CN105727991B - A kind of palladium-copper system load hydrogenation catalyst - Google Patents
A kind of palladium-copper system load hydrogenation catalyst Download PDFInfo
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Abstract
The present invention relates to palladium copper system support catalysts, palladium, copper are contained in catalyst, mainly contains Al in carrier2O3, it is characterised in that：It is in terms of 100% by the quality of catalyst, wherein Pd contents are 0.01~0.5%；Cu contents are 0.02~1%, the catalyst is alloy-type bimetallic catalyst, due to overcoming the adverse effect of the dispersion of maceration extract surface tension and solvation effect to palladium copper, the catalyst of preparation in preparation process, it is more conducive to form palladium-copper alloy, catalyst has excellent selectivity.Catalyst of the present invention can be used for the selection hydrogenation process of the third fraction of carbon two, carbon, have good hydrogenation activity, excellent selectivity and preferable anticoking capability；Catalyst of the present invention is particularly suitable for the more demanding carbon two of catalyst activity, C_3 hydrogenation device.
Description
Technical field
The present invention relates to a kind of hydrogenation catalysts, and in particular to a kind of palladium-copper system load hydrogenation catalyst.
Background technology
Ethylene is one of most important basic material of petro chemical industry, as the monomer-ethylene for synthesizing various polymer,
The overwhelming majority is made by petroleum hydrocarbon (such as ethane, propane, butane, naphtha and light diesel fuel) steam cracking.It is obtained through this method
To the C2 fractions based on ethylene in also contain 0.5%~2.5% (molar fraction) acetylene.The presence of acetylene can make ethylene
Polymerization process complicate, deteriorate polymer performance.When producing polyethylene with high-pressure process, due to the accumulation of acetylene, have quick-fried
Fried danger；In addition, when producing polyethylene, the presence of acetylene can also reduce polymerization catalyst, increase disappearing for catalyst
Consumption.So must certain value be dropped to the acetylene in ethylene hereinafter, could be as the monomer of synthetic high polymer.
Generally use selection plus hydrogen and dissolving extracting remove the acetylene in C2 fractions in industry at present.Dissolve extraction process
Smart ethylene, and recyclable product acetylene are obtained, but its flow is complicated, operation difficulty is larger.Currently, catalysis selective hydrogenation is acetylene
It is converted into the most economical and most generally accepted method of ethylene.
Catalysis selective hydrogenation is divided into front-end hydrogenation and back end hydrogenation in ethylene unit, and ethylene front-end hydrogenation and back end hydrogenation refer to that acetylene adds
For hydrogen reactor is with respect to domethanizing column position, hydrogenation reactor is located at before domethanizing column for front-end hydrogenation, hydrogenation reactor position
It is back end hydrogenation after domethanizing column.Currently, respectively being accounted in ethylene industry using front-end hydrogenation and the commercial plant of back end hydrogenation technique
Half or so.
US4404124 is prepared for the selective hydrogenation catalyst of active component shell distribution by step impregnation method, can apply
Add hydrogen in the selection of carbon two, C3 fraction, to eliminate the propine allene in acetylene and propylene in ethylene.US5587348 with
Aluminium oxide is carrier, adjusts co-catalyst silver and is acted on palladium, alkali metal is added, the fluorine of chemical bonding is prepared for the carbon of function admirable
Two hydrogenation catalysts.The catalyst, which has, reduces green oil generation, improves ethylene selectivity, reduces the spy of oxygenatedchemicals production quantity
Point.US5519566 discloses a kind of method that wet reducing prepares silver and palladium catalyst, by be added in maceration extract it is organic or
Inorganic reducing agent prepares silver and palladium bi-component selective hydrogenation catalyst.
