CN105730121A - Relief molding process and device as well as relief product - Google Patents

Relief molding process and device as well as relief product Download PDF

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Publication number
CN105730121A
CN105730121A CN201610093461.7A CN201610093461A CN105730121A CN 105730121 A CN105730121 A CN 105730121A CN 201610093461 A CN201610093461 A CN 201610093461A CN 105730121 A CN105730121 A CN 105730121A
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material strip
relief
molding material
time
pressure
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CN201610093461.7A
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CN105730121B (en
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罗实
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24Pressing or stamping ornamental designs on surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/046Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/002Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B29/007Layered products comprising a layer of paper or cardboard as the main or only constituent of a layer, which is next to another layer of the same or of a different material next to a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/08Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the cooling method
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00Ancillary operations in connection with laminating processes
    • B32B38/06Embossing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/245Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it being a foam layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/02Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
    • B32B9/025Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch comprising leather
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B9/00Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
    • B32B9/04Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B9/046Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/02Temperature
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/12Pressure

Abstract

The invention discloses a relief molding process comprising the steps of making a corresponding female die according to a selected pattern; sticking a hot melting core layer to a bottom-layer fabric, and sticking a surface-layer fabric to the hot melting core layer to form a molding material strip; arranging the female die on a relief molding device; placing the molding material strip on the relief molding device, and enabling the surface-layer fabric of the molding material strip to face the female die; carrying out hot compression on the molding material strip at least twice by using the relief molding device, wherein the hot compression temperature is 50-200 DEG C, the pressure firstly exerted on every square centimeter of molding material strip is 0.1-4MPa, and the first pressure exerting time is within 1-10s; carrying out second hot compression on the molding material strip by using the relief molding device to form a relief product, wherein the pressure secondly exerted on every square centimeter of molding material strip is 0.1-2MPa, and the second pressure exerting time is within 1-10s; and cooling the relief product by using the relief molding device before die opening. By using the relief molding process, a relief with a clear pattern can be made, and the relief product is high in production efficiency and low in production cost. The invention also relates to the relief molding device and the relief product.

Description

Relief forming process and relief sculpture forming device and raised piece
Technical field
The present invention relates to embossment manufacture technology field, particularly to a kind of relief forming process and relief sculpture forming device and raised piece.
Background technology
Leather is a kind of good product of pliability, and its suitable utilization can be produced the various leather carving process product with beautiful pattern.Generally, the manufacture method of these leather carving process product mainly has following four classes: the first kind is to utilize ultraviolet light hologram duplicating technology to make picture on leather;Equations of The Second Kind is employing engraving technology on corium, and by dyeing, polishing, spraying leather fixative, brightener, makes corium skin carving picture;3rd class is to adopt printer or surface printing technique to print various pattern on leather;Last class is the direct technique of embossing on surface.What adopt that these methods make is all one-dimensional or two-dimensional pattern, lacks third dimension, and artistic effect is poor, let alone makes three-dimensional embossing pattern on leather.
In order to produce pattern of three-dimensional relief structures on leather, existing modification method is to stick PVC sheet at the back side of leather, then according to design male and female mold, and male and female mold is installed on a hydraulic press, then the leather posting PVC sheet is arranged between male and female mold, hydraulic press adopts hot pressing matched moulds, die sinking natural cooling after several seconds, finally adopt buffing machine polishing, skim leather skin color, exposing background color, the protruding combined effect forming the contrast patterns of background color and skin color, pattern and leather can obtain desired embossing pattern on skin material.
Owing to the plasticity effect of leather and PVC sheet is poor, it is necessary to use male and female mold to coordinate and just can suppress embossment, but embossing pattern is fuzzyyer, it is impossible to extrude fine embossing pattern, and making male and female mold adds production cost simultaneously.And, the pressure size of the fine degree of embossing pattern and hydraulic press has direct relation, the pattern of the more big extrusion of the pressure of hydraulic press is more fine, the embossing pattern of the more little extrusion of the pressure of hydraulic press is more fuzzy, but the pressure that leather and PVC sheet can bear is limited, if applied, pressure is excessive easily causes leather and PVC sheet damage, causes unnecessary waste, applies the too small requirement being unable to reach again camegraph precision of pressure.Additionally, need natural cooling after suppressing raised piece, cool time is long, reduces the production efficiency of raised piece.Further, also needing to through operations such as polishings after suppressing pattern of three-dimensional relief structures, could show that embossing pattern shade changes, glossing not only bothers, and extends the fabrication cycle of raised piece, reduce further the production efficiency of raised piece.
Summary of the invention
It is an object of the invention to, it is provided that a kind of relief forming process, embossing pattern can be made clear, fine, the obvious raised piece of concave-convex sense, and can be prevented effectively from that pressure is excessive causes damage to material, and also the production efficiency of raised piece is high, and production cost is low.
