantage that and had the beneficial effect that:
1st, provided with fixed helical baffle in synthesis tank of the invention, helical baffle has to the gas-liquid reaction of reaction system The effect for having directed flow and repeatedly mixing, improves the utilization rate of carbon dioxide.
2nd, provided with two groups of helical baffles in synthesis tank of the invention, and set vertically in opposite direction, increase liquefied ammonia exists Response area in reaction system, and extend the residence time, reaction is abundant, improves production efficiency.
3rd, the cyclone that the present invention is provided with is that the cyclone can in the air inlet of synthesis tank by one group of fin screw arrangement To be effectively increased the disturbance of gas, play the role of to reacting gas broken and disperse, carbon dioxide is reacted abundant with liquefied ammonia, carry The utilization rate of high carbon dioxide.
4th, react obtained urea synthesis solution in the present invention directly use synthesis tank to be crystallized, make use of urea synthesis solution Temperature it is high the characteristics of, without additional heat, reduce the generation of biuret;And in vacuum environment, in urea synthesis solution High-temperature water can rapid vaporization, therefore have part water and be evaporated from urea synthesis solution, improve the concentration of urea synthesis solution, Improve the productivity ratio of product, it is ensured that the quality of product.
5th, the present invention is provided with circulating pump, unsaturated urea synthesis solution can be again delivered in urea synthesizing tank and carried out again Secondary response, saves raw material, reduces production cost.
6th, the present invention it is simple and reasonable, simplify technological process, reduce production cost, can continuously produce high-volume, The urea for vehicle of high-purity, energy-conserving and environment-protective, with preferable economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is structural representation of the invention.
Fig. 2 for the present invention in cyclone structural representation.
Accompanying drawing is identified:
1- synthesis tanks, 2- delivery pumps, 3- crystallization kettles, 4- surge tanks, 5- vavuum pumps, 6- circulating pumps, 11- inlets, 12- goes out Gas port, 13- helical baffles, 14- air inlets, 15- cyclones, 16- fins, 17- cylinders.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
Embodiment 1:
A kind of double helix production equipment of urea for vehicle, including synthesis tank 1, delivery pump 2, crystallization kettle 3, vavuum pump 5, buffering Tank 4 and circulating pump 6.Described synthesis tank 1 includes inlet 11, liquid outlet, air inlet 16 and gas outlet 12;Described synthesis tank 1 top is provided with inlet 11 and gas outlet 12, and the lower section of synthesis tank 1 is provided with liquid outlet and air inlet 14.Described delivery pump 2 Input port be connected with the liquid outlet of synthesis tank 1, the delivery outlet of delivery pump 2 is connected with the import of crystallization kettle 3.Described surge tank 4th, vavuum pump 5 is sequentially connected with crystallization kettle 3, makes to form vacuum in crystallization kettle 3.The input port of described circulating pump 6 and crystallization kettle 3 Outlet connection, the delivery outlet of circulating pump 6 is connected with synthesis tank 1.
Two groups of helical baffles 13 and cyclone 15 are additionally provided with described synthesis tank 1;Described helical baffle 13 is fixed and set On the inwall of synthesis tank 1;Cyclone 15 is provided with described air inlet 14.