Above traditional C2 hydrogenation catalyst is all made of infusion process preparation, and activity is mutually Pd, Ag bimetallic.The method
It has the following disadvantages：(1) it is influenced by carrier hole structure, active component dispersion cannot accurately control, and randomness is stronger.(2) by
The influence of maceration extract surface tension, solvation effect, metal active constituent presoma are deposited on carrier surface with aggregate form,
It cannot be formed and be uniformly distributed.(3) C2 hydrogenation is more demanding to catalyst choice, the phase interaction of auxiliary agent A g and active component Pd
The catalyst prepared with the key factor for being raising catalyst choice, conventional method, due to the different surface of Pd, Ag solution
Power, can not form the distribution of Pd, Ag same layer, and the promoter effect of Ag shows to obtain unobvious, it is necessary to promote it by increasing the amount of Ag
Thus the performance of promoter effect causes the transmission of hydrogen hindered, the possibility that oligomerisation reaction occurs increases, and green oil generating amount increases
It is more, influence the service life of catalyst.Three of the above phenomenon is easy to cause the bad dispersibility of metal active constituent, the choosing of reaction
Selecting property is low, and then influences the performance of catalyst.
CN201110086174.0 on carrier by adsorbing specific high-molecular compound, in carrier surface certain thickness
Macromolecule wrapped layer is formed, with compound and high molecular weight reactive with functional base, with can be complexed with active component
Function base, complex reaction is occurred on carrier surface function base by active component, ensures active component orderly and height point
It dissipates.Using the patented method, the specific high-molecular compound of carrier adsorption carries out chemistry by the hydroxyl and macromolecule of aluminium oxide
Absorption, the amount of carrier adsorption high-molecular compound will be limited by the hydroxyl quantity of aluminium oxide；By the macromolecule of functionalization
Not strong with the complexing of Pd, activity component load quantity does not reach requirement sometimes, and residual fraction active component is gone back in maceration extract, is made
It is improved at catalyst cost；Preparing C2 hydrogenation catalyst using this method, there is also the disadvantages of technological process complexity.
Higher in air speed, alkynes and the higher carbon two of diene content, carbon three select in hydrogenation plant, especially contain in CO
It measures in two front-end hydrogenation device of higher carbon, adds hydrogen operating mode more demanding to catalyst activity, and be to help by active component, Ag of Pd
The bimetal supported catalyst of agent is used for the type device, and there are reaction temperature height, activity cannot preferably meet device requirement
The shortcomings that, it needs that more suitable auxiliary agent is selected to prepare catalyst, to meet the hydrogenation requirements of device.
Invention content
In view of the above circumstances, the present invention proposes a kind of better hydrogenation catalyst of selectivity.
Palladium-copper system support catalysts provided by the invention contain palladium, copper, Al in catalyst2O3It is carrier, feature exists
In：It is in terms of 100% by the quality of catalyst, wherein Pd contents are 0.01~0.5%；Cu contents are 0.02~1%；Catalyst ratio
Surface area is 2~100m2/ g, pore volume are 0.2~0.6mL/g, and heap density is 0.6~1.1g/cm3；The catalyst is with band hydroxyl
The organic solution of the dipyridyl derivatives of base impregnates Al2O3It is carrier, after drying again with the mixed-cation solution containing Pd, Cu
Dipping, dry roasting obtain Pd-Cu series catalysts.
The method for preparing catalyst of recommendation is：With hydroxyl dipyridyl derivatives organic solution, Al is impregnated2O3It is carrier,
Hydroxyl-bipyridyl/Al is obtained after drying2O3Precursor, prepare Pd, Cu mixed-cation solution dipping hydroxyl-bipyridyl/
Al2O3Precursor, it is dry at 60 DEG C~150 DEG C, obtain PdCu- hydroxyls-bipyridyl/Al2O3Precursor.At 300~600 DEG C
2~12h of roasting temperature obtains required catalyst.
Al in carrier2O3The hydroxyl dipyridyl derivatives of absorption are hydroxyl 2,2 ,-dipyridyl derivatives, band hydroxyl
The 3 of base, 3 ,-dipyridyl derivatives, preferably hydroxyl 2,2 ,-dipyridyl derivatives, it can be ensured that Al2O3It is generated by force
While chemisorption, nitrogen base and active component Pd, Cu of extra hydroxyl and bipyridyl are combined.
