CN105725309A - Face mask body making machine - Google Patents
Face mask body making machine Download PDFInfo
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- CN105725309A CN105725309A CN201610280746.1A CN201610280746A CN105725309A CN 105725309 A CN105725309 A CN 105725309A CN 201610280746 A CN201610280746 A CN 201610280746A CN 105725309 A CN105725309 A CN 105725309A
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- woven fabrics
- decorative pattern
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- bin
- cutting
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D13/00—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches
- A41D13/05—Professional, industrial or sporting protective garments, e.g. surgeons' gowns or garments protecting against blows or punches protecting only a particular body part
- A41D13/11—Protective face masks, e.g. for surgical use, or for use in foul atmospheres
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- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Physical Education & Sports Medicine (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the field of face mask production equipment, in particular to a face mask body making machine. The face mask body making machine comprises a feeding mechanism, a frame, a printing mechanism, a fixed nose bridge strip mechanism, a pattern mechanism, a cutting mechanism, a waste material collecting mechanism and a discharging mechanism, wherein the feeding mechanism is used for feeding non-woven fabrics and nose bridge strips; the printing mechanism is used for printing on the non-woven fabrics; the fixed nose bridge strip mechanism is used for welding the nose bridge strips on the non-woven fabrics; the pattern mechanism is used for molding patterns on the non-woven fabrics; the cutting mechanism is used for cutting corners of the non-woven fabrics on which the patterns are molded; the waste material collecting mechanism is used for recovering waste scraps; the discharging mechanism is used for discharging finished face masks; the printing mechanism, the fixed nose bridge strip mechanism, the pattern mechanism, the cutting mechanism, the waste collecting mechanism and the discharging mechanism are all arranged above the frame, and are all positioned behind the feeding mechanism. The face mask body making machine has high production efficiency, and has contribution to improvement of the face mask quality.
Description
Technical field
The present invention relates to mask and produce apparatus field, particularly relate to a kind of mask body and manufacture machine.
Background technology
Disposable breathing mask (includes), because of cheap, easy to use, to be used widely in all trades and professions medical and civilian.Disposable breathing mask is generally adopted the good non-woven fabrics of breathability, manufactures machine by mask body and makes mask body, burn-ons elastic ear band again through ear tape welding machine.
The mask body of prior art manufactures machine and there is problems with, on the one hand, discharge mechanism is in blowing process, non-woven fabrics material strip can be caved in course of conveying, cause material strip tension change so that bending phenomenon occurs in the material strip arriving organisation of working, has a strong impact on product quality.Prior art is typically provided handle, regulate the position of dispensing shaft, to change non-woven fabrics tension force, but handle is arranged on the rear side of bin more, need to first move bin during adjustment, it is adjusted again, complicated operation, regulates efficiency low, and regulating effect is bad, material strip bending phenomenon can not be avoided completely, affect subsequent product quality.Second aspect, when non-woven fabrics material strip is cut, owing to material strip tension force is unstable, causes that cutting accuracy is low, and the mask produced is of poor quality；And the material strip after floral whorl mechanism processes is in transmission to the process of cutting mechanism, error can be produced, causing that when material strip enters cutting mechanism, decorative pattern is likely to be placed exactly in below cutting knife, directly cutting will definitely not destroy decorative pattern due to cutting position, affects product quality further.The third aspect, receipts waste material device of the prior art, receiving waste material wheel is rubber tire; but rubber tire owing to friction can produce electrostatic, causes that receiving waste material wheel holds waste material so that waste material cannot be discharged in receiving useless process; waste from stacking, receiving waste material wheel place, causes machine halt trouble, affects work efficiency.
Summary of the invention
In view of this, the present invention is directed to the disappearance of prior art existence, its main purpose is to provide the mask body manufacture machine that a kind of production efficiency is high, be conducive to improving mask quality.
The purpose of the present invention can be realized by following technical proposal: mask body manufactures machine, including the discharge mechanism for non-woven fabrics and bridge of the nose bar charging, frame, for the printing mechanism of printing on non-woven fabrics, for being welded in by the bridge of the nose bar non-woven fabrics determines bridge of the nose bar mechanism, decorative pattern mechanism for shaping pattern on non-woven fabrics, for cutting the cutting mechanism of the non-woven fabrics corner forming decorative pattern, for reclaiming the waste collection machine structure of leftover bits and for the discharging mechanism of finished product mask discharging, described printing mechanism, determine bridge of the nose bar mechanism, decorative pattern mechanism, cutting mechanism, waste collection machine structure and discharging mechanism are mounted on above frame, and it is respectively positioned on discharge mechanism rear.
Being improved to further technique scheme, described decorative pattern mechanism is three, for the first decorative pattern mechanism at non-woven fabrics one end shaping pattern, for the 3rd decorative pattern mechanism at non-woven fabrics other end shaping pattern with for the second decorative pattern mechanism at non-woven fabrics intermediary form decorative pattern；Described cutting mechanism and waste collection machine structure are two, it is positioned at the first decorative pattern mechanism rear for cutting the first cutting mechanism of decorative pattern corner, non-woven fabrics one end, it is positioned at the first cutting mechanism side for reclaiming the first waste collection machine structure of the corner that the first cutting mechanism cuts, it is positioned at the 3rd decorative pattern mechanism rear for cutting the second cutting mechanism of non-woven fabrics other end decorative pattern corner, is positioned at the second cutting mechanism side for reclaiming the second waste collection machine structure of the corner that the second cutting mechanism cuts.
