CN105727731A - Desulfurization system and desulfurization method for improving boiler efficiency - Google Patents

Desulfurization system and desulfurization method for improving boiler efficiency Download PDF

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CN105727731A
CN105727731A CN201510842227.5A CN201510842227A CN105727731A CN 105727731 A CN105727731 A CN 105727731A CN 201510842227 A CN201510842227 A CN 201510842227A CN 105727731 A CN105727731 A CN 105727731A
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desulfurization
burner hearth
furnace
limestone
flue gas
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李志伟
何秀锦
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Fengyang Haitaike Energy Environmental Management Services Co ltd
Jimei University
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Fengyang Haitaike Energy Environmental Management Services Co ltd
Jimei University
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Abstract

本发明提供一种提高锅炉效率的脱硫系统及方法,平均粒径接近500μm和接近100μm两种石灰石粉分别通过输煤机和输粉管进入炉膛,两种石灰石粉的总流量与燃煤量的钙硫摩尔比大于0.5,两种石灰石粉在炉膛内吸热、煅烧分解成氧化钙用于脱硫,旋风分离器捕集的循环灰和除尘器收集的部分飞灰返回炉膛,其中的氧化钙参与脱硫反应,炉内脱硫效率大于20%,炉内脱硫过程中,两种石灰石粉的煅烧分解的总吸热量小于SO2转化成硫酸钙的放热量,炉内脱硫过程使锅炉效率增加;炉外设置脱硫塔进一步完成烟气脱硫,使SO2达标排放。本发明解决了传统炉内脱硫工艺存在的钙硫摩尔比大、石灰石煅烧吸热量过大导致锅炉效率降低的问题,具有显著的节能减排效果。

The invention provides a desulfurization system and method for improving boiler efficiency. Two kinds of limestone powders with an average particle size close to 500 μm and close to 100 μm respectively enter the furnace through a coal conveyor and a powder delivery pipe. The molar ratio of calcium to sulfur is greater than 0.5, the two kinds of limestone powder absorb heat in the furnace, calcined and decomposed into calcium oxide for desulfurization, the circulating ash collected by the cyclone separator and part of the fly ash collected by the dust collector return to the furnace, and the calcium oxide participates in Desulfurization reaction, the desulfurization efficiency in the furnace is greater than 20%. During the desulfurization process in the furnace, the total heat absorption of the calcined decomposition of the two limestone powders is less than the heat release of SO2 converted into calcium sulfate. The desulfurization process in the furnace increases the efficiency of the boiler; outside the furnace Set up a desulfurization tower to further complete flue gas desulfurization, so that SO2 can be discharged up to the standard. The invention solves the problems that the traditional furnace desulfurization process has a large calcium-sulfur molar ratio and excessive heat absorption of limestone calcination, which leads to the reduction of boiler efficiency, and has remarkable energy-saving and emission-reduction effects.

Description

提高锅炉效率的脱硫系统及方法Desulfurization system and method for improving boiler efficiency

技术领域 technical field

本发明涉及脱硫领域,特别涉及一种提高锅炉效率的脱硫系统及方法。 The invention relates to the field of desulfurization, in particular to a desulfurization system and method for improving boiler efficiency.

背景技术 Background technique

燃煤锅炉的SO2排放现状:燃煤中含有一定的硫分,这些硫分在燃煤燃烧过程中大部分转变成SO2,如果不加以控制将随烟气排放到大气中造成酸雨,SO2是主要的大气污染物之一,对生态造成危害。我国是以燃煤为主要能源的国家,燃煤在我国的能源结构中的比重高达60%以上,燃煤排放的SO2对我国造成严重的大气污染问题,尤其是东南沿海地区和西南地区,SO2排放导致的酸雨问题严重。为了解决我国大气污染严重问题,国家环保部制定了《火电厂大气污染物排放控制标准》,标准号GB13223-2011,该标准对火电厂燃煤锅炉的SO2排放浓度大幅度提高了要求。根据目前燃煤的含硫量状况,原来没有安装脱硫设施的燃煤发电厂需要安装脱硫设施,而大部分安装了脱硫设施的燃煤发电厂需要对原有脱硫设施进行升级改造,需要达到更高的脱硫效率才能满足SO2的排放要求。 The SO2 emission status of coal-fired boilers: coal contains a certain amount of sulfur, most of which are converted into SO2 during the coal-fired combustion process, if not controlled, it will be discharged into the atmosphere with flue gas to cause acid rain, SO2 is the main One of the air pollutants, causing harm to the ecology. my country is a country that uses coal as the main energy source. Coal combustion accounts for more than 60% of my country's energy structure. SO2 emitted from coal combustion has caused serious air pollution problems in my country, especially in the southeast coastal areas and southwest regions. SO2 Acid rain caused by emissions is a serious problem. In order to solve the serious problem of air pollution in our country, the Ministry of Environmental Protection of the People's Republic of my country has formulated the "Emission Control Standard of Air Pollutants from Thermal Power Plants", the standard number is GB13223-2011, which greatly increases the requirements for the SO2 emission concentration of coal-fired boilers in thermal power plants. According to the current situation of sulfur content in coal, coal-fired power plants that did not install desulfurization facilities need to install desulfurization facilities, and most coal-fired power plants that have installed desulfurization facilities need to upgrade their original desulfurization facilities. High desulfurization efficiency can meet the emission requirements of SO2.

循环流化床锅炉脱硫技术现状:燃煤价格的高涨刺激锅炉用户、特别是火电厂的锅炉用户使用热值低、含硫量高的低价煤,循环流化床锅炉作为一种清洁燃烧设备,特别适合燃用上述燃料,在我国得到了大范围推广应用,据不完全统计。在我国服役的各种容量的循环流化床锅炉超过3000台。 Current status of circulating fluidized bed boiler desulfurization technology: the rise of coal prices stimulates boiler users, especially boiler users in thermal power plants, to use low-priced coal with low calorific value and high sulfur content. As a clean combustion equipment, circulating fluidized bed boilers , is especially suitable for burning the above-mentioned fuels, and has been widely used in my country, according to incomplete statistics. There are more than 3,000 circulating fluidized bed boilers of various capacities in service in my country.