The acquisition of catalyst preferably includes following steps：
A. by the organic solution and Al of hydroxyl dipyridyl derivatives2O3It is carrier mixing, so that solution is absorbed, 20
DEG C~60 DEG C at a temperature of reaction 2~for 24 hours, take out solid particle, it is dry at 60 DEG C~150 DEG C, obtain hydroxyl-bipyridyl/
Al2O3Precursor.Organic solution volume is preferably the 60%~200% of carrier total volume
B. prepare Pd, Cu mixed-cation solution, at a temperature of 30 DEG C~100 DEG C with hydroxyl obtained by step A-connection pyrrole
Pyridine/Al2O3 precursors reaction 2~for 24 hours, solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain PdCu- hydroxyls-connection pyrrole
Pyridine/Al2O3Precursor.The mixed-cation liquor capacity of Pd, Cu are preferably hydroxyl-bipyridyl/Al2O3Precursor total volume
The ratio between the molal quantity of 60%~200%, Cu and the molal quantity of Pd are preferably 0.4~5, and it is 1.0~4.0 preferably to adjust pH value.
C. the PdCu- hydroxyls-bipyridyl/Al2O3 precursors prepared by step B 300~600 DEG C of roasting temperatures 2~
12h so that PdCu- hydroxyls-bipyridyl/Al2O3Precursor is changed into corresponding metal composite oxide, obtains catalyst.
Carrier of the present invention is alumina series carrier, can be Al2O3, or mainly contain Al2O3, wherein also doped with other
Hopcalite, other oxides are silica, titanium oxide, magnesia and/or calcium oxide.The Al2O3For γ, δ,
θ, alpha-crystal form or in which several mixing crystal form Al2O3, preferably θ, α or its mix crystal form.
Carrier can be spherical in the present invention, cylindrical, circular ring shape, bar shaped, cloverleaf pattern, bunge bedstraw herb shape etc..
Palladium and copper form organic polymer complex compound in the presoma of catalyst in the present invention.
Complex reaction is the in-situ chemical reaction of complex-metal ion in the present invention, and metal ion is by chemical anti-
It answers rather than physical absorption is attached on macromolecule, therefore it is in uniform sequential distribution that the atom of palladium, copper is on macromolecule, is being roasted
During burning, palladium-copper atom can carry out oxidation reaction in situ, during oxidation reaction, form the oxide of palladium, copper
Eutectic.
Maceration extract surface tension and solvation effect can be overcome to prepare catalysis to the influence of palladium-copper dispersion using this method
Agent is alloy-type bimetallic catalyst, therefore has superior selectivity.
Due to Al in the present invention2O3The Al-O keys for being carrier will be to the strong suction of hydroxyl generation in hydroxyl-dipyridyl derivatives
It is attached, therefore can effectively ensure Al2O3It is carrier to high molecular adsorbance, avoids the damage of hydroxyl-dipyridyl derivatives in solution
It loses.Simultaneously as being adsorbed on Al2O3It is the hydroxyl and adjacent nitrogen base and active component of hydroxyl-dipyridyl derivatives on carrier
Pd, help the complexing power of active component Cu stronger, it can be ensured that active component Pd in solution, to help active component Cu by hydroxyl-
Bipyridyl/Al2O3Absorption completely, the loss for avoiding active component Pd in solution, helping active component Cu reduce production cost.
Hydroxyl-the dipyridyl derivatives introduced in the present invention can be such that metallic atom reaches because of the presence of polymer effect
The effect of high uniformity dispersion, hydroxyl-bipyridyl of the present invention can be hydroxyl 2,2 ,-dipyridyl derivatives, band hydroxyl
The 3 of base, 3 ,-dipyridyl derivatives, preferably hydroxyl 2,2 ,-dipyridyl derivatives.
Hydrogenation catalyst of the present invention, what roasting preferably carried out in having oxygen atmosphere, calcination temperature of the present invention is preferably 350
DEG C~500 DEG C.
In catalyst in use, can H be used catalyst made from above method in the reactor2Reduction treatment is carried out,
Obtain reduction-state catalyst.