Another object of the present invention is to, it is provided that a kind of relief sculpture forming device, embossing pattern can be made clear, fine, the obvious raised piece of concave-convex sense, and can be prevented effectively from that pressure is excessive causes damage to material, and the production efficiency of raised piece is high, and production cost is low.
Another object of the present invention is to, it is provided that a kind of raised piece, embossing pattern can be made clear, fine, the obvious raised piece of concave-convex sense, and can be prevented effectively from that pressure is excessive causes damage to material, and also the production efficiency of raised piece is high, and production cost is low.
This invention address that it technical problem is that adopts following technical scheme to realize.
A kind of relief forming process, relief forming process includes being fabricated to corresponding die by selected pattern;Pasting hot melt sandwich layer on bottom fabric, on hot melt sandwich layer, sticky table shell fabric is in order to form molding material strip;Die is arranged on relief sculpture forming device;Molding material strip is placed on relief sculpture forming device, and makes the surface layer fabric of molding material strip towards die;Utilizing the hot-forming material strip of relief sculpture forming device at least twice, hot pressing temperature is 50~200 DEG C, and it is 0.1~4 MPa that molding material strip every square centimeter upper first time applies pressure, and the time of pressure first time is 1~10s;Utilizing the relief sculpture forming device hot-forming material strip of second time to form raised piece, the pressure that the upper second time of molding material strip every square centimeter increases is 0.1~2 MPa, and the time of second time pressure is 1~10s;Relief sculpture forming device is utilized to cool down raised piece before die sinking.
In the preferred embodiment, the surface layer fabric of above-mentioned molding material strip is made up of corium, and hot melt sandwich layer is made up of foaming PVC.
In the preferred embodiment, being provided with resin bed in above-mentioned molding material strip, resin bed is arranged between surface layer fabric and hot melt sandwich layer.
In the preferred embodiment, the temperature utilizing the hot-forming material strip of above-mentioned relief sculpture forming device is 100~180 DEG C, the pressure that molding material strip every square centimeter upper first time applies is 3~4 MPas, the time of pressure first time is 5~10s, the pressure that the upper second time of molding material strip every square centimeter applies is 1~2 MPa, and the time of second time pressure is 5~10s.
In the preferred embodiment, the surface layer fabric of above-mentioned molding material strip is made up of artificial leather, and hot melt sandwich layer is made up of foaming PVC.
In the preferred embodiment, the temperature utilizing the hot-forming material strip of above-mentioned relief sculpture forming device is 50~100 DEG C, the pressure that molding material strip every square centimeter upper first time applies is 2~3 MPas, the time of pressure first time is 3~5s, the pressure that the upper second time of molding material strip every square centimeter applies is 0.5~1 MPa, and the time of second time pressure is 3~5s.
nullA kind of relief sculpture forming device,Relief sculpture forming device includes base、Erecting bed and driving mechanism,Base is provided with many root posts,Erecting bed is arranged on the top of base and is connected with each column,Erecting bed is provided with the installing hole for installing die near the side of base,Driving mechanism includes driver、Plummer and hydraulic system,Driver is fixed on base,The side of plummer is connected with driver,The opposite side of plummer is used for carrying molding material strip,Hydraulic system includes fuel tank、Oil pump、Three position four-way directional control valve、First check valve、Second check valve and at least two electromagnetic valve,Oil pump utilizes pipeline road to be connected between fuel tank and three position four-way directional control valve,First check valve utilizes in-line to be connected between three position four-way directional control valve and driver,Three position four-way directional control valve utilizes the first outlet line to be connected with fuel tank,And three position four-way directional control valve utilizes the second outlet line to be connected with driver,Second check valve utilizes the 3rd outlet line to be connected between fuel tank and driver,And at least two electromagnetic valve is connected in series in the 3rd outlet line,Driver can be ordered about plummer and be moved towards the direction near erecting bed,And make the molding material strip on plummer coordinate compacting to form raised piece with the die on erecting bed.
In the preferred embodiment, above-mentioned molding material strip includes bottom fabric, hot melt sandwich layer and surface layer fabric, hot melt sandwich layer is pasted onto on bottom fabric, and surface layer fabric is pasted onto on hot melt sandwich layer, and relief sculpture forming device is provided with the heating arrangements for softening hot melt sandwich layer or cycle machine.
In the preferred embodiment, above-mentioned relief sculpture forming device is provided with the cooling body for cooling down raised piece.
A kind of raised piece, raised piece is made by above-mentioned relief forming process and is formed.