传统的循环流化床锅炉脱硫工艺是将石灰石粉输送至炉膛,石灰石粉煅烧生成氧化钙,与燃煤燃烧释放的SO2进行反应生成硫酸钙,实现脱硫的目的。如果SO2的排放要求不高,石灰石粉的用量不是很大,一般在钙硫摩尔比不大于2.5的条件下能够达到80%的脱硫效率,SO2的排放浓度能够满足达标排放的要求。但是,随着SO2排放要求的日益严苛,目前普遍要求电站锅炉的SO2排放浓度达到200mg/Nm3以下,要求脱硫效率达到95%以上,如果燃用高硫煤,脱硫效率甚至高达98%以上。如此高的脱硫效率,如果还是采用炉内添加石灰石粉脱硫,必须大幅度增加石灰石粉的用量,钙硫摩尔比甚至高达4-5,不仅造成大量石灰石粉不能得到有效利用造成浪费,大量石灰石粉在炉内煅烧需要吸收大量的热量,导致锅炉效率降低。以四川省的芙蓉煤矿的燃煤为例,燃煤的收到基含硫量为4.05%,低位发热量为4739Kcal/kg,在不采取脱硫措施的条件下,SO2排放浓度为11240mg/Nm3,要满足SO2排放浓度200mg/Nm3的环保排放要求,脱硫效率需要高达98.3%以上。如果仅采用炉内喷石灰石粉脱硫,钙硫摩尔比以4计算,对于一台30万千瓦发电机组配套的燃煤锅炉锅炉,每小时的燃煤耗为149吨,每小时的石灰石粉耗量为75.6吨,在脱硫效率为98.3%的条件下,石灰石粉的煅烧吸热量远大于脱硫反应的放热量,石灰石粉煅烧吸热量与脱硫反应放热量的差值占到燃煤输入热量的1.6%,也就是往锅炉内添加大量的石灰石粉导致锅炉效率降低1.6%。每小时向锅炉内投放高达75.6吨的石灰石造成严重的后果:锅炉受热面磨损严重,石灰石粉输送系统、排灰设施和除尘器的运行负荷大幅度增加,这些设施的故障率和运行维护费用大幅度增加。 The traditional circulating fluidized bed boiler desulfurization process is to transport limestone powder to the furnace, and the limestone powder is calcined to form calcium oxide, which reacts with SO2 released from coal combustion to form calcium sulfate to achieve the purpose of desulfurization. If the SO2 emission requirements are not high, the amount of limestone powder is not too large. Generally, under the condition that the calcium-sulfur molar ratio is not greater than 2.5, the desulfurization efficiency can reach 80%, and the SO2 emission concentration can meet the emission requirements. However, with the increasingly stringent SO2 emission requirements, it is generally required that the SO2 emission concentration of power plant boilers should be below 200mg/Nm3, and the desulfurization efficiency should be over 95%. If high-sulfur coal is used, the desulfurization efficiency can even be as high as 98%. With such a high desulfurization efficiency, if you still use limestone powder in the furnace for desulfurization, you must greatly increase the amount of limestone powder, and the molar ratio of calcium to sulfur can even be as high as 4-5. Calcination in the furnace requires the absorption of a large amount of heat, resulting in reduced boiler efficiency. Taking the coal fired in the Furong Coal Mine in Sichuan Province as an example, the received base sulfur content of the fired coal is 4.05%, and the low calorific value is 4739Kcal/kg. Without desulfurization measures, the SO2 emission concentration is 11240mg/Nm3. To meet the environmental emission requirements of SO2 emission concentration of 200mg/Nm3, the desulfurization efficiency needs to be as high as 98.3%. If only limestone powder is sprayed in the furnace for desulfurization, and the calcium-sulfur molar ratio is calculated as 4, for a coal-fired boiler equipped with a 300,000-kilowatt generating set, the coal consumption per hour is 149 tons, and the limestone powder consumption per hour The calcined heat of limestone powder is 75.6 tons. Under the condition of desulfurization efficiency of 98.3%, the calcined heat of limestone powder is much greater than the heat released by desulfurization reaction. 1.6%, that is, adding a large amount of limestone powder to the boiler causes the boiler efficiency to decrease by 1.6%. Putting up to 75.6 tons of limestone into the boiler per hour caused serious consequences: the heating surface of the boiler was severely worn, the operating load of the limestone powder conveying system, ash discharge facilities and dust collectors increased significantly, and the failure rate and operation and maintenance costs of these facilities were high. increase in magnitude.

如果为了避免发生上述问题而不采用往炉内添加石灰石粉脱硫,仅仅采用炉外脱硫塔脱硫,将造成锅炉尾部受热面发生低温腐蚀。燃煤烟气中含有大量水蒸气,含有高浓度SO2的烟气在流经锅炉尾部烟道的低温受热面、当受热面的表面温度低于酸露点时,SO2与水蒸气结合形成酸露凝结在低温受热面的表面,使低温受热面很快发生低温腐蚀泄露,给锅炉的安全稳定运行造成危害。 If in order to avoid the above problems, instead of adding limestone powder to the furnace for desulfurization, only using the desulfurization tower outside the furnace for desulfurization will cause low-temperature corrosion on the heating surface of the boiler tail. Coal-fired flue gas contains a large amount of water vapor, and the flue gas containing high concentration of SO2 flows through the low-temperature heating surface of the boiler tail flue. When the surface temperature of the heating surface is lower than the acid dew point, SO2 combines with water vapor to form acid dew condensation On the surface of the low-temperature heating surface, the low-temperature corrosion leakage will quickly occur on the low-temperature heating surface, which will cause harm to the safe and stable operation of the boiler.