The molal quantity of hydroxyl-dipyridyl derivatives/(Pd+Cu) is 1~100.Solvent is added in step in order to make hydroxyl
Base-bipyridyl is completely dissolved, and to be conducive to absorption of the macromolecule on carrier, solvent can be ethyl alcohol and ether.Solvent adds
How much enter amount, mainly controlling institute's solubilizer can be such that macromolecule is completely dissolved.
In stepb, it is described configuration palladium-copper solution in palladium, copper dosage, Pd, Cu of final catalyst can be made
Content, wherein Pd are preferably preferably 0.02~1% in 0.01~0.5%, Cu contents.
The solution of palladium-copper can be the soluble salt solutions of palladium, copper, such as can be Pd (NO3)2、CuNO3Mixed solution.
Using plasma emission spectrometer or atomic absorption spectrum can measure catalyst Pd contents and Cu content (standards
GB/T 15337-94), the existing forms of Pd-Cu on catalyst can be measured using XRD.
In the present invention, hydroxyl-dipyridyl derivatives are loaded on alumina series carrier, then passes through hydroxyl-bipyridyl
The cation of extra hydroxyl and/or adjacent nitrogen base and Pd, Cu forms complex ion.The solution for configuring palladium-copper, has official by load
The high molecular predecessor of energyization is impregnated into the palladium-copper solution prepared, and is reacted under certain conditions, make palladium, copper from
Son is complexed on the macromolecular chain loaded simultaneously.The ion of palladium-copper is attached on macromolecule by chemical reaction, each
The palladium combined on macromolecule-copper atom number is proportional to hydroxyl, the quantity of nitrogen base on macromolecule, the hydroxyl-bipyridyl
Quantity is preferably 1~100 times of (palladium+copper) molal quantity.During the reaction, what palladium, copper particle were orderly is distributed in macromolecule
On.In roasting process, palladium-copper atom can carry out oxidation reaction in situ, and catalyst prepared by this method is that alloy-type is double
Metallic catalyst overcomes the unfavorable shadow of maceration extract surface tension and solvation effect to palladium-copper dispersion using the preparation method
It rings, the catalyst of preparation is more conducive to form palladium-copper alloy, and catalyst has excellent selectivity.
Catalyst of the present invention can be used for the selection hydrogenation process of the third fraction of carbon two, carbon, have good hydrogenation activity, excellent
Different selectivity and preferable anticoking capability.
Meanwhile the method for the present invention prepares palladium-copper catalyst, alloy structure is more suitably applied to catalyst activity requirement
Higher working condition.Higher in air speed, alkynes and the higher carbon two of diene content, carbon three select in hydrogenation process, especially
It is to have reaction temperature low, the good advantage of hydrogenation activity during CO contents higher two front-end hydrogenation of carbon.
Specific implementation mode
Analysis test method：
Specific surface area：GB/T-5816
Kong Rong：GB/T-5816
Heap density：Q/SY142-2006
Catalyst Pd, Cu assay：Using plasma emission spectrometer measures catalyst Pd contents and Cu contents.
Standard GB/T 1537-94
Ethylene selectivity=Δ ethylene/Δ acetylene
Embodiment 1
Weigh Φ 4.2mm, length 4.2mm, specific surface 3.0m2/ g, hole hold the column α-Al of 0.22mL/g2O3Carrier
500g。
By 21.53g 4,4- dihydroxy -2,2- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned
In solution, after after standing 2h 4,4- dihydroxy -2,2- bipyridyls being loaded on alumina support completely, 80 DEG C of dry 10h,
Obtain hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.25g Pd (NO3)2、0.59g Cu(NO3)2, it is added in the 600mL deionized waters containing appropriate nitric acid, adjusts pH
Value is 2.1.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 10min, stands 3h, pours out
Raffinate obtains PdCu- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity：(Pd+Cu)=35).125 DEG C of dryings
4h is roasted in air atmosphere at a temperature of 550 DEG C after 4h, obtains (Pd-Cu)/Al2O3Catalyst.It is anti-that fixed bed is positioned over before use
It answers in device, is N with molar ratio2:H2=1:1 mixed gas restores at a temperature of 120 DEG C, obtains loaded catalyst S-1.
It is 0.04% that measure catalyst Pd contents, which be 0.02%, Cu contents,.
