CN105729317A - Machining process for super-hard diamond grinding wheel - Google Patents

Machining process for super-hard diamond grinding wheel Download PDF

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Publication number
CN105729317A
CN105729317A CN201610253166.3A CN201610253166A CN105729317A CN 105729317 A CN105729317 A CN 105729317A CN 201610253166 A CN201610253166 A CN 201610253166A CN 105729317 A CN105729317 A CN 105729317A
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diamond
oxide powder
sol
alumina
emery wheel
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黎超英
吴沛荣
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Liuzhou Kaitong New Material Technology Co Ltd
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Liuzhou Kaitong New Material Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/34Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents characterised by additives enhancing special physical properties, e.g. wear resistance, electric conductivity, self-cleaning properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D18/00Manufacture of grinding tools or other grinding devices, e.g. wheels, not otherwise provided for
    • B24D18/009Tools not otherwise provided for
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24DTOOLS FOR GRINDING, BUFFING OR SHARPENING
    • B24D3/00Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents
    • B24D3/02Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent
    • B24D3/04Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic
    • B24D3/06Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements
    • B24D3/10Physical features of abrasive bodies, or sheets, e.g. abrasive surfaces of special nature; Abrasive bodies or sheets characterised by their constituents the constituent being used as bonding agent and being essentially inorganic metallic or mixture of metals with ceramic materials, e.g. hard metals, "cermets", cements for porous or cellular structure, e.g. for use with diamonds as abrasives

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The invention relates to a diamond grinding wheel, and particularly discloses a machining process for a super-hard diamond grinding wheel. The machining process comprises the following steps: preparing titanium dioxide sol and alumina sol; washing, heating, drying and cooling diamond particles; performing heat treatment on the diamond particles in a muffle furnace; mixing, ball-milling and sieving a diamond grinding material, silicon oxide powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium bicarbonate powder, and performing cold-pressure forming and drying on a product in a die; sintering the product in the furnace, and performing cooling and de-molding to obtain the diamond grinding wheel. According to the machining process, diamond is impregnated in the titanium dioxide and alumina sols, so that the surfaces of the diamond particles are coated with composite titanium dioxide and alumina thin films, and performance of the diamond is greatly improved; in addition, the silicon oxide powder, the alumina powder, the boron oxide powder, the potassium oxide powder and the lithium oxide powder are mixed to obtain a bonding agent assisted by sodium bicarbonate, so that the prepared diamond grinding wheel is higher in quality as compared with that prepared by a similar process, and is favorable for industrial production.

Description

The processing technique of ultrahard diamond emery wheel
Technical field
The present invention relates to skive, specifically the processing technique of ultrahard diamond emery wheel.
Background technology
In recent years, progress along with science and technology, the requirement of the tool of production is developed by people towards high efficiency, high life direction high, high economy, instrument at a lot of fields common material can not meet the requirement that labourer improves day by day, so with diamond be representative diamond grinding tool quickly grow, its application has penetrated into the fields such as machining, automobile making, Aero-Space, biology, medical apparatus, electronic information, building, traffic, geological mining.
At present, the diamond of overwhelming majority synthetic is all Powdered or tiny graininess, in order to utilize diamond to carry out high accuracy, high-efficiency grinding is processed, bonding agent is generally adopted diamond abrasive grain bonding to be got up and make the mould with some strength and shape, in order to be arranged on various grinding machine and carry out grinding.Compared with other abrasive materials such as corundum, carborundum, when carrying out grinding with Diamond dies, it is little that it has grinding efficiency height, long service life, grinding force, and grinding temperature is low, grinding accuracy advantages of higher.But, the existing hardness preparing skive abrasive material for bonding agent with metal material is strong not, it is impossible to be suitable for the grinding of high hardness material.
Summary of the invention
For above-mentioned technical problem, the present invention provides the processing technique of a kind of ultrahard diamond emery wheel of good performance.