发明内容 Contents of the invention

本发明所要解决的技术问题是提供一种提高锅炉效率的脱硫系统及方法,克服了传统炉内脱硫工艺存在的钙硫摩尔比大、石灰石煅烧吸热量过大导致锅炉效率降低的问题,粗石灰石粉与细石灰石粉在炉膛内煅烧吸热并分解成氧化钙用于脱硫,旋风分离器捕集的循环灰和除尘器收集的部分飞灰返回炉膛,炉内脱硫过程中生成硫酸钙的放热量大于粗石灰石粉和细石灰石粉的煅烧分解的吸热量,使炉内脱硫过程提高锅炉效率,通过炉外设置的脱硫塔进一步完成烟气脱硫,使SO2排放满足要求。 The technical problem to be solved by the present invention is to provide a desulfurization system and method for improving boiler efficiency, which overcomes the problems of large calcium-sulfur molar ratio and excessive heat absorption of limestone calcination in the traditional furnace desulfurization process, which lead to the reduction of boiler efficiency. Limestone powder and fine limestone powder are calcined in the furnace to absorb heat and decompose into calcium oxide for desulfurization. The circulating ash collected by the cyclone separator and part of the fly ash collected by the dust collector return to the furnace. Calcium sulfate is released during the desulfurization process in the furnace. The heat is greater than the heat absorbed by the calcination and decomposition of coarse limestone powder and fine limestone powder, so that the desulfurization process in the furnace improves the boiler efficiency, and the flue gas desulfurization is further completed through the desulfurization tower installed outside the furnace, so that SO2 emissions meet the requirements.

本发明采用的技术方案如下: The technical scheme that the present invention adopts is as follows:

一种提高锅炉效率的脱硫系统,包括炉膛,旋风分离器,脱硫塔,其特征在于:所述炉膛的进料口通过输煤机与煤斗及粗石灰石粉仓相连通,炉膛的进料口通过输粉管与细石灰石粉仓相连通,炉膛的进料口通过回料管与除尘器相连通,炉膛的进料口通过返料器与旋风分离器相连通,炉膛的出口与旋风分离器的进口相连通,旋风分离器的出口与尾部烟道的进口相连通,尾部烟道的出口与除尘器的进口相连通,除尘器的出口与脱硫塔的进口相连通,脱硫塔的出口与烟囱相连通。 A desulfurization system for improving boiler efficiency, comprising a furnace, a cyclone separator, and a desulfurization tower, characterized in that: the feed port of the furnace communicates with a coal hopper and a coarse limestone powder bin through a coal conveyor, and the feed port of the furnace The powder feeding pipe is connected with the fine limestone powder bin, the feed port of the furnace is connected with the dust collector through the return pipe, the feed port of the furnace is connected with the cyclone separator through the feeder, and the outlet of the furnace is connected with the cyclone separator. The inlet of the cyclone separator is connected with the inlet of the tail flue, the outlet of the tail flue is connected with the inlet of the dust collector, the outlet of the dust collector is connected with the inlet of the desulfurization tower, and the outlet of the desulfurization tower is connected with the chimney connected.

优选地,所述的提高锅炉效率的脱硫系统,其特征在于:所述的除尘器的排灰口与分配器相连通,分配器分别与炉膛及灰库相连通。 Preferably, the desulfurization system for improving boiler efficiency is characterized in that: the ash outlet of the dust collector is connected to the distributor, and the distributor is connected to the furnace and the ash store respectively.

优选地,所述的提高锅炉效率的脱硫系统,其特征在于:所述的脱硫塔的进口还与脱硫剂罐相连通。 Preferably, the desulfurization system for improving boiler efficiency is characterized in that: the inlet of the desulfurization tower is also connected to the desulfurizer tank.

优选地,所述的提高锅炉效率的脱硫系统,其特征在于:所述的细石灰石粉仓下部设置给料机,给料机进口与送风机相连通。 Preferably, the desulfurization system for improving boiler efficiency is characterized in that: a feeder is provided at the lower part of the fine limestone powder bin, and the inlet of the feeder is connected to the blower.

一种基于权利要求1系统的脱硫方法,其特征在于包括以下步骤:含有一定硫分的燃煤通过输煤机进入炉膛燃烧产生烟气,大部分硫元素氧化成SO2进入到烟气中;粗石灰石粉仓内的粗石灰石粉通过输煤机进入炉膛,来自送风机的压缩空气携带细石灰石粉仓提供的细石灰石粉通过输粉管进入炉膛,粗石灰石粉和细石灰石粉在炉膛内发生煅烧反应,分解成CaO和CO2,并吸热;炉膛内的烟气携带煤灰、未燃尽碳和氧化钙颗粒一同离开炉膛进入旋风分离器,旋风分离器将烟气中99.5%以上的颗粒捕集下来作为循环灰通过返料器回送至炉膛;离开旋风分离器的烟气及其携带的剩余部分飞灰进入尾部烟道,并向换热器放热、温度降低,之后进入除尘器,大于99.5%的飞灰被除尘器收集下来,被收集下来的含有一定氧化钙浓度的飞灰,一部分飞灰经过回料管回到炉膛,另一部分送至灰库,二者分配比例由分配器控制;离开除尘器的烟气进入脱硫塔进一步脱硫,由脱硫剂罐向脱硫塔提供脱硫剂,脱硫后满足环保排放要求的烟气离开脱硫塔、经烟囱排放;粗石灰石粉和细石灰石粉在炉膛内分解产生氧化钙,经旋风分离器捕集下来送入到炉膛的循环灰中含有氧化钙,除尘器收集下来经分配器回送至炉膛的飞灰中含有氧化钙,这些氧化钙在炉膛内参与脱硫反应,生成硫酸钙,并释放一定的热量。 A desulfurization method based on the system of claim 1, characterized in that it comprises the following steps: coal-fired coal containing a certain amount of sulfur enters the furnace for combustion through a coal feeder to generate flue gas, and most of the sulfur element is oxidized into SO2 and enters the flue gas; The coarse limestone powder in the limestone powder silo enters the furnace through the coal conveyor, and the compressed air from the blower carries the fine limestone powder provided by the fine limestone powder silo into the furnace through the powder delivery pipe, and the coarse limestone powder and fine limestone powder undergo calcination reaction in the furnace , decomposes into CaO and CO2, and absorbs heat; the flue gas in the furnace leaves the furnace with coal ash, unburned carbon and calcium oxide particles and enters the cyclone separator, which captures more than 99.5% of the particles in the flue gas As recycled ash, it is returned to the furnace through the feeder; the flue gas leaving the cyclone separator and the rest of the fly ash carried by it enter the tail flue, and release heat to the heat exchanger, the temperature is lowered, and then enter the dust collector, which is greater than 99.5 % of the fly ash is collected by the dust collector, and the collected fly ash contains a certain concentration of calcium oxide. Part of the fly ash is returned to the furnace through the return pipe, and the other part is sent to the ash store. The distribution ratio of the two is controlled by the distributor; The flue gas leaving the dust collector enters the desulfurization tower for further desulfurization, and the desulfurization agent tank provides desulfurization agent to the desulfurization tower. After desulfurization, the flue gas that meets the environmental protection emission requirements leaves the desulfurization tower and is discharged through the chimney; coarse limestone powder and fine limestone powder are in the furnace Decomposition produces calcium oxide, which is collected by the cyclone separator and sent to the furnace to contain calcium oxide. The fly ash collected by the dust collector and returned to the furnace by the distributor contains calcium oxide. These calcium oxides participate in desulfurization in the furnace. The reaction generates calcium sulfate and releases a certain amount of heat.