Being improved to further technique scheme, also include the both sides cuttler being positioned at the first cutting mechanism rear for non-woven fabrics both sides being bent into stereo structure, it is positioned at the second decorative pattern mechanism rear for by the non-woven fabrics doubling mechanism from middle doubling, be positioned at doubling mechanism rear for by after doubling spatially the non-woven fabrics of shape be pressed into plane presser, be positioned at presser rear for the non-woven fabrics of vertical direction being converted into the changement of horizontal direction.
Being improved to further technique scheme, described discharge mechanism includes bin, be slidedly arranged on bin for non-woven fabrics blowing several dispensing shafts, be installed on bin for the regulon driving dispensing shaft to slide along bin, be installed on bin and be positioned at dispensing shaft rear for non-woven fabrics transmission gear unit, be installed on bin for the emptying roller of bridge of the nose bar feeding；Described dispensing shaft, regulon, gear unit quantity match, and described dispensing shaft, regulon, gear unit are respectively positioned on bin homonymy；Described bin includes vertical rod and several slide rails being set up between vertical rod, described dispensing shaft is slidably installed on slide rail by erecting bed, and described regulon includes handle, be connected to the drive link of bin width both sides, be connected to the outfan of drive link and be arranged in slide rail and be connected to the driving-chain that the erecting bed of dispensing shaft slides to drive dispensing shaft.
Being improved to further technique scheme, described cutting mechanism includes cutter unit and is positioned at cutter unit rear and draws material unit for what maintain material strip constant tension, described material unit is drawn to include two the installation slide rails being located in above frame, it is slidedly arranged on each and the first slide block in slide rail and the second slide block are installed, it is installed between two the first slide blocks and is slidedly arranged on and draw material rubber tire between two installation slide rails, it is installed between two the second slide blocks and is slidedly arranged on the material that draws between two installation slide rails to take turns, drive the first slide block and the second slide block along installing the Power Component that slide rail slides, described draw material wheel be positioned at draw material rubber tire above, and it is provided with therebetween the gap passed through for non-woven fabrics material strip；Also include being positioned at cutter unit and deviate from the side drawing material unit for regulating the fine-adjusting unit of non-woven fabrics material strip position；Described fine-adjusting unit includes two the fine setting columns being located in above frame, described fine setting column central authorities offer groove, vertical rod moving up and down it is provided with in groove, one regulates fixing bar is sheathed in vertical rod to be connected between two fine setting columns, one arc plate is connected between fine setting column and is positioned at below the fixing bar of adjustment, the fixing bar of described adjustment is positioned at inside the circular arc of arc plate, and regulate and fixing between bar and arc plate, be provided with the gap passed through for material strip, also include the adjustment hands handle for being positioned at a fine setting column top side, described adjustment handle drives vertical rod to slide up and down to realize fine setting by transmission component.
Being improved to further technique scheme, described in draw material unit also to include being positioned at and draw above material rubber tire for being adjusted the upper-lower position drawing material rubber tire drawing material rubber tire to change and drawing the adjusting part in material wheel gap；Described adjusting part includes providing the handle of power, being connected to the turning-bar between two installation slide rails at handle outfan and by two fixed blocks, described turning-bar is connected to two the first slide blocks to drive the first slide block to move up and down by two contiguous blocks, and described fixed block deviates from the side of contiguous block and is provided with for spacing spacing spiral.
Being improved to further technique scheme, described waste collection machine structure include two be arranged in parallel receive useless header boards and receive useless back plate, be arranged at receive useless header board and receive useless back plate top receive useless top board, rotatable be connected to receive useless header board and receive between useless back plate receive scrap rubber wheel, be sheathed on receive scrap rubber wheel for waste material transmission draw waste material wheel, cut be located at draw waste material wheel bottommost anti-roll film, be installed on and receive above useless top board for the deliverying unit pulling the waste material through drawing waste material take turns to discharge, also include the power unit that drives waste material to discharge, described in draw waste material wheel for iron tyre.
The invention have the benefit that
1, the present invention carries out non-woven fabrics and bridge of the nose bar charging by discharge mechanism, multi-layer nonwoven fabrics and bridge of the nose bar enter printing mechanism by discharge mechanism, with in nonwoven surface printing, after finishing printing, by determining bridge of the nose bar mechanism, the mode of bridge of the nose strip adoption ultrasonic bonding is welded between multi-layer nonwoven fabrics, again through decorative pattern mechanism shaping pattern on non-woven fabrics, and the waste material of decorative pattern edge is cut by cutting mechanism, the leftover bits produced after reclaiming cutting by waste collection machine structure, last mask finished product passes through discharging mechanism blanking.The production process of mask, automaticity is high, and work efficiency is high, and the mask quality produced is good.