Comparative example 1：
Weigh Φ 4.2mm, length 4.2mm, specific surface 3.0m2/ g, hole hold the column α-Al of 0.22mL/g2O3Carrier
500g。
Weigh 0.25g Pd (NO3)2、0.59g Cu(NO3)2The 600mL deionized waters containing appropriate nitric acid are dissolved in, pH value is adjusted
It is 2.1.Above-mentioned carrier is added to the solution prepared, stirs 10min, pours out raffinate, it is dry after at a temperature of 550 DEG C air
6h is roasted in atmosphere, obtains (Pd-Cu)/Al2O3Catalyst.It is positioned in fixed-bed reactor before use, is with molar ratio
N2:H2=1:1 mixed gas obtains support type comparative catalyst D-1 at a temperature of 120 DEG C.Measure catalyst Pd contents
It is 0.04% for 0.02%, Cu contents.
Using the front-end hydrogenation technique of predepropanization, reaction raw materials come from predepropanization column overhead, and composition is as shown in table 1.
1 hydrogenating materials of table composition is as shown in the table
| Hydrogenating materials | H2 | C2H2 | C2H4 | C2H6 | CH4 | C3H6 | C3H8 | PDMA | CO | C4 + |
| Content (Φ %) | 18.0 | 0.7 | 36.0 | 6.2 | 24.5 | 11 | 3.0 | 0.55 | 0.2 | 0.3 |
Reaction condition：Material air speed：4500h-1；Operating pressure：3.2MPa；Loaded catalyst：500mL.
Adiabatic reactor reactor, two sections of tandem process carry out hydrogenation reaction.Second stage reactor is tied after examination in 1000 hours
Fruit is as shown in table 2.
2 two sections of the table result of appraisal of adiabatic reactor reactor 1000 hours
Embodiment 2
Weigh Φ 2.4mm, specific surface area 45m2The ball type carrier 500g of/g, Kong Rongwei 0.24mL/g, wherein containing θ-
Al2O3Carrier 440g, titanium oxide 60g.
By 13.97g 4,4- dihydroxy -2,2- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned
In solution, after after standing 8h dihydroxy -2,2- bipyridyl being loaded on alumina support completely, 100 DEG C of dry 8h are obtained
Hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.59gPd (NO3)2, 2.35g Cu (NO3)2, it is added in the 600mL deionized waters containing appropriate nitric acid, adjusts pH
It is 2.7, is made into mixed solution.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min,
6h is stood, raffinate is poured out, obtains PdCu- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity：(Pd+Cu)=
5)。
By the presoma of above-mentioned preparation, 500 DEG C of roasting 6h, obtain catalyst S-2 in air atmosphere.Measure the catalyst
Pd contents are that 0.048%, Cu contents are 0.16%.
Comparative example 2：
A is functionalized SAN/Al2O3Preparation
Weigh Φ 2.4mm, specific surface area 45m2The ball type carrier 500g of/g, Kong Rongwei 0.24mL/g, wherein containing θ-
Al2O3Carrier 440g, titanium oxide 60g.
SAN resin 2.2g are weighed, are dissolved in 600mL DMF solvents, stirring at room temperature makes SAN resins be completely dissolved,
Be added in this solution it is above-mentioned weighed carrier, stand 1 hour after being sufficiently stirred, detach dry after solvent, obtain SAN/ θ-Al2O3
Presoma.
By functionalization-SAN/ θ-Al obtained above2O3Presoma is added in 1000mL deionized waters, and 57.6g is added
Ethylenediamine, flow back 60min, and product is taken out after cooling, washs to neutrality, is dried to obtain functionalization-SAN/Al2O3Presoma.
B(Pd-Cu)-SAN/Al2O3The preparation of precursor
Weigh appropriate Pd (NO3)2、Cu(NO3)2The 1200mL deionized waters containing appropriate nitric acid are dissolved in, it is 2.7 to adjust pH value, is matched
Mixed solution is made, the functionalization-SAN/Al for taking step A to prepare2O3Presoma is added to Pd (NO3)2、Cu(NO3)2Mixing
In solution, 120min is stirred, raffinate is poured out, above-mentioned product is washed with deionized to neutrality, obtain (Pd-Cu)-SAN/
Al2O3Precursor.