优选地,所述的脱硫方法,其特征在于:所述粗石灰石粉的平均粒径接近500μm,细石灰石粉的平均粒径接近100μm,粗石灰石粉及其分解产物在炉膛内的停留时间比细石灰石粉及其分解产物在炉膛内的停留时间大于10倍以上,粗石灰石粉流量与燃煤流量控制在钙硫摩尔比在0.3以上,作为基础脱硫控制方式,细石灰石粉流量与燃煤流量控制在钙硫摩尔比在0.2以下,作为精细脱硫控制方式,旋风分离器捕集下来的循环灰返回到炉膛,循环灰中含有氧化钙,是脱硫控制的必要手段,但是在锅炉运行中无法实现主动控制,除尘器收集下来的回送至炉膛的飞灰中含有氧化钙,将逃离旋风分离器的氧化钙再一次回送至炉膛,并可以控制该部分飞灰回送至炉膛的比例,弥补旋风分离器不能主动控制的不足;经旋风分离器捕集的循环灰和经除尘器收集的飞灰进入炉膛后,这些循环灰和飞灰中的氧化钙可以直接参与脱硫反应,不需要石灰石煅烧所需热量。 Preferably, the desulfurization method is characterized in that: the average particle size of the coarse limestone powder is close to 500 μm, the average particle size of the fine limestone powder is close to 100 μm, and the residence time of the coarse limestone powder and its decomposition products in the furnace is shorter than that of the fine limestone powder. The residence time of limestone powder and its decomposition products in the furnace is more than 10 times. The flow rate of coarse limestone powder and coal combustion is controlled at a calcium-sulfur molar ratio above 0.3. As the basic desulfurization control method, the flow rate of fine limestone powder and coal combustion flow is controlled When the calcium-sulfur molar ratio is below 0.2, as a fine desulfurization control method, the circulating ash captured by the cyclone separator is returned to the furnace. The circulating ash contains calcium oxide, which is a necessary means for desulfurization control, but it cannot be actively used in boiler operation. Control, the fly ash collected by the dust collector and returned to the furnace contains calcium oxide, and the calcium oxide escaped from the cyclone separator is returned to the furnace again, and the proportion of this part of fly ash returned to the furnace can be controlled to make up for the cyclone separator. Insufficient active control; after the recycled ash collected by the cyclone separator and the fly ash collected by the dust collector enter the furnace, the calcium oxide in these recycled ash and fly ash can directly participate in the desulfurization reaction without the heat required for limestone calcination.

优选地,所述的脱硫方法,其特征在于:所述粗石灰石粉和细石灰石粉的总流量与燃煤流量的钙硫摩尔比大于0.5,粗石灰石粉、细石灰石粉、循环灰的氧化钙及飞灰回送至炉膛的氧化钙共同实现在炉膛内脱硫,其中粗石灰石粉与细石灰石粉在煅烧分解过程中需要吸热,每摩尔碳酸钙的煅烧吸热量为184kJ,脱硫过程中,由每摩尔SO2生成硫酸钙的释放热量为486kJ,炉膛内的脱硫效率大于20%,确保这些脱硫剂在炉膛内发生脱硫反应所释放热量大于粗石灰石粉和细石灰石粉煅烧分解的吸热量,确保脱硫过程使锅炉效率增加。 Preferably, the desulfurization method is characterized in that: the calcium-sulfur molar ratio of the total flow of the coarse limestone powder and fine limestone powder to the coal flow is greater than 0.5, and the calcium oxide of the coarse limestone powder, fine limestone powder, and recycled ash Calcium oxide and fly ash returned to the furnace together to achieve desulfurization in the furnace. The coarse limestone powder and fine limestone powder need to absorb heat during the calcination and decomposition process. The calcining heat absorption per mole of calcium carbonate is 184kJ. During the desulfurization process, The release heat of calcium sulfate per mole of SO2 is 486kJ, and the desulfurization efficiency in the furnace is greater than 20%, ensuring that the heat released by the desulfurization reaction of these desulfurizers in the furnace is greater than the heat absorbed by the calcining and decomposition of coarse limestone powder and fine limestone powder, ensuring that The desulfurization process increases boiler efficiency.