Described cyclone 15 includes cylinder 17 and polylith fin 16;Described fin 16 is arranged in spiral step mode In cylinder 17, gap is left between adjacent fins.The outer end of described fin 16 is connected with cylinder 17, inner hanging.
During work, raw materials ammonia is entered in synthesis tank 1 by inlet 11, and liquefied ammonia increases by fixed helical baffle 13 Add response area, and extend the residence time;Carbon dioxide is entered in synthesis tank 1 by air inlet 14, by eddy flow The processing of device 15, the perturbation of carbon dioxide is strong, is fully reacted with liquefied ammonia, the high urea synthesizing of obtained quality Liquid;Urea synthesis solution is entered in the crystallization kettle 3 in vacuum state by delivery pump 2, is crystallized in crystallization kettle 3;Opening is followed Ring pump 6 and the valve of the UNICOM of synthesis tank 1, unsaturated urea synthesis solution is delivered in synthesis tank 1 and reacted again;So It is recycled to fully reaction to obtain after the urea reaction liquid of saturation, closes circulating pump 6 and the valve of the UNICOM of synthesis tank 1, open crystallization The outlet of kettle 3, obtains the urea product of high-purity.
Embodiment 2:
A kind of double helix production equipment of urea for vehicle, including synthesis tank 1, delivery pump 2, crystallization kettle 3, vavuum pump 5, buffering Tank 4 and circulating pump 6.Described synthesis tank 1 includes inlet 11, liquid outlet, air inlet 16 and gas outlet 12;Described synthesis tank 1 top is provided with inlet 11 and gas outlet 12, and the lower section of synthesis tank 1 is provided with liquid outlet and air inlet 14.Described delivery pump 2 Input port be connected with the liquid outlet of synthesis tank 1, the delivery outlet of delivery pump 2 is connected with the import of crystallization kettle 3.Described surge tank 4th, vavuum pump 5 is sequentially connected with crystallization kettle 3, makes to form vacuum in crystallization kettle 3.The input port of described circulating pump 6 and crystallization kettle 3 Outlet connection, the delivery outlet of circulating pump 6 is connected with synthesis tank 1.
Two groups of helical baffles 13 and cyclone 15 are additionally provided with described synthesis tank 1;Described helical baffle 13 is fixed and set On the inwall of synthesis tank 1, two groups of helical baffles 13 are set in opposite direction vertically.
Cyclone 15 is provided with described air inlet 14.Cyclone 15 includes cylinder 17 and polylith fin 16;The described wing Piece 16 is arranged in cylinder 17 in spiral step mode, and gap is left between adjacent fins.The outer end of described fin 16 and post Body 17 is connected, inner hanging.
During work, raw materials ammonia is entered in synthesis tank 1 by inlet 11, and liquefied ammonia increases by fixed helical baffle 13 Add response area, and extend the residence time;Carbon dioxide is entered in synthesis tank 1 by air inlet 14, by eddy flow The processing of device 15, the perturbation of carbon dioxide is strong, is fully reacted with liquefied ammonia, the high urea synthesizing of obtained quality Liquid;Urea synthesis solution is entered in the crystallization kettle 3 in vacuum state by delivery pump 2, is crystallized in crystallization kettle 3;Opening is followed Ring pump 6 and the valve of the UNICOM of synthesis tank 1, unsaturated urea synthesis solution is delivered in synthesis tank 1 and reacted again;So It is recycled to fully reaction to obtain after the urea reaction liquid of saturation, closes circulating pump 6 and the valve of the UNICOM of synthesis tank 1, open crystallization The outlet of kettle 3, obtains the urea product of high-purity.