The preparation of C catalyst
By the presoma of above-mentioned preparation, 500 DEG C of roasting 6h, obtain comparative catalyst D-2 in air atmosphere.This is measured to urge
Agent Pd contents are that 0.048%, Cu contents are 0.16%.
Using back end hydrogenation technique, raw material group becomes：
C2H2：1.9% (Φ), C2H4：74.1% (Φ), C2H6：24.0% (Φ).
Reaction condition：Two sections of adiabatic reactor reactor cascade reactions, i.e. first stage reactor outlet material enter second stage reactor.
Every section of reactor has independent air distribution system.
Material gas space velocity：3000h-1, operating pressure：1.5MPa, each reactor catalyst loadings：500mL.One section anti-
Answer device H2/C2H2=1.6：1 (molar ratio)；Second stage reactor H2/C2H2=2.8：1 (molar ratio), is tied after examination in 500 hours
Fruit is as shown in table 3.
3 catalyst 500h performance average values of table
Embodiment 3：
Weigh diameter 4.2mm, length 4.2mm, specific surface area 18m2The cylindric carrier of/g, Kong Rongwei 0.31mL/g
500g, wherein Al2O3400g, magnesia 100g, Al2O3For α-Al2O3。
By 16.68g 6,6'- dihydroxy -3,3'- bipyridyls are dissolved in 700mL ethanol solutions, by above-mentioned carrier impregnation upper
It states in solution, after after standing 12h 6,6'- dihydroxy -3,3'- bipyridyls being loaded on alumina support completely, 120 DEG C dry
Dry 4h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.39g Pd (NO3)2, 0.83g Cu (NO3)2The 600mL deionized waters containing appropriate nitric acid are dissolved in, pH value is adjusted
It is 3.3, by above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 60min, stands 10h, pours out residual
Liquid obtains PdCu- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity：(Pd+Cu)=15).
By the presoma of above-mentioned preparation, 450 DEG C of roasting 8h, obtain catalyst S-3 in air atmosphere.Measure the catalyst
Pd contents are that 0.032%, Cu contents are 0.056%.
Comparative example 3：
A is functionalized SAN/Al2O3Preparation
Weigh diameter 4.2mm, length 4.2mm, specific surface area 18m2The cylindric carrier of/g, Kong Rongwei 0.31mL/g
500g, wherein Al2O3400g, magnesia 100g, Al2O3For α-Al2O3。
SAN resin 1.92g are weighed, are dissolved in 600mL DMF solvents, stirring at room temperature makes SAN resins be completely dissolved,
Be added in this solution it is above-mentioned weighed carrier, stand 2 hours after being sufficiently stirred, detach dry after solvent, obtain SAN/ α-Al2O3。
By SAN/ α-Al obtained above2O3, it is added in 1000mL deionized waters, 250g hydroxylamine hydrochlorides is added, stirring makes
Its 60min that flows back after being completely dissolved.Product is taken out after cooling, is washed to neutrality, is dried to obtain functionalization-SAN/Al2O3Preceding body
Body.
B Pd-Ag-SAN/Al2O3The preparation of presoma
Weigh appropriate Pd (NO3)2、CuNO3The 2400mL deionized waters containing appropriate nitric acid are dissolved in, it is 3.3 to adjust pH value, takes step
Functionalization-SAN/Al prepared by rapid A2O3Presoma adds it to Pd (NO3)2、AgNO3Mixed solution in, stirring
60min pours out raffinate, and above-mentioned product is washed with deionized to neutrality.Obtain Pd-Cu-SAN/Al2O3Presoma.
The preparation of C catalyst
By the presoma of above-mentioned preparation, 450 DEG C of roasting 8h, obtain comparative catalyst D-3 in air atmosphere.This is measured to urge
Agent Pd contents are that 0.032%, Cu contents are 0.056%.
Reaction mass comes from front-end deethanization column overhead, and composition is as shown in table 4.