The technical solution used in the present invention is: the processing technique of ultrahard diamond emery wheel, and it comprises the following steps:
(1) TiO 2 sol and alumina sol are prepared;
(2) diamond particles is cleaned;
(3) diamond particles after cleaning is soaked in above-mentioned TiO 2 sol, pulls out after standing;And cool down after heating, drying;Again the diamond after cooling is placed in alumina sol and soaks, then Drying and cooling;
(4) being subsequently placed in Muffle furnace stove and carry out heat treatment, obtaining surface-coated has titanium dioxide and the diamond abrasive of alumina composite thin film;
(5) by above-mentioned diamond abrasive, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling;
(6) then by the material screening after mixing and ball milling, compound is obtained;Again compound is placed in mould and dries after cold moudling;
(7) it is subsequently placed in stove and is sintered, mould unloading after cooling, obtain skive sheet.
As preferably, being under agitation dissolved in dehydrated alcohol by butyl titanate, be subsequently added into diethanolamine, after solution mix homogeneously, then drip ethanol water, continue stirring, then room temperature ageing, obtain TiO 2 sol.
As preferably, in described TiO 2 sol, the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:(25 28).
As preferably, by aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol.
As preferably, described aluminum isopropylate., nitric acid, deionized water the ratio of amount of substance be: 1:0.2:90.
As preferably, when cleaning diamond particles, diamond particles is first soaked with hydrochloric acid solution, then with deionized water rinsing and dry, then use acetone ultrasonic cleaning, dry followed by after deionized water rinsing;Diamond particles hydrochloric acid solution is 7 with the pH value of deionized water rinsing to flushing liquor after soaking.
As preferably, diamond particles is soaked in TiO 2 sol to stand after pulling out, then is placed in the baking oven of 70 90 DEG C dry 4 6min, then cools down;And repeat the above steps 23 times.
As preferably, during heat treatment, being incubated 20 30min after first Muffle furnace being warming up to 90 100 DEG C, then it is warming up to 600 800 DEG C with the heating rate of 47 DEG C/min, and is incubated furnace cooling after 50 60min.
As preferably, in compound, diamond abrasive accounts for 70 80wt%, and silica powder accounts for 14 17wt%, alumina powder accounts for 2 3wt%, boron oxide powder accounts for 1 2wt%, potassium oxide powder accounts for 1 2wt%, lithium oxide powder accounts for 1 3wt%, and sodium hydrogen carbonate powder accounts for 1 3wt%.
As preferably, described mould adopts graphite jig;5 10min are dried with the temperature of 80 DEG C after cold moudling;Sintering carries out under vacuo;First it is warming up to 950 1100 DEG C with the heating rate of 47 DEG C/min during sintering, is then incubated 30 50min, last furnace cooling.
As can be known from the above technical solutions, the present invention will at diamond surface titanium dioxide coating and alumina composite thin film, the bonding agent wettability to diamond in this hydrophilic being apt to diamond and sintering process, effectively strengthen the resistance to thermooxidation of diamond abrasive, the adhesion between bonding agent and diamond abrasive after sintering can being improved, thus substantially improving the performance of diamond, improve its intensity, as the abrasive material of ultrahard diamond emery wheel, grinding superhard material can be suitable for;Adopt silica powder, alumina powder, boron oxide powder, potassium oxide powder and lithium oxide powder to mix as bonding agent simultaneously, it is aided with sodium bicarbonate, and prepare skive sheet at vacuum condition, its technological process is shorter, equipment cost is low, and the skive sheet of preparation is better with similar technique phase specific mass, is conducive to industrialized production.
Detailed description of the invention
The present invention is described more detail below, and illustrative examples and explanation in this present invention are used for explaining the present invention, but not as a limitation of the invention.
The processing technique of ultrahard diamond emery wheel, it comprises the following steps:
(1) TiO 2 sol is prepared;When preparing TiO 2 sol, first under agitation butyl titanate is dissolved in dehydrated alcohol, is subsequently added into diethanolamine, after solution mix homogeneously, then drips ethanol water, continue stirring, then room temperature ageing, obtain TiO 2 sol;In TiO 2 sol, the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:(25 28).The present invention adopts butyl titanate to be organic precursor, with ethanol for organic solvent, prepares TiO 2 sol by alcoholysis, poly-condensation and hydrolysis.