2, decorative pattern mechanism is three, for the first decorative pattern mechanism at non-woven fabrics one end shaping pattern, for the 3rd decorative pattern mechanism at non-woven fabrics other end shaping pattern with for the second decorative pattern mechanism at non-woven fabrics intermediary form decorative pattern；Cutting mechanism and waste collection machine structure are two, it is positioned at the first decorative pattern mechanism rear for cutting the first cutting mechanism of decorative pattern corner, non-woven fabrics one end, it is positioned at the first cutting mechanism side for reclaiming the first waste collection machine structure of the corner that the first cutting mechanism cuts, it is positioned at the 3rd decorative pattern mechanism rear for cutting the second cutting mechanism of non-woven fabrics other end decorative pattern corner, is positioned at the second cutting mechanism side for reclaiming the second waste collection machine structure of the corner that the second cutting mechanism cuts.First decorative pattern mechanism, the second decorative pattern mechanism and the 3rd decorative pattern mechanism respectively in one end of non-woven fabrics, centre and other end shaping pattern, the waste material of one end decorative pattern edge is cut again through the first cutting mechanism, and reclaimed by the first waste collection machine structure, the waste material of other end decorative pattern edge is cut by the second cutting mechanism, and reclaimed by the second waste collection machine structure, owing to being provided with three decorative patterns, it is strong that rear third dimension opened by the mask produced, can just match with the face of user, nose, comfortable wearing.
3, the first cutting mechanism rear for being bent into the both sides cuttler of stereo structure by non-woven fabrics both sides, it is positioned at the second decorative pattern mechanism rear for by the non-woven fabrics doubling mechanism from middle doubling, be positioned at doubling mechanism rear for by after doubling spatially the non-woven fabrics of shape be pressed into plane presser, be positioned at presser rear for the non-woven fabrics of vertical direction being converted into the changement of horizontal direction.Whole mask body manufactures machine, and each inter-agency cooperation is tight so that each mechanism can work automatically, and automaticity is high, and work efficiency is high.
4, discharge mechanism include bin, be slidedly arranged on bin for non-woven fabrics blowing several dispensing shafts, be installed on bin for the regulon driving dispensing shaft to slide along bin, be installed on bin and be positioned at dispensing shaft rear for non-woven fabrics transmission gear unit, be installed on bin for the emptying roller of bridge of the nose bar feeding；Dispensing shaft, regulon, gear unit quantity match, and dispensing shaft, regulon, gear unit are respectively positioned on bin homonymy；Bin includes vertical rod and several slide rails being set up between vertical rod, dispensing shaft is slidably installed on slide rail by erecting bed, and regulon includes handle, be connected to the drive link of bin width both sides, be connected to the outfan of drive link and be arranged in slide rail and be connected to the driving-chain that the erecting bed of dispensing shaft slides to drive dispensing shaft.Material strip is exported by dispensing shaft, again through gear unit, material strip is delivered to follow-up printing mechanism, bridge of the nose bar is by emptying roller output to follow-up printing mechanism simultaneously, in the process, when material strip tension force is less, regulon can be passed through and drive dispensing shaft to slide along the slide rail of bin, to maintain material strip constant tension, prevent material strip from caving in and affect the normal operation of subsequent work stations, on the one hand, be discharge mechanism simple in construction, easy to use；Second aspect, the dispensing shaft of discharge mechanism, regulon, gear unit are respectively positioned on bin homonymy, during adjustment, do not need mobile bin, simple to operate；The third aspect, regulon includes handle, be connected to the drive link of bin width both sides, be connected to the outfan of drive link and be arranged in slide rail and be connected to the driving-chain that the erecting bed of dispensing shaft slides to drive dispensing shaft, staff's swinging handle, handle drives drive link to rotate, drive link drives driving-chain motion, driving-chain drive erecting bed and the dispensing shaft being positioned on erecting bed to slide along slide rail, regulon simple in construction, adjustment process operation is simple, and regulating effect is good.
5, cutting mechanism includes cutter unit and is positioned at cutter unit rear and draws material unit for what maintain material strip constant tension, material unit is drawn to include two the installation slide rails being located in above frame, it is slidedly arranged on each and the first slide block in slide rail and the second slide block are installed, it is installed between two the first slide blocks and is slidedly arranged on and draw material rubber tire between two installation slide rails, it is installed between two the second slide blocks and is slidedly arranged on the material that draws between two installation slide rails to take turns, drive the first slide block and the second slide block along installing the Power Component that slide rail slides, draw material wheel to be positioned at and draw above material rubber tire, and it is provided with therebetween the gap passed through for non-woven fabrics material strip；Also include being positioned at cutter unit and deviate from the side drawing material unit for regulating the fine-adjusting unit of non-woven fabrics material strip position；Fine-adjusting unit includes two the fine setting columns being located in above frame, fine setting column central authorities offer groove, vertical rod moving up and down it is provided with in groove, one regulates fixing bar is sheathed in vertical rod to be connected between two fine setting columns, one arc plate is connected between fine setting column and is positioned at below the fixing bar of adjustment, regulate fixing bar and be positioned at inside the circular arc of arc plate, and regulate and fixing between bar and arc plate, be provided with the gap passed through for material strip, also include the adjustment hands handle for being positioned at a fine setting column top side, regulating handle drives vertical rod to slide up and down to realize fine setting by transmission component.On the one hand, arrange one at cutter unit rear and draw material unit, when material strip is by drawing material wheel and drawing the gap expected between rubber tire, driven by Power Component draw material rubber tire and the material wheel that draws being installed between two the second slide blocks that are installed between two the first slide blocks to be synchronized with the movement, and then drive material strip motion so that material strip is straightened, ensure that material strip is when cut unit cuts, constant tension, is conducive to improving cutting accuracy, improves product quality.Second aspect, the present invention draws material unit simple in construction, easy to use, draw material effective.The third aspect, is provided with fine-adjusting unit in cutter unit front, by regulating fine-adjusting unit, the position of material strip is adjusted, it is ensured that material strip position when entering cutter unit is accurate, to guarantee cutting accuracy, improves product quality.