The relief forming process of the present invention utilizes die to coordinate making raised piece with molding material strip, die is arranged on relief sculpture forming device, molding material strip is placed on relief sculpture forming device, and make the surface layer fabric of molding material strip towards die, the hot-forming material strip of relief sculpture forming device at least twice, first time executes hot-forming material strip, hot pressing temperature is 50~200 DEG C, the pressure that molding material strip every square centimeter upper first time applies is 0.1~4 MPa, the time of pressure first time is 1~10s, then the hot-forming material strip of relief sculpture forming device second time forms raised piece, the pressure that the upper second time of molding material strip every square centimeter increases is 0.1~2 MPa, the time of second time pressure is 1~10s, relief sculpture forming device cools down raised piece before die sinking.The relief forming process of the present invention carries out making raised piece only with the die in mould, reduces mould production cost.And, relief forming process adopts the mode of multi-stage booster to make raised piece, the embossing pattern not only making making is clear, fine, and concave-convex sense is obvious, and the material damage caused when can be prevented effectively from the maximum pressure that can bear because of the pressure of disposable applying more than molding material strip.Additionally, the relief forming process of the present invention utilizes relief sculpture forming device to carry out the cooling of embossment after being pressed into raised piece, embossing pattern can be accelerated and consolidate, improve the production efficiency of raised piece.
Described above is only the general introduction of technical solution of the present invention, in order to better understand the technological means of the present invention, and can be practiced according to the content of description, and in order to the above and other purpose of the present invention, feature and advantage can be become apparent, below especially exemplified by preferred embodiment, and coordinate accompanying drawing, describe in detail.
Accompanying drawing explanation
Fig. 1 is the perspective view of the relief sculpture forming device of the present invention.
Fig. 2 is the structural representation that the hydraulic system of the present invention is connected with driver.
Fig. 3 a is the sectional structure schematic diagram of the molding material strip of the present invention.
Fig. 3 b is the sectional structure schematic diagram of the raised piece of the present invention.
Fig. 4 is the schematic flow sheet of the relief forming process of the present invention.
Detailed description of the invention
For further setting forth that the present invention reaches technological means and effect that predetermined goal of the invention is taked, below in conjunction with accompanying drawing and preferred embodiment, to the relief forming process proposed according to the present invention and relief sculpture forming device and the detailed description of the invention of raised piece, structure, feature and effect thereof, as follows in detail:
For the present invention aforementioned and other technology contents, feature and effect, can clearly appear from following cooperation is with reference to the detailed description of graphic preferred embodiment.By the explanation of detailed description of the invention, when can be reach technological means that predetermined purpose takes and effect is able to more deeply and concrete understanding to the present invention, however institute's accompanying drawings be only to provide with reference to and purposes of discussion, be not used for the present invention is any limitation as.
Fig. 1 is the perspective view of the relief sculpture forming device of the present invention.As it is shown in figure 1, relief sculpture forming device 100 may utilize molding material strip makes raised piece, in the present embodiment, relief sculpture forming device 100 includes base 110, erecting bed 120, driving mechanism 130 and control station 140.
Base 110 is provided with many root posts 112, and one end of column 112 is connected on base 110, and the other end of column 112 extends away from the direction of base 110.
Erecting bed 120 is arranged on the top of base 110, and is connected with each column 112.Erecting bed 120 is provided with installing plate 122 near the side of base 110, and installing plate 122 is provided with the installing hole (not shown) for installing die.In the present embodiment, the erecting bed 120 of relief sculpture forming device 100 is provided with the heating arrangements (not shown) of the sandwich layer for thermoplastic molding material strip, facilitates the molding (heating arrangements carries hot water to carry out the heating of raised piece to the many pipelines being arranged on erecting bed) of raised piece.It is noted that relief sculpture forming device 100 may also set up cycle machine in order to replace heating arrangements, cycle machine can high frequency softening molding material strip sandwich layer, facilitate the molding of raised piece.
Driving mechanism 130 is arranged between base 110 and erecting bed 120, driving mechanism 130 includes driver 132, plummer 134 and hydraulic system 136, driver 132 is fixed on base 110, driver 132 includes oil cylinder 1322 and is arranged on in-oil cylinder piston, plummer 134 is arranged at the top of driver 132, the side of plummer 134 is connected with the piston of driver 132, and the opposite side of plummer 134 is used for carrying molding material strip, and the oil cylinder of driver 132 is connected with hydraulic system 136.Plummer 134 is provided with the via of multiple cooperation column 112, and each column 112 is arranged through the via of plummer 134.Driver 132 utilizes the gradable plummer 134 that orders about of oil pressure that hydraulic system 136 provides to move towards the direction near erecting bed 120, and makes the molding material strip on plummer 134 coordinate compacting to form raised piece with the die on erecting bed 120.The plummer 134 of relief sculpture forming device 100 is provided with the cooling body (not shown) for cooling down raised piece, after raised piece is compressing, utilize the thermostatted water cooling raised piece of cooling body, the firm formation (cooling body carries cold water to carry out the cooling of raised piece to the many pipelines being arranged on plummer 134) of embossing pattern can be accelerated.In the present embodiment, the oil cylinder of driver 132 is provided with for the first oilhole of liquid in-out force feed, the second oilhole, the 3rd oilhole and the 4th oilhole, first oilhole is arranged on the bottom position of oil cylinder, second oilhole and two oil outlets are arranged on the bottom position of cylinder side wall, and the 3rd oilhole is arranged on the tip position of cylinder side wall.