(2) alumina sol is prepared;By aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol, and wherein the ratio of the amount of substance of aluminum isopropylate., nitric acid, deionized water is: 1:0.2:90.Adding nitric acid, hydrogen ion adsorption can being made on the sol particles surface of coagulation, thus obtaining stable system;Stand and make the gathering that is scattered in of colloidal sol reach relatively stable equilibrium state as early as possible, so that colloid has single particle size distribution.
(3) diamond particles is cleaned;When cleaning diamond particles, diamond particles is first soaked with hydrochloric acid solution, then is 7 with the pH value of deionized water rinsing to flushing liquor, and dry, then use acetone ultrasonic cleaning, followed by dry after deionized water rinsing, can avoid introducing impurity during film, reduce the performance of diamond.
(4) diamond particles after cleaning is soaked in above-mentioned TiO 2 sol, pulls out after standing, and cool down after heating, drying;Diamond particles is soaked in TiO 2 sol to stand after pulling out, then is placed in the baking oven of 70 90 DEG C dry 4 6min, then cools down;And repeat the above steps 23 times so that the better quality of film, coating uniform;Then the diamond being coated with titanium dioxide is placed in alumina sol and soaks, and pulls dry 4 6min in the baking oven being placed in 70 90 DEG C again out, then cools down;And repeat the above steps 23 times.After diamond is immersed in colloidal sol, its surface can form one layer of sol pellicle, and sol pellicle can produce further polycondensation at diamond surface in follow-up dry and heat treatment process, forms the gel film of three-dimensional net structure.Thinner thickness due to collosol and gel film forming, it is therefore desirable to repeatedly film forming, improves the performance of diamond abrasive.
(5) being subsequently placed in Muffle furnace stove and carry out heat treatment, obtaining surface-coated has the diamond abrasive of titanium dioxide and alumina composite thin film;During heat treatment, after first Muffle furnace being warming up to 90 100 DEG C, it is incubated 20 30min, is then warming up to 600 800 DEG C with the heating rate of 47 DEG C/min, and be incubated furnace cooling after 50 60min.After Overheating Treatment, thin film consistency is higher, and adhesive force is stronger.
(6) by silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling, make mixing of materials uniform, and reach satisfactory granularity;In the present invention, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder mix as bonding agent, wherein potassium oxide and lithium oxide are conducive to suppressing to precipitate out in bonding agent Cristobalitkristall, obtain uniform glassy phase bonding agent, thus improving grinding wheel performance;Sodium bicarbonate is decomposed due to heating in process engineering, produces carbon dioxide, and this gas cannot be overflowed inside emery wheel, forms pore, and pore can hold the chip produced in grinding process, thus improving grinding efficiency.
(7) after mixing of materials ball milling, 300 mesh sieve are adopted to carry out sub-sieve, remove bigger granule, the quality of emery wheel is prepared in guarantee, should ensure that in compound diamond abrasive accounts for 70 80wt%, bronze powder accounts for 15 25wt%, and carborundum powder accounts for 3 8wt%, sodium hydrogen carbonate powder accounts for 1 3wt%, so could prepare the grinding wheel of better quality.After obtaining compound, it is placed in graphite jig and carries out cold moudling, then dry 5 10min with the temperature of 80 DEG C, it is ensured that the mass component of compound;Simultaneously as the graphite line coefficient of expansion is little, resistance to sudden heating is good, and at high temperature the physical dimension of mould is stable, easily obtains the moulded products of degree of precision;And graphite is a kind of non-metallic conducting material, there is low coefficient of friction, there is self-lubricating effect, it is easy to the demoulding.