优选地,所述的脱硫方法,其特征在于:所述离开除尘器的烟气进入到脱硫塔,再一次进行脱硫,脱除烟气中的SO2,使离开脱硫塔的烟气中的SO2浓度低于某一特定浓度,满足SO2的排放要求。 Preferably, the desulfurization method is characterized in that: the flue gas leaving the deduster enters the desulfurization tower, and performs desulfurization again to remove SO2 in the flue gas, so that the concentration of SO2 in the flue gas leaving the desulfurization tower Below a certain concentration, the emission requirements of SO2 are met.

与已有技术相比,本发明的有益效果如下: Compared with the prior art, the beneficial effects of the present invention are as follows:

1)与传统的炉内脱硫工艺相比,本发明的有益效果为:大幅度降低炉内脱硫的钙硫摩尔比,使炉内脱硫过程中的氧化钙脱硫反应的放热量大于石灰石粉煅烧反应的吸热量,脱硫过程不仅实现了脱硫目的,还有效提高了锅炉效率。 1) Compared with the traditional furnace desulfurization process, the beneficial effects of the present invention are: the calcium-sulfur molar ratio of furnace desulfurization is greatly reduced, and the heat release of calcium oxide desulfurization reaction in the furnace desulfurization process is greater than that of limestone powder calcination reaction The desulfurization process not only achieves the purpose of desulfurization, but also effectively improves the boiler efficiency.

(2)与传统的单纯采用细石灰石粉脱硫工艺相比,本发明炉内脱硫工艺采用粗石灰石粉与细石灰石粉相结合的炉内脱硫工艺,粗石灰石粉通过输煤机送入炉膛,细石灰石粉用于精确脱硫控制,降低采用气力输送方式的细石灰石粉用量,节省了压缩空气用量及空压机的耗电量;粗石灰石粉利用输煤机输送更可靠,故障率低,降低石灰石粉输送系统的故障率,提高了脱硫系统的可靠性,降低SO2超标排放风险。 (2) Compared with the traditional desulfurization process using fine limestone powder alone, the furnace desulfurization process of the present invention adopts an in-furnace desulfurization process in which coarse limestone powder and fine limestone powder are combined. Limestone powder is used for precise desulfurization control, reducing the amount of fine limestone powder that adopts the pneumatic conveying method, saving the amount of compressed air and the power consumption of the air compressor; the transportation of coarse limestone powder by coal conveyor is more reliable, the failure rate is low, and the limestone powder is reduced. The failure rate of the powder conveying system improves the reliability of the desulfurization system and reduces the risk of excessive SO2 emissions.

(3)与传统的单纯采用细石灰石粉脱硫工艺相比,本发明炉内脱硫工艺采用粗石灰石粉与细石灰石粉相结合的炉内脱硫工艺,粗石灰石粉在炉内参与脱硫反应的时间远大于细石灰石粉,在相同脱硫效率的条件下,本发明炉内脱硫所需的钙硫摩尔比大幅度降低,降低石灰石粉的耗量,有效降低石灰石粉煅烧吸热量,有利于提高锅炉效率。 (3) Compared with the traditional desulfurization process using fine limestone powder alone, the furnace desulfurization process of the present invention uses a furnace desulfurization process in which coarse limestone powder and fine limestone powder are combined, and the time for coarse limestone powder to participate in the desulfurization reaction in the furnace is much longer Compared with fine limestone powder, under the same desulfurization efficiency conditions, the calcium-sulfur molar ratio required for desulfurization in the furnace of the present invention is greatly reduced, reducing the consumption of limestone powder, effectively reducing the calcined heat absorption of limestone powder, and helping to improve boiler efficiency .

(4)更进一步,目前炉内脱硫工艺大多对于逃离旋风分离器的氧化钙利用除尘器收集并外排,本发明利用一部分除尘器收集的含有一定浓度氧化钙的飞灰,并回送至炉膛,利用这部分飞灰中的氧化钙脱硫,提高石灰石利用率和脱硫效率,利用这部分氧化钙脱硫,节省了石灰石的煅烧吸热量,进一步提高锅炉效率。 (4) Furthermore, most of the current desulfurization processes in the furnace use a dust collector to collect and discharge the calcium oxide that escapes the cyclone separator. The present invention uses a part of the dust collector to collect the fly ash containing a certain concentration of calcium oxide and returns it to the furnace. Utilize this part of calcium oxide in the fly ash for desulfurization, improve the utilization rate and desulfurization efficiency of limestone, use this part of calcium oxide for desulfurization, save the calcined heat absorption of limestone, and further improve the boiler efficiency.

(5)更进一步,本发明利用炉内脱硫和炉外脱硫相结合的脱硫工艺,在提高了锅炉效率的同时,还有效降低流经尾部烟道内的低温受热面的烟气中的SO2浓度,有效避免低温受热面发生低温腐蚀,降低锅炉的故障率,提高了锅炉的安全运行周期。 (5) Furthermore, the present invention utilizes a desulfurization process combining in-furnace desulfurization and out-of-furnace desulfurization, which not only improves boiler efficiency, but also effectively reduces the SO2 concentration in the flue gas flowing through the low-temperature heating surface in the tail flue, Effectively avoid low-temperature corrosion on the low-temperature heating surface, reduce the failure rate of the boiler, and improve the safe operation period of the boiler.

(6)更进一步,本发明实现脱硫的同时,提高了锅炉效率,具有显著的节能减排效果。 (6) Further, the present invention realizes desulfurization and at the same time improves boiler efficiency, and has remarkable energy-saving and emission-reducing effects.

附图说明 Description of drawings

图1是本发明的工作流程示意图。 Fig. 1 is a schematic diagram of the workflow of the present invention.