Claims (2)

1. a kind of double helix production equipment of urea for vehicle, it is characterised in that:Including synthesis tank(1), delivery pump(2), crystallization kettle (3), vavuum pump(5), surge tank(4)And circulating pump(6);Described synthesis tank(1)Including inlet(11), liquid outlet, air inlet Mouthful(16)And gas outlet(12);Described synthesis tank(1)Top be provided with inlet(11)And gas outlet(12), synthesis tank(1) Lower section be provided with liquid outlet and air inlet(14);Described delivery pump(2)Input port and synthesis tank(1)Liquid outlet connection, Delivery pump(2)Delivery outlet and crystallization kettle(3)Import connection;Described surge tank(4), vavuum pump(5)With crystallization kettle(3)According to Secondary connection, makes crystallization kettle(3)Interior formation vacuum;Described circulating pump(6)Input port and crystallization kettle(3)Outlet connection, follow Ring pump(6)Delivery outlet and synthesis tank(1)Connection;Described synthesis tank(1)Inside it is additionally provided with two groups of helical baffles(13)And eddy flow Device(15);Described helical baffle(13)Fixation is located at synthesis tank(1)Inwall on;Described air inlet(14)Place is provided with eddy flow Device(15);
Described cyclone(15)Including cylinder(17)With polylith fin(16);Described fin(16)Arranged in spiral step mode Cloth is in cylinder(17)It is interior, gap is left between adjacent fins;
Two groups of described helical baffles(13)Set vertically in opposite direction.
2. the production consersion unit of urea for vehicle according to claim 1, it is characterised in that:Described fin(16)It is outer End and cylinder(17)It is connected, it is inner hanging.
CN201610307291.8A 2016-05-11 2016-05-11 The double helix production equipment of urea for vehicle Active CN105732434B (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1231657A (en) * 1996-07-23 1999-10-13 西尔特克-尼吉有限公司 Process for the urea synthesis from ammonia and carbon dioxide and apparatus thereof
CN1895744A (en) * 2006-06-26 2007-01-17 马春强 Dusted composite SCR smoke denitration and its denitrating catalytic reactor
CN101717652A (en) * 2009-11-24 2010-06-02 山东理工大学 Spiral pyrolysis reactor
CN202078887U (en) * 2011-04-26 2011-12-21 大连松海石化检修工程有限公司 Combined type urea synthesizing tower
CN204134541U (en) * 2014-10-11 2015-02-04 诸城兴贸玉米开发有限公司 Double helix paddle stirring element
CN204566393U (en) * 2015-04-23 2015-08-19 汤渭海 The double-screw type agitator of foaming doors central layer raw materials for production
CN105289446A (en) * 2015-11-11 2016-02-03 无锡清杨机械制造有限公司 Chemical reaction vessel apparatus

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2463044Y (en) * 2001-02-14 2001-12-05 宁波市远东塔器工程有限公司 Parts for use in urea synthetic tower
NZ597135A (en) * 2009-06-05 2013-10-25 Ind Ecosystems Pty Ltd Method and integrated system for producing electric power and fertiliser
CN202063848U (en) * 2011-05-06 2011-12-07 安徽帝元生物科技有限公司 Production device for urea controlled release fertilizer
AU2013213700B2 (en) * 2012-08-31 2017-08-17 China Petroleum & Chemical Corporation Apparatus for producing aqueous urea solution used in vehicles and method of using the same
CN104557617B (en) * 2013-10-10 2017-01-25 中国石油化工股份有限公司 Diesel exhaust fluid production method

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1231657A (en) * 1996-07-23 1999-10-13 西尔特克-尼吉有限公司 Process for the urea synthesis from ammonia and carbon dioxide and apparatus thereof
CN1895744A (en) * 2006-06-26 2007-01-17 马春强 Dusted composite SCR smoke denitration and its denitrating catalytic reactor
CN101717652A (en) * 2009-11-24 2010-06-02 山东理工大学 Spiral pyrolysis reactor
CN202078887U (en) * 2011-04-26 2011-12-21 大连松海石化检修工程有限公司 Combined type urea synthesizing tower
CN204134541U (en) * 2014-10-11 2015-02-04 诸城兴贸玉米开发有限公司 Double helix paddle stirring element
CN204566393U (en) * 2015-04-23 2015-08-19 汤渭海 The double-screw type agitator of foaming doors central layer raw materials for production
CN105289446A (en) * 2015-11-11 2016-02-03 无锡清杨机械制造有限公司 Chemical reaction vessel apparatus

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Address after: 530000 15th floor, block B, No. 88, Daxue West Road, XiXiangTang District, Nanning City, Guangxi Zhuang Autonomous Region

Patentee after: Guangxi Xiayang Environmental Protection Technology Co.,Ltd.

Address before: 530023 Nanning Road, the Guangxi Zhuang Autonomous Region Qingxiu District building 49-23 No. fifteen north latitude and 28 layer 1521.

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