6, material unit is drawn also to include being positioned at and draw above material rubber tire for being adjusted the upper-lower position drawing material rubber tire drawing material rubber tire to change and drawing the adjusting part in material wheel gap；Adjusting part includes providing the handle of power, being connected to the turning-bar between two installation slide rails at handle outfan and by two fixed blocks, turning-bar is connected to two the first slide blocks to drive the first slide block to move up and down by two contiguous blocks, and fixed block deviates from the side of contiguous block and is provided with for spacing spacing spiral.Thering is provided power by the handle of adjusting part, the diverted bar of power is transferred to contiguous block, drives the first slide block to move up and down by contiguous block and draws material rubber tire to change and draw material wheel gap, it is ensured that is in straight condition when material strip is by gap, maintains material strip constant tension.
7, waste collection machine structure include two be arranged in parallel receive useless header boards and receive useless back plate, be arranged at receive useless header board and receive useless back plate top receive useless top board, rotatable be connected to receive useless header board and receive between useless back plate receive scrap rubber wheel, be sheathed on receive scrap rubber wheel for waste material transmission draw waste material wheel, cut be located at draw waste material wheel bottommost anti-roll film, be installed on and receive above useless top board for the deliverying unit pulling the waste material through drawing waste material take turns to discharge, also include the power unit that drives waste material to discharge, draw waste material wheel for iron tyre.On the one hand, the waste material that cleaved mechanism cuts, it is transferred to waste collection machine structure, initially enter and draw waste material to take turns, and along with drawing what waste material took turns to be moved into deliverying unit under the effect of power unit, be expelled to outside waste collection machine structure by deliverying unit, waste material is prevented to be mingled in mask body manufacture machine, affect mask to produce, simple in construction, easy to use；Second aspect, drawing waste material wheel is iron tyre, and waste material is taken turns in contact process with drawing waste material, the electrostatic produced can be derived automatically from, and therefore waste material will not be adsorbed on and draw on waste material wheel, receives useless efficiency high, receive useless effective, the third aspect, it is provided with anti-roll film in the tangential direction drawing waste material wheel bottommost, when balled scrap is when drawing on waste material wheel, waste material can be rejected by anti-roll film, it is prevented that balled scrap is located at and draws on waste material wheel, it is ensured that waste material is derived smoothly, be conducive to improving and receive useless efficiency, improve and receive useless effect.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of the present invention；
Fig. 2 is the axonometric chart at another visual angle of the present invention；
Fig. 3 is the axonometric chart of the discharge mechanism of the present invention；
Fig. 4 is the axonometric chart at another visual angle of discharge mechanism of the present invention；
Fig. 5 is the axonometric chart of the cutting mechanism of the present invention；
Fig. 6 is the axonometric chart of the fine-adjusting unit of the present invention；
Fig. 7 is the axonometric chart at another visual angle of fine-adjusting unit of the present invention；
Fig. 8 is the axonometric chart of the cutter unit of the present invention；
Fig. 9 is the axonometric chart drawing material unit of the present invention；
Figure 10 is the axonometric chart drawing another visual angle of material unit of the present invention；
Figure 11 is the waste collection machine structure axonometric chart of the present invention；
Figure 12 is the axonometric chart at another visual angle of waste collection machine structure of the present invention；
Figure 13 is the axonometric chart at another visual angle of waste collection machine structure of the present invention.
Detailed description of the invention
As depicted in figs. 1 and 2, for the axonometric chart of different visual angles of the present invention.
Mask body manufactures machine 100, including the discharge mechanism 110 for non-woven fabrics and bridge of the nose bar charging, frame 120, for the printing mechanism 130 of printing on non-woven fabrics, for being welded in by the bridge of the nose bar non-woven fabrics determines bridge of the nose bar mechanism 140, decorative pattern mechanism 150 for shaping pattern on non-woven fabrics, for cutting the cutting mechanism 160 of the non-woven fabrics corner forming decorative pattern, for reclaiming the waste collection machine structure 180 of leftover bits and for the discharging mechanism 170 of finished product mask discharging, printing mechanism 130, determine bridge of the nose bar mechanism 140, decorative pattern mechanism 150, cutting mechanism 160, waste collection machine structure 180 and discharging mechanism 170 are mounted on above frame 120, and it is respectively positioned on discharge mechanism 110 rear.