1-送风机,2-给料机,3-输粉管,4-炉膛,5-返料器,6-回料管,7-分配器,8-灰库,9-脱硫剂罐,10-烟囱,11-脱硫塔,12-除尘器,13-尾部烟道,14-换热器,15-旋风分离器,16-煤斗,17-粗石灰石粉仓,18-给料机,19-输煤机,20-细石灰石粉仓。 1-blower, 2-feeder, 3-powder delivery pipe, 4-furnace, 5-feeder, 6-return pipe, 7-distributor, 8-ash storage, 9-desulfurizer tank, 10- Chimney, 11-desulfurization tower, 12-dust collector, 13-tail flue, 14-heat exchanger, 15-cyclone separator, 16-coal hopper, 17-coarse limestone powder bin, 18-feeder, 19- Coal conveyor, 20-fine limestone powder bin.

具体实施方式 detailed description

下面结合附图给出本发明较佳实施例,以详细说明本发明的技术方案。 The preferred embodiments of the present invention are given below in conjunction with the accompanying drawings to describe the technical solution of the present invention in detail.

如附图所示,提高锅炉效率的脱硫系统及方法,炉膛(4)的进料口通过输煤机(19)与煤斗(16)及粗石灰石粉仓(17)相连通,炉膛(4)的进料口通过输粉管(3)与细石灰石粉仓(20)相连通,炉膛(4)的进料口通过回料管(6)与除尘器(12)相连通,炉膛(4)的进料口通过返料器(5)与旋风分离器(15)相连通,炉膛(4)的出口与旋风分离器(15)的进口相连通,旋风分离器(15)的出口与尾部烟道(13)的进口相连通,尾部烟道(13)的出口与除尘器(12)的进口相连通,除尘器(12)的出口与脱硫塔(11)的进口相连通,脱硫塔(11)的出口与烟囱(10)相连通。除尘器(12)的排灰口与分配器(7)相连通,分配器(7)分别与炉膛(4)及灰库(8)相连通。脱硫塔(11)的进口还与脱硫剂罐(9)相连通。细石灰石粉仓(20)下部设置给料机(2),给料机(2)进口与送风机(1)相连通。 As shown in the accompanying drawings, the desulfurization system and method for improving boiler efficiency, the feed port of the furnace (4) is connected with the coal hopper (16) and the coarse limestone powder bin (17) through the coal conveyor (19), and the furnace (4) ) is connected to the fine limestone powder bin (20) through the powder delivery pipe (3), the feed port of the furnace (4) is connected to the dust collector (12) through the return pipe (6), and the furnace (4) ) is connected to the cyclone separator (15) through the feeder (5), the outlet of the furnace (4) is connected to the inlet of the cyclone separator (15), and the outlet of the cyclone separator (15) is connected to the tail The inlet of the flue (13) is connected, the outlet of the tail flue (13) is connected with the inlet of the dust collector (12), the outlet of the dust collector (12) is connected with the inlet of the desulfurization tower (11), and the desulfurization tower ( 11) the outlet communicates with the chimney (10). The ash outlet of the dust collector (12) is communicated with the distributor (7), and the distributor (7) is respectively communicated with the furnace (4) and the ash storehouse (8). The inlet of the desulfurization tower (11) is also connected with the desulfurizer tank (9). A feeder (2) is arranged at the lower part of the fine limestone powder bin (20), and the inlet of the feeder (2) is connected with the air blower (1).

本发明的工作步骤为:含有一定硫分的燃煤通过输煤机(19)进入炉膛(4)燃烧产生烟气,大部分硫元素氧化成SO2进入到烟气中;粗石灰石粉仓(17)内的粗石灰石粉通过输煤机(19)进入炉膛(4),来自送风机(1)的压缩空气携带细石灰石粉仓(20)提供的细石灰石粉通过输粉管(3)进入炉膛,粗石灰石粉和细石灰石粉在炉膛(4)内发生煅烧反应,分解成CaO和CO2,并吸热;炉膛(4)内的烟气携带煤灰、未燃尽碳和氧化钙颗粒一同离开炉膛(4)进入旋风分离器(15),旋风分离器(15)将烟气中99.5%以上的颗粒捕集下来作为循环灰通过返料器(5)回送至炉膛(4);离开旋风分离器(15)的烟气及其携带的剩余部分飞灰进入尾部烟道(13),并向换热器(14)放热、温度降低,之后进入除尘器(12),大于99.5%的飞灰被除尘器(12)收集下来,被收集下来的含有一定氧化钙浓度的飞灰,一部分飞灰经过回料管(6)回到炉膛(4),另一部分送至灰库(8),二者分配比例由分配器(7)控制;离开除尘器(12)的烟气进入脱硫塔(11)进一步脱硫,由脱硫剂罐(9)向脱硫塔(11)提供脱硫剂,脱硫后满足环保排放要求的烟气离开脱硫塔(11)、经烟囱(10)排放;粗石灰石粉和细石灰石粉在炉膛(4)内分解产生氧化钙,经旋风分离器(15)捕集下来送入到炉膛(4)的循环灰中含有氧化钙,除尘器(12)收集下来经分配器(7)回送至炉膛(4)的飞灰中中含有氧化钙,这些氧化钙在炉膛内参与脱硫反应,生成硫酸钙,并释放一定的热量。 The working steps of the present invention are as follows: coal-fired coal containing a certain amount of sulfur enters the furnace (4) through the coal feeder (19) to burn to generate flue gas, most of the sulfur element is oxidized into SO2 and enters into the flue gas; the coarse limestone powder bin (17 ) into the furnace (4) through the coal conveyor (19), and the compressed air from the blower (1) carries the fine limestone powder provided by the fine limestone powder bin (20) into the furnace through the powder delivery pipe (3). Coarse limestone powder and fine limestone powder undergo a calcination reaction in the furnace (4), decompose into CaO and CO2, and absorb heat; the flue gas in the furnace (4) leaves the furnace with coal ash, unburned carbon and calcium oxide particles (4) Enter the cyclone separator (15), the cyclone separator (15) captures more than 99.5% of the particles in the flue gas and send them back to the furnace (4) through the feeder (5) as circulating ash; leave the cyclone separator The flue gas of (15) and the rest of the fly ash carried by it enter the tail flue (13), release heat to the heat exchanger (14), lower the temperature, and then enter the dust collector (12). More than 99.5% of the fly ash Collected by the dust collector (12), the collected fly ash containing a certain concentration of calcium oxide, part of the fly ash is returned to the furnace (4) through the return pipe (6), and the other part is sent to the ash storage (8). The distribution ratio of the latter is controlled by the distributor (7); the flue gas leaving the dust collector (12) enters the desulfurization tower (11) for further desulfurization, and the desulfurization agent tank (9) supplies the desulfurization agent to the desulfurization tower (11). After desulfurization, it meets the environmental protection requirements. The flue gas required for emission leaves the desulfurization tower (11) and is discharged through the chimney (10); coarse limestone powder and fine limestone powder are decomposed in the furnace (4) to produce calcium oxide, which is captured by the cyclone separator (15) and sent to the The circulating ash in the furnace (4) contains calcium oxide, and the fly ash collected by the dust collector (12) and sent back to the furnace (4) through the distributor (7) contains calcium oxide. These calcium oxides participate in the desulfurization reaction in the furnace. Calcium sulfate is generated and a certain amount of heat is released.