Further, Fig. 2 is the structural representation that the hydraulic system of the present invention is connected with driver.As in figure 2 it is shown, hydraulic system 136 includes fuel tank 1361, oil pump the 1362, first sequence valve the 1363, second sequence valve 1364, three position four-way directional control valve the 1365, first check valve the 1366, second check valve the 1367, the 3rd check valve 1368 and at least two electromagnetic valve 1369.Preferably, in the present embodiment, hydraulic system 136 includes first electromagnetic valve the 101, second electromagnetic valve 102 and 103 electromagnetic valves 1369 of the 3rd electromagnetic valve, but is not limited thereto.
Oil pump 1362 utilizes pipeline road a to be connected between fuel tank 1361 and three position four-way directional control valve 1365, and the branch road a1 of pipeline road a is sequentially connected with the first sequence valve 1363 and fuel tank 1361;
First check valve 1366 utilizes in-line b to be connected between three position four-way directional control valve 1365 and driver 132, in-line b separates the first oil-feed branch road b1 away from one end of the first check valve 1366, second oil-feed branch road b2 and the three oil-feed branch road b3, first oil-feed branch road b1 is connected with the first oilhole of oil cylinder 1322, second oil-feed branch road b2 is connected with the second oilhole of oil cylinder 1322, and second sequence valve 1364 be connected on the second oil-feed branch road b2, the two ends of the 3rd oil-feed branch road b3 are connected on the second oil-feed branch road b2 of the second sequence valve 1364 both sides, and the 3rd check valve 1368 be connected on the 3rd oil-feed branch road b3;
Three position four-way directional control valve 1365 utilizes the first outlet line c to be connected with fuel tank 1361, and three position four-way directional control valve 1365 utilizes the second outlet line d to be connected with the 3rd oilhole of oil cylinder 1322;
Second check valve 1367 utilizes the 3rd outlet line e to be connected between fuel tank 1361 and the 4th oilhole of oil cylinder 1322, and first electromagnetic valve the 101, second electromagnetic valve 102 and the 3rd electromagnetic valve 103 are connected in series on the 3rd outlet line e;
Being additionally provided with the first oil circuit control between first outlet line c and the first check valve 1366, one end of the first oil circuit control is connected to the first outlet line c and connects, and the other end and first check valve 1366 of the first oil circuit control connect;
Being additionally provided with the second oil circuit control between first outlet line c and the second check valve 1367, one end of the second oil circuit control is connected to the first outlet line c and connects, and the other end and second check valve 1367 of the second oil circuit control connect.
In the present embodiment, three position four-way directional control valve 1365 has the first working position, the second working position and the 3rd working position;When three position four-way directional control valve 1365 is in the first working position, in-line b connects with pipeline road a, and the first outlet line c and the second outlet line d connection, and now driver 132 is in pressurized state (piston 1324 in oil cylinder 1322 is extrapolated);When three position four-way directional control valve 1365 is in the second working position, the second outlet line d connects with pipeline road a, and in-line b and the first outlet line c connection, and now driver 132 is in decompression state (piston 1324 in oil cylinder 1322 is inwardly return);When three position four-way directional control valve 1365 is in three working positions, pipeline road a and the first outlet line c connection, now driver 132 is in packing state (piston 1324 in oil cylinder 1322 is motionless).
Control station 140 is arranged on base 110, and control station 140 is provided with the button 142 for starting or cut out driving mechanism 130.