Decorative pattern mechanism 150 is three, for the first decorative pattern mechanism 150a at non-woven fabrics one end shaping pattern, for the 3rd decorative pattern mechanism 150c at non-woven fabrics other end shaping pattern with for the second decorative pattern mechanism 150b at non-woven fabrics intermediary form decorative pattern；Cutting mechanism 160 and waste collection machine structure 180 are two, it is positioned at the first decorative pattern mechanism 150a rear for cutting the first cutting mechanism 160a of decorative pattern corner, non-woven fabrics one end, it is positioned at the first cutting mechanism 160a side for reclaiming the first waste collection machine structure 180a of the first cutting mechanism 160a corner cut, it is positioned at the 3rd decorative pattern mechanism 150c rear for cutting the second cutting mechanism 160b of non-woven fabrics other end decorative pattern corner, is positioned at the second cutting mechanism 160b side for reclaiming the second waste collection machine structure 180b of the second cutting mechanism 160b corner cut.First decorative pattern mechanism 150a, the second decorative pattern mechanism 150b and the three decorative pattern mechanism 150c respectively in one end of non-woven fabrics, centre and other end shaping pattern, the waste material of one end decorative pattern edge is cut again through the first cutting mechanism 160a, and reclaimed by the first waste collection machine structure 180a, the waste material of other end decorative pattern edge is cut by the second cutting mechanism 160b, and reclaimed by the second waste collection machine structure 180b, owing to being provided with three decorative patterns, it is strong that rear third dimension opened by the mask produced, can just match with the face of user, nose, comfortable wearing.
First cutting mechanism 160a rear is provided with the both sides cuttler 190a for non-woven fabrics both sides are bent into stereo structure, it is positioned at the second decorative pattern mechanism 150b rear for by the non-woven fabrics doubling mechanism 190b from middle doubling, be positioned at doubling mechanism 190b rear for by after doubling spatially the non-woven fabrics of shape be pressed into plane presser 190c, be positioned at presser 190c rear for the non-woven fabrics of vertical direction being converted into the changement 190d of horizontal direction.Whole mask body manufactures machine 100, and each inter-agency cooperation is tight so that each mechanism can work automatically, and automaticity is high, and work efficiency is high.
As shown in Figure 3 and Figure 4, for the axonometric chart of the discharge mechanism different visual angles of the present invention.
Discharge mechanism 110 includes bin 111, be slidedly arranged on bin 111 for non-woven fabrics blowing several dispensing shafts 112, be installed on bin 111 for the blowing regulon 113 driving dispensing shaft 112 to slide along bin 111, be installed on bin 111 and be positioned at dispensing shaft 112 rear for non-woven fabrics transmission gear unit 114, be installed on bin 111 for the emptying roller 115 of bridge of the nose bar feeding；Dispensing shaft 112, blowing regulon 113, gear unit 114 quantity match, and dispensing shaft 112, blowing regulon 113, gear unit 114 are respectively positioned on bin 111 homonymy；Bin 111 includes vertical rod 111a and several slide rails 111b being set up between vertical rod 111a, dispensing shaft 112 is slidably installed on slide rail 111b by erecting bed 116, and blowing regulon 113 includes handle 113a, be connected to the drive link 113b of bin 111 width both sides, be connected to the outfan of drive link 113b and be arranged at and be connected to the driving-chain that the erecting bed 116 of dispensing shaft 112 slides to drive dispensing shaft 112 in slide rail 111b.Material strip is exported by dispensing shaft 112, again through gear unit 114, material strip is delivered to follow-up printing mechanism 130, bridge of the nose bar is by emptying roller 115 output to follow-up printing mechanism 130 simultaneously, in the process, when material strip tension force is less, blowing regulon 113 can be passed through and drive dispensing shaft 112 to slide along the slide rail 111b of bin 111, to maintain material strip constant tension, prevent material strip from caving in and affect the normal operation of subsequent work stations, on the one hand, be discharge mechanism 110 simple in construction, easy to use；Second aspect, the dispensing shaft 112 of discharge mechanism 110, blowing regulon 113, gear unit 114 are respectively positioned on bin 111 homonymy, during adjustment, do not need mobile bin 111, simple to operate；The third aspect, blowing regulon 113 includes handle 113a, it is connected to the drive link 113b of bin 111 width both sides, it is connected to the outfan of drive link 113b and is arranged at and in slide rail 111b, is connected to the driving-chain that the erecting bed 116 of dispensing shaft 112 slides to drive dispensing shaft 112, staff swinging handle 113a, handle 113a drives drive link 113b to rotate, drive link 113b drives driving-chain motion, driving-chain drive erecting bed 116 and the dispensing shaft 112 being positioned on erecting bed 116 slide along slide rail 111b, blowing regulon 113 simple in construction, adjustment process operation is simple, regulating effect is good.
nullGear unit 114 includes the support bar 114a being located in vertical rod 111a、The first live-roller 114c on support bar 114a it is installed on successively by mounting seat 114b、Second live-roller 114d、3rd live-roller 114c and the four live-roller 114e，In the vertical direction，First live-roller 114c、Second live-roller 114d、The position of the 3rd live-roller 114c and the four live-roller 114e all differs，The position of the second live-roller 114d is higher than the first live-roller 114c、The position of the 3rd live-roller 114c and the four live-roller 114e，The position of the first live-roller 114c is lower than the second live-roller 114d、The position of the 3rd live-roller 114c and the four live-roller 114e，The position higher than the 4th live-roller 114e, the position of the 3rd live-roller 114c.First live-roller 114c, the second live-roller 114d, the 3rd live-roller 114c and the four live-roller 114e are arranged in order, and it is followed successively by the second live-roller 114d, the 3rd live-roller 114c, the 4th live-roller 114e and the first live-roller 114c highly from big to small, by this arrangement mode, make material strip can be in exceptionally straight state in transmission process, maintain material strip constant tension, prevent material strip cave in tension force unstable and cause subsequent work stations cannot normal operation, be conducive to improving the mask quality of production.