(8) after the die-filling drying of material, it is placed in stove and carries out vacuum-sintering, be first warming up to 950 1100 DEG C with the heating rate of 47 DEG C/min during sintering, be then incubated 30 50min then furnace cooling;Mould unloading after cooling, obtains skive sheet.
Embodiment 1
First under agitation butyl titanate is dissolved in dehydrated alcohol, it is subsequently added into diethanolamine, after solution mix homogeneously, drip ethanol water again, continue stirring, then room temperature ageing 1h, obtains TiO 2 sol, and wherein the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:25;Meanwhile by aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol, and wherein the ratio of the amount of substance of aluminum isopropylate., nitric acid, deionized water is: 1:0.2:90.Diamond particles is first soaked with hydrochloric acid solution simultaneously, it is 7 with the pH value of deionized water rinsing to flushing liquor again, and dry, then acetone ultrasonic cleaning is used, followed by dry after deionized water rinsing, then the diamond particles after cleaning be soaked in above-mentioned TiO 2 sol, pull out after standing, it is placed in the baking oven of 70 DEG C again and dries 6min, then cool down;And repeat the above steps 2 times;Then the diamond being coated with titanium dioxide after cooling is placed in above-mentioned alumina sol and soaks, pull dry 6min in the baking oven being placed in 70 DEG C again out, then cool down;Repeat the above steps 3 times, it is placed in Muffle furnace stove again, and after Muffle furnace is warming up to 90 DEG C, it is incubated 30min, then it is warming up to 600 DEG C with the heating rate of 4 DEG C/min, and it is incubated furnace cooling after 60min, then by diamond abrasive, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling, 300 mesh sieve are adopted to carry out sub-sieve again, ensure that in the compound of sub-sieve, diamond abrasive accounts for 70wt%, silica powder accounts for 17wt%, alumina powder accounts for 3wt%, boron oxide powder accounts for 2wt%, potassium oxide powder accounts for 2wt%, lithium oxide powder accounts for 3wt%, sodium hydrogen carbonate powder accounts for 3wt%;Again compound is placed in graphite jig and dries 5min with the temperature of 80 DEG C, be subsequently placed in stove and carry out vacuum-sintering, be first warming up to 1100 DEG C with the heating rate of 4 DEG C/min during sintering, be then incubated 30min then furnace cooling;Mould unloading after cooling, obtains high-accuracy cutting skive sheet.Testing this grinding wheel to obtain: bending strength is 72.6MPa, hardness is 63HV;At nw=1000rpm、ns=150rpm、VfWhen=0.002mm/min, pure water grinding fluid, grinding ratio is 48.
Embodiment 2
First under agitation butyl titanate is dissolved in dehydrated alcohol, it is subsequently added into diethanolamine, after solution mix homogeneously, drip ethanol water again, continue stirring, then room temperature ageing 1h, obtains TiO 2 sol, and wherein the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:26.5;Meanwhile by aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol, and wherein the ratio of the amount of substance of aluminum isopropylate., nitric acid, deionized water is: 1:0.2:90.Diamond particles is first soaked with hydrochloric acid solution simultaneously, it is 7 with the pH value of deionized water rinsing to flushing liquor again, and dry, then acetone ultrasonic cleaning is used, followed by dry after deionized water rinsing, then the diamond particles after cleaning be soaked in above-mentioned TiO 2 sol, pull out after standing, it is placed in the baking oven of 80 DEG C again and dries 5min, then cool down;And repeat the above steps 2 times;Then the diamond being coated with titanium dioxide after cooling is placed in above-mentioned alumina sol and soaks, pull dry 5min in the baking oven being placed in 80 DEG C again out, then cool down;Repeat the above steps 2 times, then be placed in Muffle furnace stove, and insulation 25min after Muffle furnace is warming up to 95 DEG C, be then warming up to 700 DEG C with the heating rate of 5 DEG C/min, and is incubated furnace cooling after 55min;Then by diamond abrasive, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling, 300 mesh sieve are adopted to carry out sub-sieve again, ensure that in the compound of sub-sieve, diamond abrasive accounts for 75wt%, silica powder accounts for 15.5wt%, alumina powder accounts for 2.5wt%, boron oxide powder accounts for 1.5wt%, potassium oxide powder accounts for 1.5wt%, lithium oxide powder accounts for 2wt%, and sodium hydrogen carbonate powder accounts for 2wt%;Again compound is placed in graphite jig and dries 8min with the temperature of 80 DEG C, be subsequently placed in stove and carry out vacuum-sintering, be first warming up to 1100 DEG C with the heating rate of 5 DEG C/min during sintering, be then incubated 40min then furnace cooling;Mould unloading after cooling, obtains high-accuracy cutting skive sheet.Testing this grinding wheel to obtain: bending strength is 89.5MPa, hardness is 78HV;At nw=1000rpm、ns=150rpm、VfWhen=0.002mm/min, pure water grinding fluid, grinding ratio is 59.