The relief sculpture forming device 100 of the present invention is for adopting the mode of 136 3 grades of superchargings of hydraulic system that molding mass band is pressed into raised piece, and the workflow of 136 3 grades of superchargings of hydraulic system is as follows:
Press the button 142 of control station 140, start relief sculpture forming device 100;
First electromagnetic valve 101 obtains electric control three position four-way directional control valve 1365, three position four-way directional control valve 1365 is made to be in the first working position state, the piston 1324 first time pressure of driver 132 is ordered about plummer 134 and is moved towards the direction near erecting bed 120, and make die be pressed on molding material strip, after reaching predetermined pressure size, the first electromagnetic valve 101 controls three position four-way directional control valve 1365 and is in the 3rd working position state;
Second electromagnetic valve 102 obtains electric control three position four-way directional control valve 1365, three position four-way directional control valve 1365 second time is made to be in the first working position state, driver 132 piston 1324 second time to molding material strip press, after reaching predetermined pressure size the second electromagnetic valve 102 control three position four-way directional control valve 1365 be in the 3rd working position state (second time be applied on molding material strip pressure more than first time be applied to the pressure on molding material strip);
3rd electromagnetic valve 103 obtains electric control three position four-way directional control valve 1365, three position four-way directional control valve 1365 third time is made to be in the first working position state, driver 132 piston 1324 third time to molding material strip press, after reaching predetermined pressure size the second electromagnetic valve 102 control three position four-way directional control valve 1365 be in the 3rd working position state (third time be applied on molding material strip pressure more than second time be applied to the pressure on molding material strip);
After molding mass band is pressed into raised piece, first electromagnetic valve 101 or the second electromagnetic valve 102 or the 3rd electromagnetic valve 103 obtain electric control three position four-way directional control valve 1365, making three position four-way directional control valve 1365 be in the second working position state, the piston 1324 of driver 132 orders about plummer 134 and moves die sinking towards the direction near erecting bed 120.
The base 110 of the relief sculpture forming device 100 of the present invention is integrally fixed on workbench or ground, and erecting bed 134 is positioned at the top of base 110, and now molding material strip is placed on plummer 134, and die is arranged on erecting bed 120;When relief sculpture forming device 100 works, driver 132 is ordered about plummer 134 and is moved towards the direction near erecting bed 120, namely driver 132 is ordered about plummer 134 and is moved away from the direction on workbench or ground, and makes molding material strip act on to be pressed into raised piece on die.It is worth mentioning that, also can the erecting bed 120 of relief sculpture forming device 100 be fixed on workbench or ground, namely base 110 is positioned at the top of erecting bed 120, now erecting bed 120 is arranged to be cooled to the cooling body of moulding mixture band, and molding material strip is placed on erecting bed 120, and on plummer 134, be arranged to install the installing hole of die and be arranged to the heating arrangements of sandwich layer of thermoplastic molding material strip or the sandwich layer cycle machine of high frequency softening molding material strip, and die is arranged on plummer 134;When relief sculpture forming device 100 works, driver 132 is ordered about plummer 134 and is moved towards the direction near erecting bed 120, namely driver 132 is ordered about plummer 134 and is moved towards the direction near workbench or ground, and makes die act on to be pressed into raised piece on molding material strip.
The erecting bed 120 of the relief sculpture forming device 100 of the present invention is used for installing die, plummer 134 is used for carrying molding material strip, namely relief sculpture forming device 100 only utilizes die to carry out the making of raised piece, but it is not limited thereto, die also can be installed on erecting bed 120, on plummer 134, it is arranged to install the installing hole of punch simultaneously, makes relief sculpture forming device 100 may utilize die and coordinate the making carrying out raised piece with punch.
Fig. 3 a is the sectional structure schematic diagram of the molding material strip of the present invention.Fig. 3 b is the sectional structure schematic diagram of the raised piece of the present invention.As shown in Figure 3 a and Figure 3 b shows, the relief sculpture forming device 100 of the present invention utilizes molding material strip 200 hot-pressing raised piece 200a, molding material strip 200 includes bottom fabric 210, hot melt sandwich layer 220 and surface layer fabric 230, hot melt sandwich layer 220 is connected on bottom fabric 210, surface layer fabric 230 is connected on hot melt sandwich layer 220, and hot melt sandwich layer 220 is between bottom fabric 210 and surface layer fabric 230.
Further, bottom fabric 210 can be made by the resin plate of not easily hot melt, PVC stiff sheet, cardboard, but is not limited thereto.
Hot melt sandwich layer 220 can be made up of expanded material, for instance hot melt sandwich layer 220 is made up of the foaming PVC of easy hot melt or is mixed by the resin of easy hot melt, Colophonium, oils and fats and filling powder, but is not limited thereto.
Surface layer fabric 230 is made up of corium, artificial leather, leatherette paper, cloth, sheet metal, but is not limited thereto.
Preferably, for instance, the surface layer fabric 230 of (1) molding material strip 200 is made up of corium, artificial leather, and hot melt sandwich layer 220 is made up of foaming PVC, and bottom fabric 210 is made up of resin plate, PVC stiff sheet, cardboard;(2) surface layer fabric 230 of molding material strip 200 is made up of leatherette paper, cloth, sheet metal, hot melt sandwich layer 220 is mixed by resin, Colophonium and oils and fats and filling powder is mixed, bottom fabric 210 is made up of resin plate, PVC stiff sheet, cardboard, is simply illustrated with preferably compound mode herein.