Dispensing shaft 112, blowing regulon 113, gear unit 114 are five, and five dispensing shafts 112 all differ at the height of vertical direction, five blowing regulons 113 are connected to five dispensing shafts 112 to regulate the horizontal level of dispensing shaft 112, and five gear units 114 are sequentially distributed along vertical rod 111a direction.By arranging five dispensing shafts highly all differed 112, and corresponding gear unit 114 is arranged in order from top to bottom, arrive that the material strip of follow-up mechanism is proper alignment successively from top to bottom through gear unit 114 five layers, the mask produced is five layers of mask, quality is good, and protection effect is good.
Emptying roller 115 is positioned at bin 111 end, and it is positioned at above gear unit 114, bridge of the nose bar fed distance is short, therefore course of conveying does not need to set up tension maintaining mechanism, and is delivered to follow-up mechanism with non-woven fabrics material strip simultaneously, be conducive to improving product quality, blowing regulon 113 is positioned at below dispensing shaft 112, the move distance of driving-chain is short, is prevented effectively from the energy loss in kinetic energy transmittance process, improves and regulates efficiency.
As shown in Figure 5 and Figure 8, for the axonometric chart of the axonometric chart of the cutting mechanism of the present invention and cutter unit.
Cutting mechanism 160 includes cutter unit 161 and is positioned at cutter unit 161 rear and draws material unit 162 for what maintain material strip constant tension, also includes being positioned at cutter unit 161 and deviates from the side drawing material unit 162 for regulating the fine-adjusting unit 163 of non-woven fabrics material strip position.
As shown in Figure 9 and Figure 10, for the axonometric chart drawing material unit different visual angles of the present invention.
Material unit 162 is drawn to include two the installation slide rail 162a being located in above frame 120, it is slidedly arranged on each and the first slide block 162b in slide rail 162a and the second slide block 162c is installed, it is installed between two the first slide block 162b and is slidedly arranged on drawing between two installation slide rail 162a and expect rubber tire 162d, it is installed between two the second slide block 162c and is slidedly arranged on the material that draws between two installation slide rail 162a and take turns 162e, drive the first slide block 162b and the second slide block 162c along installing the slide rail 162a Power Component 162g slided, draw material wheel 162e to be positioned at and draw above material rubber tire 162d, and it is provided with therebetween the gap passed through for non-woven fabrics material strip.
Material unit 162 is drawn also to include being positioned at and draw above material rubber tire 162d for being adjusted the upper-lower position drawing material rubber tire 162d drawing material rubber tire 162d to change and drawing the adjusting part 162f in material wheel 162e gap；Adjusting part 162f includes providing the adjustment handle 1621f of power, regulating handle 1621f outfan and be connected to the turning-bar 1623f between two installation slide rail 162a by two fixed block 1622f, turning-bar 1623f is connected to two the first slide block 162b to drive the first slide block 162b to move up and down by two contiguous block 1624f, and fixed block 1622f deviates from the side of contiguous block 1624f and is provided with for spacing spacing spiral 1625f.Power is provided by the handle 113a of adjusting part 162f, the diverted bar of power is transferred to contiguous block, drive the first slide block 162b to move up and down by contiguous block to draw material rubber tire 162d to change and draw material wheel 162e gap, it is ensured that be in straight condition when material strip is by gap, maintain material strip constant tension.
Power Component 162g includes motor, be connected to the driving gear of motor output end and driving gear be coaxially disposed and be positioned at the second slide block 162c deviate from draw material wheel 162e side principal and subordinate wheel, be engaged in principal and subordinate wheel and be positioned at the first slide block 162b and deviate from the secondary driven pulley drawing material rubber tire 162d side, motor drives the first slide block 162b and the second slide block 162c to be synchronized with the movement by driving gear, principal and subordinate wheel and secondary driven pulley.Power Component 162g is driven by motor, driving gear, principal and subordinate wheel and secondary driven pulley and draws material wheel 162e and draw material rubber tire 162d to be synchronized with the movement, make material strip motion velocity-stabilization when passing through draw material wheel 162e and draw the gap expected between rubber tire 162d, all the time straight condition it is in, constant tension, is conducive to improving cut quality and ensureing product quality further.
As shown in Figure 6 and Figure 7, for the axonometric chart of the fine-adjusting unit different visual angles of the present invention.
nullFine-adjusting unit 163 includes two the fine setting column 163a being located in above frame 120，Fine setting column 163a central authorities offer groove 1631a，Motion bar 163b moving up and down it is provided with in groove 1631a，One regulates fixing bar 163c is sheathed on motion bar 163b to be connected between two fine setting column 163a，One arc plate 163d is connected between fine setting column 163a and is positioned at below the fixing bar 163c of adjustment，Regulate fixing bar 163c to be positioned at inside the circular arc of arc plate 163d，And regulate and fixing between bar 163c and arc plate 163d, be provided with the gap passed through for material strip，Also include the adjustment handle 113a for being positioned at a fine setting column 163a top side，Regulating handle 113a drives vertical rod 111a to slide up and down to realize fine setting by transmission component.On the one hand, arrange one at cutter unit 161 rear and draw material unit 162, when material strip is by drawing material wheel 162e and drawing the gap expected between rubber tire 162d, driven the material rubber tire 162d and the material wheel 162e that draws being installed between two the second slide block 162c that draws being installed between two the first slide block 162b to be synchronized with the movement by Power Component 163e, and then drive material strip motion, material strip is straightened, ensure that material strip is when cut unit 161 cuts, constant tension, be conducive to improving cutting accuracy, improve product quality.Second aspect, the present invention draws material unit 162 simple in construction, easy to use, draw material effective.The third aspect, is provided with fine-adjusting unit 163 in cutter unit 161 front, by regulating fine-adjusting unit 163, the position of material strip is adjusted, it is ensured that material strip position when entering cutter unit 161 is accurate, to guarantee cutting accuracy, improves product quality.