Embodiment 3
First under agitation butyl titanate is dissolved in dehydrated alcohol, it is subsequently added into diethanolamine, after solution mix homogeneously, drip ethanol water again, continue stirring, then room temperature ageing 1h, obtains TiO 2 sol, and wherein the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:28;Meanwhile by aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol, and wherein the ratio of the amount of substance of aluminum isopropylate., nitric acid, deionized water is: 1:0.2:90.Diamond particles is first soaked with hydrochloric acid solution simultaneously, it is 7 with the pH value of deionized water rinsing to flushing liquor again, and dry, then acetone ultrasonic cleaning is used, followed by dry after deionized water rinsing, then the diamond particles after cleaning be soaked in above-mentioned TiO 2 sol, pull out after standing, it is placed in the baking oven of 90 DEG C again and dries 4min, then cool down;And repeat the above steps 3 times;Then the diamond being coated with titanium dioxide after cooling is placed in above-mentioned alumina sol and soaks, pull dry 4min in the baking oven being placed in 90 DEG C again out, then cool down;Repeat the above steps 2 times, then be placed in Muffle furnace stove, and insulation 20min after Muffle furnace is warming up to 100 DEG C, be then warming up to 800 DEG C with the heating rate of 7 DEG C/min, and is incubated furnace cooling after 50min;Then by diamond abrasive, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling, 300 mesh sieve are adopted to carry out sub-sieve again, ensure that in the compound of sub-sieve, diamond abrasive accounts for 80wt%, silica powder accounts for 14wt%, alumina powder accounts for 2wt%, boron oxide powder accounts for 1wt%, potassium oxide powder accounts for 1wt%, lithium oxide powder accounts for 1wt%, and sodium hydrogen carbonate powder accounts for 1wt%;Again compound is placed in graphite jig and dries 10min with the temperature of 80 DEG C, be subsequently placed in stove and carry out vacuum-sintering, be first warming up to 1000 DEG C with the heating rate of 7 DEG C/min during sintering, be then incubated 50min then furnace cooling;Mould unloading after cooling, obtains high-accuracy cutting skive sheet.Testing this grinding wheel to obtain: bending strength is 72.6MPa, hardness is 62HV;At nw=1000rpm、ns=150rpm、VfWhen=0.002mm/min, pure water grinding fluid, grinding ratio is 53.
The technical scheme above embodiment of the present invention provided is described in detail, principle and the embodiment of the embodiment of the present invention are set forth by specific case used herein, and the explanation of above example is only applicable to help to understand the principle of the embodiment of the present invention;Simultaneously for one of ordinary skill in the art, according to the embodiment of the present invention, all will change in detailed description of the invention and range of application, in sum, this specification content should not be construed as limitation of the present invention.