When using corium to make surface layer fabric 230, it is necessary to change the character of corium, make corium have good plasticity;In particular it is required that arrange resin bed in the bottom surface of corium, resin bed is arranged between surface layer fabric 230 and hot melt sandwich layer 220.When utilizing relief sculpture forming device 100 hot-pressing raised piece 200a, the temperature softening hot melt sandwich layer 220 of scalable heating arrangements, or utilize cycle machine to carry out high frequency softening hot melt sandwich layer 220.It is worth mentioning that, when namely the surface layer fabric 230 making corium make has good plasticity, can make again the embossing pattern produced that the change of shade occurs, resin bed and the surface configuration thermochromic layer at corium can be set in the bottom surface of corium, namely resin bed is arranged between surface layer fabric 230 and hot melt sandwich layer 220, and thermochromic layer is located remotely from the side of hot melt sandwich layer 220.Thermochromic layer is made up of mineral tallow layer in the present embodiment.
When utilizing artificial leather to make surface layer fabric 230, because artificial leather has stronger plasticity and thermo-color performance, it is not necessary to further artificial leather is processed.When utilizing relief sculpture forming device 100 hot-pressing raised piece 200a, the temperature softening hot melt sandwich layer 220 of scalable heating arrangements, or utilize cycle machine to carry out high frequency softening hot melt sandwich layer 220.
It is worth mentioning that, the relief sculpture forming device 100 of the present invention is that molding material strip 200 is pressed into raised piece 200a by the mode adopting multi-stage booster, namely driver 132 is ordered about plummer 134 and is moved towards near the direction of erecting bed 120, and when making the die on erecting bed 120 interact with the molding material strip 200 on plummer 134, the maximum pressure that the pressure that driver 132 first applies can bear less than or equal to molding material strip 200, now embossment just one-step forming;Driver 132 is slowly increased pressure afterwards, make the maximum pressure that the pressure that driver 132 second applies can bear more than molding material strip 200 plus the first pressure applied, now raised piece 200a is pressed molding, and embossing pattern is clear, concavo-convex substantially, the material damage caused when can be prevented effectively from the maximum pressure that can bear because of the pressure of the disposable applying of driver 132 more than molding material strip 200.
The raised piece 200a that the relief sculpture forming device 100 of the present invention is produced can be combined splicing with one-dimensional, two-dimentional or even three-dimensional artware, such as can be provided with on one-dimensional, two-dimentional or the base plate of three-D pattern and groove is being set, raised piece 200a is embedded in the groove of base plate, and then realize the combined and spliced of one-dimensional, two-dimentional or three-D pattern and raised piece 200a, formation has pattern and constitutes abundant, and concavo-convex stereovision is obvious, artware that artistic effect is good or the articles for daily use.
The relief sculpture forming device 100 of the present invention may utilize molding material strip 200 hot-pressing raised piece 200a, and the surface layer fabric 230 of molding material strip 200 is different, relief sculpture forming device 100 pressure applied, temperature, pressure time different, following table citing illustrates:
Fig. 4 is the schematic flow sheet of the relief forming process of the present invention.As shown in Figure 4, in the present embodiment, the making of raised piece 200a is that relief forming process utilizes the compressing material strip 200 of relief sculpture forming device 100 to be formed, and concrete processing step includes:
It is fabricated to corresponding die by selected pattern;
Pasting hot melt sandwich layer 220 on bottom fabric 210, on hot melt sandwich layer 220, sticky table shell fabric 230 is in order to form molding material strip 200;
Die is arranged on relief sculpture forming device 100 erecting bed 120 on;
Molding material strip 200 is placed on the plummer 134 of relief sculpture forming device 100, and makes the surface layer fabric 230 of molding material strip 200 towards die;
Utilizing the hot-forming material strip 200 of relief sculpture forming device 100 at least twice, hot pressing temperature is 50~200 DEG C, and the pressure of every square centimeter of upper first time applying of molding material strip 200 is 0.1~4 MPa, and the time of pressure first time is 1~10s;
Utilizing the relief sculpture forming device 100 hot-forming material strip 200 of second time to form raised piece 200a, the pressure of every square centimeter of upper second time increase of molding material strip 200 is 0.1~2 MPa, and the time of second time pressure is 1~10s;
Relief sculpture forming device 100 is utilized to utilize cooling body cooling raised piece 200a before die sinking.