As shown in Figure 11, Figure 12 and Figure 13, for the axonometric chart of the waste collection machine structure different visual angles of the present invention.
Waste collection machine structure 180 includes the useless header board 181 of two receipts be arrangeding in parallel and receives useless back plate 182, it is arranged at and receives useless header board 181 and receive the useless top board 183 of receipts at useless back plate 182 top, rotatable being connected to is received useless header board 181 and receives the receipts scrap rubber wheel 184 given up between back plate 182, it is sheathed on receipts scrap rubber wheel 184 and draws waste material wheel 185 for what waste material transmitted, cut and be located at the anti-roll film 186 drawing waste material to take turns 185 bottommosts, it is installed on and receives above useless top board 183 for pulling the deliverying unit 187 through drawing the waste material of waste material wheel 185 to discharge, also include the power unit driving waste material to discharge, draw waste material wheel 185 for iron tyre.
On the one hand, the waste material that cleaved mechanism cuts, it is transferred to waste collection machine structure 180, initially enter draw waste material wheel 185, and under the effect of power unit along with draw waste material wheel 185 be moved into deliverying unit 187, be expelled to outside waste collection machine structure 180 by deliverying unit 187, prevent waste material to be mingled in mask body and manufacture in machine 100, affect mask to produce, simple in construction, easy to use；Second aspect, draw waste material wheel 185 for iron tyre, waste material is taken turns in 185 contact processes with drawing waste material, the electrostatic produced can be derived automatically from, therefore waste material will not be adsorbed on and draw on waste material wheel 185, receive useless efficiency high, receive useless effective, the third aspect, it is provided with anti-roll film 186 in the tangential direction drawing waste material to take turns 185 bottommosts, when balled scrap is when drawing on waste material wheel 185, waste material can be rejected by anti-roll film 186, it is prevented that balled scrap is located at and draws on waste material wheel 185, it is ensured that waste material is derived smoothly, be conducive to improving and receive useless efficiency, improve and receive useless effect.
Deliverying unit 187 includes a mounting blocks, receive and useless top board 183 offers through hole, the two ends of mounting blocks wear through hole and insert below the useless top board 183 of receipts, deliverying unit 187 also includes being connected to mounting blocks two ends and is positioned at the rotation axle receiving the position below useless top board 183, it is parallel to rotate axle and be connected to mounting blocks two ends and is positioned at the driven axle receiving the position above useless top board 183, it is sheathed on the follower on driven axle, it is installed on driven axle and end wears the duct ring derived for waste material outside follower, waste material wheel 185 is drawn to be arranged in parallel with follower, waste material can directly under power unit effect smoothly from drawing waste material wheel 185 to move to follower, simultaneously, duct ring its guide effect of conveying to waste material, receipts waste material is effective.
Also include being connected to the useless side plate 188 of two receipts received useless header board 181 and receive between useless back plate 182, receive the header board 181 that gives up, the useless back plate 182, two of receipts receives useless side plate 188, receipts are given up, and top board 183 forms an enclosed construction, waste material is received the side plate 188 that gives up in transmission in the useless header board 181 of receipts, the useless back plate 182, two of receipts, is received inside the enclosed construction that the top board 183 that gives up is formed, and is conducive to keeping the clean, clean and tidy of work top.
Receive useless header board 181 central authorities and offer a groove 181a, receive useless top board 183 and offer a U-lag 181B near groove 181a place, groove 181a is connected with U-lag 181B, during use, staff observes the discharge situation of waste material from groove 181a and U-lag 181B, when waste material discharges fault, can hands be stretched into fix a breakdown inside enclosed construction by groove 181a and the U-lag 181B being connected, easy to use.
The present invention carries out non-woven fabrics and bridge of the nose bar charging by discharge mechanism 110, multi-layer nonwoven fabrics and bridge of the nose bar enter printing mechanism 130 by discharge mechanism 110, with in nonwoven surface printing, after finishing printing, by determining bridge of the nose bar mechanism 140, the mode of bridge of the nose strip adoption ultrasonic bonding is welded between multi-layer nonwoven fabrics, again through decorative pattern mechanism shaping pattern on non-woven fabrics, and the waste material of decorative pattern edge is cut by cutting mechanism, the leftover bits produced after reclaiming cutting by waste collection machine structure 180, last mask finished product passes through discharging mechanism 170 blanking.The production process of mask, automaticity is high, and work efficiency is high, and the mask quality produced is good.