4 hydrogenating materials of table form
| Hydrogenating materials | H2 | C2H2 | C2H4 | C2H6 | C3H6 | CH4 | CO | C4 + |
| Content (v/v%) | 30 | 0.8 | 32.0 | 6.88 | 28 | 31 | 0.005 | 0.315 |
Reaction condition 1：Using front-end deethanization front-end hydrogenation technique, the hotbeds reactor such as single hop, material air speed is 15000h-1,
Operating pressure 3.5MPa, loaded catalyst 500mL.
The hotbeds reactors such as 5 single hop of table were through 1000 hours reaction results
Embodiment 4
Weigh Φ 2.4mm, specific surface 38.0m2/ g, hole hold the ball-type α-Al of 0.2mL/g2O3Carrier 500g.
By 106.52g 4,4- dihydroxy -2,2- bipyridyls are dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned
In solution, after after standing 16h 4,4- dihydroxy -2,2- bipyridyls being loaded on alumina support completely, 110 DEG C of dryings
6h obtains hydroxyl-bipyridyl/Al2O3Precursor.
Weigh 0.49g Pd (NO3)2、1.77g Cu(NO3)2, it is added in the 600mL deionized waters containing appropriate nitric acid, adjusts pH
Value is 3.9.By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 10min, stands 12h, pours out
Raffinate obtains PdAg- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity：(Pd+Cu)=50).95 DEG C of dryings
10h is roasted in air atmosphere at a temperature of 400 DEG C after 10h, obtains (Pd-Cu)/Al2O3Catalyst.Fixed bed is positioned over before use
It is N with molar ratio in reaction unit2:H2=1:1 mixed gas restores at a temperature of 120 DEG C, obtains loaded catalyst S-
4.It is 0.12% that measure catalyst Pd contents, which be 0.040%, Cu contents,.
Comparative example 4：
Weigh Φ 2.4mm, specific surface 38.0m2/ g, hole hold the ball-type α-Al of 0.2mL/g2O3Carrier 500g.
It weighs appropriate 4,4- dihydroxy -2,2- bipyridyl and is dissolved in 650mL ethanol solutions, by above-mentioned carrier impregnation above-mentioned molten
In liquid, after after standing 16h 4,4- dihydroxy -2,2- bipyridyls being loaded on alumina support completely, 110 DEG C of dry 6h,
Obtain hydroxyl-bipyridyl/Al2O3Precursor.
Weigh appropriate Pd (NO3)2、Ag(NO3)2, it is added in the 600mL deionized waters containing appropriate nitric acid, it is 3.9 to adjust pH value.
By above-mentioned hydroxyl-bipyridyl/Al2O3Precursor is added to the solution prepared, and stirs 10min, stands 12h, pours out raffinate, obtain
To PdAg- hydroxyls-bipyridyl/Al2O3Precursor (hydroxyl-bipyridyl molal quantity：(Pd+Ag)=50).After 95 DEG C of dry 10h
10h is roasted in air atmosphere at a temperature of 400 DEG C, obtains (Pd-Ag)/Al2O3Catalyst.Fixed bed reaction dress is positioned over before use
It is N with molar ratio in setting2:H2=1:1 mixed gas restores at a temperature of 120 DEG C, obtains loaded catalyst D-4.It measures
Catalyst Pd contents are that 0.040%, Cu contents are 0.12%.
Using the front-end hydrogenation technique of predepropanization, reaction raw materials come from predepropanization column overhead, and composition is as shown in table 6.
6 hydrogenating materials of table composition is as shown in the table
| Hydrogenating materials | H2 | C2H2 | C2H4 | C2H6 | CH4 | C3H6 | C3H8 | PDMA | CO | C4 + |
| Content (Φ %) | 18.0 | 0.75 | 34.1 | 6.2 | 26.0 | 12 | 2.0 | 0.55 | 0.2 | 0.3 |
Reaction condition：Material air speed：5000h-1；Operating pressure：3.0MPa；Loaded catalyst：500mL.
Adiabatic reactor reactor, two sections of tandem process carry out hydrogenation reaction.Second stage reactor is tied after examination in 500 hours
Fruit is as shown in table 7.