It is noted that above-mentioned processing step simply illustrates with preferably embodiment, not the relief forming process step of the present invention is defined.
nullThe relief forming process of the present invention utilizes die to coordinate making raised piece 200a with molding material strip 200,Die is arranged on the erecting bed 120 of relief sculpture forming device 100,Molding material strip 200 is placed on the plummer 134 of relief sculpture forming device 100,And make the surface layer fabric 230 of molding material strip 200 towards die,The hot-forming material strip 200 of relief sculpture forming device 100 at least twice,First time executes hot-forming material strip 200,Hot pressing temperature is 50~200 DEG C,The pressure of every square centimeter of upper first time applying of molding material strip 200 is 0.1~4 MPa,The time of pressure first time is 1~10s,Then the hot-forming material strip 200 of relief sculpture forming device 100 second time forms raised piece 200a,The pressure that the upper second time of molding material strip every square centimeter increases is 0.1~2 MPa,The time of second time pressure is 1~10s,Relief sculpture forming device 100 cools down raised piece 200a before die sinking.The relief forming process of the present invention carries out making raised piece 200a only with the die in mould, reduces mould production cost.And, when making raised piece 200a, die is fixedly installed, the driver 132 of relief sculpture forming device 100 is ordered about plummer 134 and is moved towards the direction near erecting bed 120, the surface layer fabric 230 making molding material strip 200 is squeezed in die, the surface fabric that can make molding material strip 200 is better filled to the groove of die, and the embossing pattern making raised piece 200a is apparent, fine, and concave-convex sense becomes apparent from.In addition, relief forming process adopts the mode of multi-stage booster to make raised piece 200a, the embossing pattern not only making making is clear, concavo-convex substantially, and the material damage caused when can be prevented effectively from the maximum pressure that can bear because of the pressure of the disposable applying of driver 132 more than molding material strip 200.
Further, the relief forming process of the present invention utilizes the cooling body of relief sculpture forming device 100 to carry out the cooling of embossment after being pressed into raised piece 200a, can accelerate embossing pattern and consolidate, improve the production efficiency of raised piece 200a.
Further, the relief forming process of the present invention is except making the raised piece 200a that surface fabric 230 is corium or artificial leather, also can make the raised piece 200a that surface fabric 230 is the material such as leatherette paper, cloth, expand the range of application of relief forming process.
The present invention is not limited to the detail in above-mentioned embodiment, in the technology concept of the present invention, it is possible to technical scheme is carried out multiple simple variant, and these simple variant belong to protection scope of the present invention.Each concrete technical characteristic described in above-mentioned detailed description of the invention, in reconcilable situation, it is possible to be combined by any suitable mode.In order to avoid unnecessary repetition, various possible compound modes are no longer illustrated by the present invention separately.

Claims (10)

1. a relief forming process, it is characterised in that, this relief forming process includes:
It is fabricated to corresponding die by selected pattern;
At bottom fabric (210) upper stickup hot melt sandwich layer (220), at the upper sticky table shell fabric (230) of this hot melt sandwich layer (220) in order to form molding material strip (200);
This die is arranged on relief sculpture forming device (100);
This molding material strip (200) is placed on this relief sculpture forming device (100), and makes the surface layer fabric (230) of this molding material strip (200) towards this die;
Utilize this this molding material strip (200) of relief sculpture forming device (100) at least twice hot pressing, hot pressing temperature is 50~200 DEG C, the pressure that this molding material strip (200) every square centimeter upper first time applies is 0.1~4 MPa, and the time of pressure first time is 1~10s;
This relief sculpture forming device (100) second time this molding material strip (200) of hot pressing is utilized to form raised piece (200a), the pressure that the upper second time of this molding material strip (200) every square centimeter increases is 0.1~2 MPa, and the time of second time pressure is 1~10s;
This relief sculpture forming device (100) is utilized to cool down this raised piece (200a) before die sinking.
2. relief forming process as claimed in claim 1, it is characterised in that the surface layer fabric (230) of this molding material strip (200) is made up of corium, and this hot melt sandwich layer (220) is made up of foaming PVC.
3. relief forming process as claimed in claim 2, it is characterised in that being provided with resin bed in this molding material strip (200), this resin bed is arranged between this surface layer fabric (230) and this hot melt sandwich layer (220).
4. relief forming process as claimed in claim 2, it is characterized in that, the temperature utilizing this molding material strip (200) of this relief sculpture forming device (100) hot pressing is 100~180 DEG C, the pressure that this molding material strip (200) every square centimeter upper first time applies is 3~4 MPas, the time of pressure first time is 5~10s, the pressure that the upper second time of this molding material strip (200) every square centimeter applies is 1~2 MPa, and the time of second time pressure is 5~10s.