更进一步,粗石灰石粉的平均粒径接近500μm,细石灰石粉的平均粒径接近100μm,粗石灰石粉及其分解产物在炉膛(4)内的停留时间比细石灰石粉及其分解产物在炉膛(4)内的停留时间大于10倍以上,粗石灰石粉流量与燃煤流量控制在钙硫摩尔比在0.3以上,作为基础脱硫控制方式,细石灰石粉流量与燃煤流量控制在钙硫摩尔比在0.2以下,作为精细脱硫控制方式,旋风分离器(15)捕集下来的循环灰返回到炉膛(4),循环灰中含有氧化钙,是脱硫控制的必要手段,但是在锅炉运行中无法实现主动控制,除尘器(12)收集下来的回送至炉膛(4)的飞灰中含有氧化钙,将逃离旋风分离器(15)的氧化钙再一次回送至炉膛(4),并可以实现该部分飞灰回送至炉膛的比例,弥补旋风分离器(15)不能主动控制的不足;经旋风分离器(15)捕集的循环灰和经除尘器(12)收集的飞灰进入炉膛(4)后,这些循环灰和飞灰中的氧化钙可以直接参与脱硫反应,不需要石灰石煅烧所需热量。 Furthermore, the average particle size of coarse limestone powder is close to 500 μm, and the average particle size of fine limestone powder is close to 100 μm. The residence time of coarse limestone powder and its decomposition products in the furnace (4) is longer than that of fine limestone powder and its decomposition products in the furnace ( 4) The residence time within is greater than 10 times, and the flow rate of coarse limestone powder and coal combustion is controlled at a calcium-sulfur molar ratio above 0.3. As a basic desulfurization control method, the flow rate of fine limestone powder and coal combustion is controlled at a calcium-sulfur molar ratio of Below 0.2, as a fine desulfurization control method, the circulating ash captured by the cyclone separator (15) is returned to the furnace (4). The circulating ash contains calcium oxide, which is a necessary means for desulfurization control, but it cannot be realized actively during boiler operation. Control, the fly ash collected by the dust collector (12) and returned to the furnace (4) contains calcium oxide, and the calcium oxide escaped from the cyclone separator (15) is returned to the furnace (4) again, and this part of the fly ash can be realized. The proportion of ash returned to the furnace makes up for the deficiency that the cyclone separator (15) cannot be actively controlled; after the circulating ash collected by the cyclone separator (15) and the fly ash collected by the dust collector (12) enter the furnace (4), The calcium oxide in these recycled ash and fly ash can directly participate in the desulfurization reaction without the heat required for limestone calcination.

更进一步,离开除尘器(12)的烟气进入到脱硫塔(11),再一次进行脱硫,脱除烟气中的SO2,使离开脱硫塔(11)的烟气中的SO2浓度低于某一特定浓度,满足SO2的排放要求。 Furthermore, the flue gas leaving the deduster (12) enters the desulfurization tower (11) for desulfurization again to remove SO2 in the flue gas, so that the concentration of SO2 in the flue gas leaving the desulfurization tower (11) is lower than a certain A specific concentration, to meet the emission requirements of SO2.

Claims (8)