Claims (10)

1. the processing technique of ultrahard diamond emery wheel, it comprises the following steps:
(1) TiO 2 sol and alumina sol are prepared;
(2) diamond particles is cleaned;
(3) diamond particles after cleaning is soaked in above-mentioned TiO 2 sol, pulls out after standing;And cool down after heating, drying;Again the diamond after cooling is placed in alumina sol and soaks, then Drying and cooling;
(4) being subsequently placed in Muffle furnace stove and carry out heat treatment, obtaining surface-coated has titanium dioxide and the diamond abrasive of alumina composite thin film;
(5) by above-mentioned diamond abrasive, silica powder, alumina powder, boron oxide powder, potassium oxide powder, lithium oxide powder and sodium hydrogen carbonate powder mixing and ball milling;
(6) then by the material screening after mixing and ball milling, compound is obtained;Again compound is placed in mould and dries after cold moudling;
(7) it is subsequently placed in stove and is sintered, mould unloading after cooling, obtain skive sheet.
2. the processing technique of ultrahard diamond emery wheel according to claim 1, it is characterised in that: under agitation butyl titanate is dissolved in dehydrated alcohol, is subsequently added into diethanolamine, after solution mix homogeneously, then drip ethanol water, continue stirring, then room temperature ageing, obtains TiO 2 sol.
3. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterised in that: in described TiO 2 sol, the ratio of the amount of substance of butyl titanate, water, diethanolamine, ethanol is 1:1:1:(25 28).
4. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterised in that: by aluminum isopropylate., nitric acid, deionized water mix homogeneously, 90 DEG C are stirred at reflux 10h, then stand 24h, are filtrated to get alumina sol.
5. the processing technique of as claimed in claim 1 ultrahard diamond emery wheel, it is characterised in that: described aluminum isopropylate., nitric acid, deionized water the ratio of amount of substance be: 1:0.2:90.
6. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterized in that: when cleaning diamond particles, diamond particles is first soaked with hydrochloric acid solution, then with deionized water rinsing and dry, then acetone ultrasonic cleaning is used, followed by dry after deionized water rinsing;Diamond particles hydrochloric acid solution is 7 with the pH value of deionized water rinsing to flushing liquor after soaking.
7. the processing technique of as claimed in claim 6 ultrahard diamond emery wheel, it is characterised in that: diamond particles is soaked in TiO 2 sol to stand after pulling out, then is placed in the baking oven of 70 90 DEG C dry 4 6min, then cools down;And repeat the above steps 23 times.
8. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterized in that: during heat treatment, it is incubated 20 30min after first Muffle furnace being warming up to 90 100 DEG C, is then warming up to 600 800 DEG C with the heating rate of 47 DEG C/min, and be incubated furnace cooling after 50 60min.
9. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterized in that: in compound, diamond abrasive accounts for 70 80wt%, silica powder accounts for 14 17wt%, alumina powder accounts for 2 3wt%, boron oxide powder accounts for 1 2wt%, potassium oxide powder accounts for 1 2wt%, lithium oxide powder accounts for 1 3wt%, and sodium hydrogen carbonate powder accounts for 1 3wt%.
10. the processing technique of ultrahard diamond emery wheel as claimed in claim 1, it is characterised in that: described mould adopts graphite jig;5 10min are dried with the temperature of 80 DEG C after cold moudling;Sintering carries out under vacuo;First it is warming up to 950 1100 DEG C with the heating rate of 47 DEG C/min during sintering, is then incubated 30 50min, last furnace cooling.
CN201610253166.3A 2016-04-22 2016-04-22 Machining process for super-hard diamond grinding wheel Pending CN105729317A (en)

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Cited By (4)

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CN108851582A (en) * 2018-09-10 2018-11-23 江苏天泽教育咨询有限公司 A kind of high intensity student's study table and its Wear-resistant Treatment technique
CN109128014A (en) * 2018-09-10 2019-01-04 江苏天泽教育咨询有限公司 A kind of wear-and corrosion-resistant movement parallel bars and its moulding process
CN109702661A (en) * 2019-02-28 2019-05-03 深圳市海明润超硬材料股份有限公司 A kind of method of superhard particles surface deposited plating layer
CN113831129A (en) * 2021-10-13 2021-12-24 富耐克超硬材料股份有限公司 Preparation method of superhard cutter

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Application publication date: 20160706