5. relief forming process as claimed in claim 1, it is characterised in that the surface layer fabric (230) of this molding material strip (200) is made up of artificial leather, and this hot melt sandwich layer (220) is made up of foaming PVC.
6. relief forming process as claimed in claim 5, it is characterized in that, the temperature utilizing this molding material strip (200) of this relief sculpture forming device (100) hot pressing is 50~100 DEG C, the pressure that this molding material strip (200) every square centimeter upper first time applies is 2~3 MPas, the time of pressure first time is 3~5s, the pressure that the upper second time of this molding material strip (200) every square centimeter applies is 0.5~1 MPa, and the time of second time pressure is 3~5s.
null7. a relief sculpture forming device,It is characterized in that,This relief sculpture forming device (100) includes base (110)、Erecting bed (120) and driving mechanism (130),This base (110) is provided with many root posts (112),This erecting bed (120) is arranged on the top of this base (110) and is connected with respectively this column (112),This erecting bed (120) is provided with the installing hole for installing die near the side of this base (110),This driving mechanism (130) includes driver (132)、Plummer (134) and hydraulic system (136),This driver (132) is fixed on this base (110),The side of this plummer (134) is connected with this driver (132),The opposite side of this plummer (134) is used for carrying molding material strip (200),This hydraulic system (136) includes fuel tank (1361)、Oil pump (1362)、Three position four-way directional control valve (1365)、First check valve (1366)、Second check valve (1367) and at least two electromagnetic valve (1369),This oil pump (1362) utilizes pipeline road to be connected between this fuel tank (1361) and this three position four-way directional control valve (1365),This first check valve (1366) utilizes in-line to be connected between this three position four-way directional control valve (1365) and this driver (132),This three position four-way directional control valve (1365) utilizes the first outlet line to be connected with this fuel tank (1361),And this three position four-way directional control valve (1365) utilizes the second outlet line to be connected with this driver (132),This second check valve (1367) utilizes the 3rd outlet line to be connected between this fuel tank (1361) and this driver (132),And this at least two electromagnetic valve (1369) is connected in series in the 3rd outlet line,This driver (132) can be ordered about this plummer (134) and be moved towards the direction near this erecting bed (120),And make this molding material strip (200) on this plummer (134) coordinate compacting to form this raised piece (200a) with the die on this erecting bed (120).
8. relief sculpture forming device as claimed in claim 7, it is characterized in that, this molding material strip (200) includes bottom fabric (210), hot melt sandwich layer (220) and surface layer fabric (230), this hot melt sandwich layer (220) is pasted onto on this bottom fabric (210), this surface layer fabric (230) is pasted onto on this hot melt sandwich layer (220), and this relief sculpture forming device is provided with the heating arrangements for softening this hot melt sandwich layer (220) or cycle machine.
9. relief sculpture forming device as claimed in claim 7, it is characterised in that this relief sculpture forming device is provided with the cooling body for cooling down this raised piece (200a).
10. a raised piece, it is characterised in that this raised piece relief forming process described in any one of claim 1 to 6 makes and formed.
CN201610093461.7A 2016-02-19 2016-02-19 Relief forming process and relief sculpture forming device and raised piece Active CN105730121B (en)

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CN108202469A (en) * 2017-12-29 2018-06-26 平潭诚信智创科技有限公司 A kind of preparation method for patterning composite artificial leather
CN110453018A (en) * 2018-05-08 2019-11-15 明门瑞士股份有限公司 Imprint leather and its manufacturing method

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CN101722784A (en) * 2008-10-29 2010-06-09 何建纲 Method for modeling three-dimensional pattern
JP5090516B2 (en) * 2010-05-21 2012-12-05 株式会社大和マーク製作所 Structure provided with surface decoration having three-dimensional effect, printing sheet having three-dimensional effect, and transfer sheet

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CN2285313Y (en) * 1997-01-20 1998-07-01 包赟元 Shaped mould for plastic hard board used for making artificial leather
CN1445108A (en) * 2003-02-21 2003-10-01 何欣俊 Method for producing anaglyph pictures
CN1857919A (en) * 2005-04-30 2006-11-08 蔡京祥 Special mould for making clothes pattern and method for making pattern
CN101279567A (en) * 2007-04-06 2008-10-08 熊银昌 Leather carving process
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CN108202469A (en) * 2017-12-29 2018-06-26 平潭诚信智创科技有限公司 A kind of preparation method for patterning composite artificial leather
CN110453018A (en) * 2018-05-08 2019-11-15 明门瑞士股份有限公司 Imprint leather and its manufacturing method
CN110453018B (en) * 2018-05-08 2022-05-03 明门瑞士股份有限公司 Embossed leather and method for producing same

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