1. the desulphurization system improving boiler efficiency, including burner hearth, cyclone separator, desulfurizing tower, it is characterized in that: the charging aperture of described burner hearth is connected with coal bunker and thick limestone powder bin by coal conveyor, the charging aperture of burner hearth is connected with thin limestone powder bin by duff pipe, the charging aperture of burner hearth is connected with cleaner unit by feed back pipe, the charging aperture of burner hearth is connected with cyclone separator by material returning device, the outlet of burner hearth is connected with the import of cyclone separator, the outlet of cyclone separator is connected with the import of back-end ductwork, the outlet of back-end ductwork is connected with the import of cleaner unit, the outlet of cleaner unit is connected with the import of desulfurizing tower, the outlet of desulfurizing tower is connected with chimney.
2. the desulphurization system of raising boiler efficiency according to claim 1, it is characterised in that: the ash discharging hole of described cleaner unit is connected with allotter, and allotter is connected with burner hearth and Hui Ku respectively.
3. the desulphurization system of raising boiler efficiency according to claim 1, it is characterised in that: the import of described desulfurizing tower is also connected with desulfurizing agent tank.
4. the desulphurization system of raising boiler efficiency according to claim 1, it is characterised in that: described thin limestone powder bin bottom arranges batcher, and batcher import is connected with pressure fan.
5. the sulfur method based on claim 1 system, it is characterised in that comprise the following steps: the fire coal containing certain sulphur content enters hearth combustion by coal conveyor and produces flue gas, and major part element sulphur is oxidized to SO2 and enters in flue gas;Rubble limestone flour in thick limestone powder bin enters burner hearth by coal conveyor, the microlith limestone flour that compression air from pressure fan carries thin limestone powder bin and provides enters burner hearth by duff pipe, calcination reaction is there is in rubble limestone flour and microlith limestone flour in burner hearth, resolve into CaO and CO2, and absorb heat;Flue gas in burner hearth carries coal ash, uncompleted burned carbon and calcium oxide particle and together leaves burner hearth entrance cyclone separator, and cyclone separator is recycled to burner hearth by being used as circulating ash under the granule capturing of more than 99.5% in flue gas by material returning device;The flue gas leaving cyclone separator and the remainder flying dust carried thereof enter back-end ductwork, and reduce to heat exchanger heat release, temperature, enter cleaner unit afterwards, the flying dust more than 99.5% that flue gas carries is collected by cleaner unit, it is collected the flying dust containing certain calcia concentration got off, a part returns to burner hearth through feed back pipe, and another part delivers to ash storehouse, and the two allocation proportion is by allotter control;The flue gas leaving cleaner unit enters the further desulfurization of desulfurizing tower, desulfurizing agent tank provide desulfurizing agent to desulfurizing tower, and the flue gas meeting environment protection emission requirement after desulfurization leaves desulfurizing tower, through smoke stack emission;Rubble limestone flour and microlith limestone flour decompose generation calcium oxide in burner hearth and participate in desulphurization reaction, part has neither part nor lot in the calcium oxide of desulphurization reaction and is trapped by cyclone separator and cleaner unit respectively, and along with circulating ash and flying dust return to burner hearth, this partial oxidation calcium again participates in desulphurization reaction in burner hearth and generates calcium sulfate, and discharges certain heat.
null6. sulfur method according to claim 5,It is characterized in that: the mean diameter of described rubble limestone flour is close to 500 μm,The mean diameter of microlith limestone flour is close to 100 μm,Rubble limestone flour and catabolite thereof the time of staying in burner hearth than microlith limestone flour and catabolite thereof the time of staying in burner hearth more than more than 10 times,Rubble limestone flour flow and coal-fired flow-control at calcium to sulphur mole ratio more than 0.3,Based on desulphurization control mode,Microlith limestone flour flow and coal-fired flow-control at calcium to sulphur mole ratio below 0.2,As fine desulphurization control mode,The circulating ash that cyclone collection gets off returns to burner hearth,Containing calcium oxide in circulating ash,It it is the necessary means of desulphurization control,But actively control cannot be realized in boiler operatiopn,What cleaner unit was collected is recycled in the flying dust of burner hearth containing calcium oxide,The calcium oxide fleeing from cyclone separator is recycled to burner hearth again,And the ratio controlling this part cinder reinjection to burner hearth can be realized,Make up the deficiency that cyclone separator can not actively control;After the flying dust entrance burner hearth that circulating ash and the removing dust device of cyclone separator trapping are collected, the calcium oxide in these circulating ash and flying dust can directly participate in desulphurization reaction, it is not necessary to limestone calcination institute calorific requirement.
7. sulfur method according to claim 5, it is characterized in that: the calcium to sulphur mole ratio of the total flow of described rubble limestone flour and microlith limestone flour and coal-fired flow is more than 0.5, rubble limestone flour, microlith limestone flour, the calcium oxide of circulating ash and cinder reinjection realize desulfurization in burner hearth jointly to the calcium oxide of burner hearth, wherein rubble limestone flour and microlith limestone flour need heat absorption in calcining and decomposing process, the calcining caloric receptivity of every mole of calcium carbonate is 184kJ, in sweetening process, the release heat being generated calcium sulfate by every mole of SO2 is 486kJ, desulfuration efficiency in burner hearth is more than 20%, guarantee that desulphurization reaction the discharged heat caloric receptivity more than rubble limestone flour and microlith limestone flour calcining and decomposing occurs these desulfurizing agents in sweetening process, guarantee that sweetening process makes boiler efficiency increase.
8. sulfur method according to claim 5, it is characterized in that: described in leave the flue gas of cleaner unit and enter into desulfurizing tower, carry out desulfurization, the SO2 in elimination flue gas again, make the SO2 concentration leaving in the flue gas of desulfurizing tower lower than a certain certain concentration, meet the emission request of SO2.
CN201510842227.5A 2015-11-29 2015-11-29 Desulfurization system and desulfurization method for improving boiler efficiency Pending CN105727731A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058983A (en) * 2018-06-01 2018-12-21 西安交通大学 Recirculating fluidized bed combustion with meagre oxygen catalysis oxidation fractional combustion boiler system and method
CN110624376A (en) * 2019-09-29 2019-12-31 山西大学 A circulating fluidized bed micro-oxidation high mass transfer fast response furnace desulfurization system
CN113357663A (en) * 2021-06-07 2021-09-07 怀来蒂吉博纳科技有限公司 Efficient desulfurization method for pulverized coal fired boiler in combustion stage and boiler structure
CN113757648A (en) * 2021-09-16 2021-12-07 无锡华光环保能源集团股份有限公司 System and process for deep desulfurization by spraying calcium into circulating fluidized bed boiler
CN115990401A (en) * 2023-03-22 2023-04-21 中国恩菲工程技术有限公司 Purification process and device for waste incineration flue gas

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109058983A (en) * 2018-06-01 2018-12-21 西安交通大学 Recirculating fluidized bed combustion with meagre oxygen catalysis oxidation fractional combustion boiler system and method
CN110624376A (en) * 2019-09-29 2019-12-31 山西大学 A circulating fluidized bed micro-oxidation high mass transfer fast response furnace desulfurization system
CN113357663A (en) * 2021-06-07 2021-09-07 怀来蒂吉博纳科技有限公司 Efficient desulfurization method for pulverized coal fired boiler in combustion stage and boiler structure
CN113757648A (en) * 2021-09-16 2021-12-07 无锡华光环保能源集团股份有限公司 System and process for deep desulfurization by spraying calcium into circulating fluidized bed boiler
CN115990401A (en) * 2023-03-22 2023-04-21 中国恩菲工程技术有限公司 Purification process and device for waste incineration flue gas

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