7 two sections of the table result of appraisal of adiabatic reactor reactor 500 hours
It can be seen that compared with using traditional preparation catalyst from above embodiment, side using the present invention
After method, the activity of C-2-fraction hydrogenation reaction, selectivity, anticoking capability increase substantially.
Claims (11)
1. a kind of palladium-copper system load hydrogenation catalyst, palladium, copper, Al are contained in catalyst2O3It is carrier, it is characterised in that：With
The quality of catalyst is 100% meter, and wherein Pd contents are 0.01~0.5%；Cu contents are 0.02~1%；Catalyst specific surface
Product is 1~200m2/ g, pore volume are 0.15~0.8mL/g, and heap density is 0.5~1.2g/cm3；The catalyst preparation process packet
It includes：Al is impregnated with the organic solution of hydroxyl dipyridyl derivatives2O3It is carrier, after drying again with the mixing sun containing Pd, Cu
Solion impregnates, dry roasting.
2. palladium according to claim 1-copper system load hydrogenation catalyst, it is characterised in that Al2O3Be carrier it is Al2O3Or
Mainly Al2O3, wherein also doped with other hopcalites, other oxides be silica, titanium oxide, magnesia and/
Or calcium oxide.
3. palladium according to claim 1-copper system load hydrogenation catalyst, it is characterized in that：The Al2O3For γ, δ, θ,
Alpha-crystal form or in which several mixing crystal forms.
4. palladium according to claim 1-copper system load hydrogenation catalyst, it is characterised in that the specific surface area of catalyst is
2~100m2/ g, pore volume are 0.20~0.60mL/g, and heap density is 0.60~1.1g/cm3。
5. palladium according to claim 1-copper system load hydrogenation catalyst, it is characterised in that hydroxyl bipyridyl derives
Object is hydroxyl 2,2 ,-dipyridyl derivatives or hydroxyl 3,3 ,-dipyridyl derivatives.
6. according to any palladium-copper system load hydrogenation catalysts of claim 1-5, it is characterised in that the preparation of catalyst
It comprises the following processes：
A. by the organic solution and Al of hydroxyl dipyridyl derivatives2O3It is carrier mixing, is reacted at a temperature of 20 DEG C~60 DEG C
2~for 24 hours, and solid particle is taken out, it is dry at 60 DEG C~150 DEG C, obtain hydroxyl-bipyridyl/Al2O3Presoma；
B. prepare Pd, Cu mixed-cation solution, at a temperature of 30 DEG C~100 DEG C with hydroxyl-bipyridyl obtained by step A/
Al2O3Forerunner's precursor reactant 2~for 24 hours takes out solid particle, dry at 60 DEG C~150 DEG C, obtain PdCu- hydroxyls-bipyridyl/
Al2O3Presoma；
C. the PdCu- hydroxyls-bipyridyl/Al prepared by step B2O3Presoma makes in 300~600 DEG C of 2~12h of roasting temperature
Obtain PdCu- hydroxyls-bipyridyl/Al2O3Presoma is changed into corresponding metal composite oxide, obtains catalyst.
7. palladium according to claim 6-copper system load hydrogenation catalyst, it is characterised in that hydroxyl-bipyridyl and Pd+Cu
Molar ratio be 1~100：1.
8. palladium according to claim 6-copper system load hydrogenation catalyst, it is characterised in that in stepb, Pd, Cu's
Mixed-cation solution is the mixed solution of palladium nitrate and copper nitrate.
9. palladium according to claim 6-copper system load hydrogenation catalyst, it is characterised in that in stepb, mole of Cu
The ratio between number and the molal quantity of Pd are 1~10：1；The mixed-cation solution ph for adjusting Pd, Cu is 1.5~4.0.
10. palladium according to claim 1-copper system load hydrogenation catalyst, it is characterised in that roasting is at 300~600 DEG C
Lower progress roasts 2~12h.
11. palladium according to claim 10-copper system load hydrogenation catalyst, it is characterised in that roasting is 350 DEG C~500
DEG C carry out, roast 2~12h.
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