The operation principle of the present invention is:
First, discharge mechanism 110 blowing, five material strips export respectively through five dispensing shafts 112, then pass through five gear units 114 and five material strips are delivered to follow-up maker, bridge of the nose bar is by emptying roller 115 output to follow-up maker simultaneously, in the process, when a certain material strip tension force is less, regulon 113 can be passed through and regulate the horizontal level of dispensing shaft 112, concrete adjustment process is, staff swinging handle 113a, handle 113a drives drive link 113b to rotate, drive link 113b drives driving-chain motion, driving-chain drive erecting bed 116 and the dispensing shaft 112 being positioned on erecting bed 116 slide along slide rail 111b, make material strip exceptionally straight；
Then, material strip enters printing mechanism 130, the mark such as impressing pattern, word on non-woven fabrics；
Then, after finishing printing, material strip and bridge of the nose bar enter determines bridge of the nose bar mechanism 140, to be welded between non-woven fabrics by bridge of the nose bar；
Then, the first decorative pattern mechanism 150a is entered, with one end shaping pattern at non-woven fabrics；
nullThen，Enter the first cutting mechanism 160a，To cut the leftover bits on non-woven fabrics decorative pattern side，Concrete cutting process is，Material strip moves to fine-adjusting unit 163，Enter and regulate fixing gap between bar 163c and arc plate 163d，Regulating handle 113a drives vertical rod 111a to slide up and down by transmission component，To change the height regulating fixing bar 163c and arc plate 163d，Thus changing the position of material strip，Ensure that material strip enters position during cutter unit 161 accurate，Material strip after trimmed enters cutter unit 161，The waste material on the decorative pattern side of material strip is cut by cutter unit 161，In blank process，The front end of material strip enters and draws material unit 162，When material strip is by drawing material wheel 162e and drawing the gap expected between rubber tire 162d，Driven the material rubber tire 162d and the material wheel 162e that draws being installed between two the second slide block 162c that draws being installed between two the first slide block 162b to be synchronized with the movement by Power Component 162g，And then drive material strip motion，Material strip is straightened，Ensure that material strip is when cut unit 161 cuts，Constant tension，Be conducive to improving cutting accuracy，Material strip after cleaved unit 161 blank enters follow-up both sides cuttler 190a，The leftover bits simultaneously produced are taken to waste collection machine structure 180.
Then, waste collection machine structure 180 reclaims leftover bits, concrete removal process is, waste material is transferred to waste collection machine structure 180, enters and draws waste material wheel 185, and is moved into deliverying unit 187 along with what draw waste material wheel 185 under the effect of power unit, the follower being sheathed on outside driven axle through rotating axle to enter, in the process that follower rotates, waste material is play the guiding role by duct ring so that waste material is discharged by duct ring.
While receiving waste material, the trimmed unit 163 of non-woven fabrics enters both sides cuttler 190a after carrying out position correction, folds with the both sides to non-woven fabrics.
Then, the non-woven fabrics after folding enters the second decorative pattern mechanism 150b after drawing material unit 162 to draw material, with the intermediary form decorative pattern at non-woven fabrics.
Then, intermediary form has the trimmed unit 163 of non-woven fabrics of decorative pattern to enter rigging machine structure 190b after finely tuning, the both sides of non-woven fabrics to carry out doubling to generate central fold.
Then, three-dimensional non-woven fabrics is pressed into plane through presser 190c by middle non-woven fabrics creasy, it is simple to ensure to store.
Then, the non-woven fabrics after doubling is through changement 190d, by one end and other end reversing of position, it is simple to the follow-up other end shaping pattern to non-woven fabrics.
Subsequently, the 3rd decorative pattern mechanism 150c other end shaping pattern to non-woven fabrics, obtain mask finished product.
Then, the second cutting mechanism 160b cuts the waste material of other end decorative pattern edge, and the second waste collection machine structure 180b reclaims waste material.
Finally, finished product mask passes through discharging mechanism 170 discharging.
Embodiment described above only have expressed the several embodiments of the present invention, and it describes comparatively concrete and detailed, but therefore can not be interpreted as the restriction to the scope of the claims of the present invention.It should be pointed out that, for the person of ordinary skill of the art, without departing from the inventive concept of the premise, it is also possible to making some deformation and improvement, these broadly fall into protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (7)
1. mask body manufactures machine, it is characterized in that: include the discharge mechanism for non-woven fabrics and bridge of the nose bar charging, frame, for the printing mechanism of printing on non-woven fabrics, for being welded in by the bridge of the nose bar non-woven fabrics determines bridge of the nose bar mechanism, decorative pattern mechanism for shaping pattern on non-woven fabrics, for cutting the cutting mechanism of the non-woven fabrics corner forming decorative pattern, for reclaiming the waste collection machine structure of leftover bits and for the discharging mechanism of finished product mask discharging, described printing mechanism, determine bridge of the nose bar mechanism, decorative pattern mechanism, cutting mechanism, waste collection machine structure and discharging mechanism are mounted on above frame, and it is respectively positioned on discharge mechanism rear.
2. mask body according to claim 1 manufactures machine, it is characterized in that: described decorative pattern mechanism is three, for the first decorative pattern mechanism at non-woven fabrics one end shaping pattern, for the 3rd decorative pattern mechanism at non-woven fabrics other end shaping pattern with for the second decorative pattern mechanism at non-woven fabrics intermediary form decorative pattern；Described cutting mechanism and waste collection machine structure are two, it is positioned at the first decorative pattern mechanism rear for cutting the first cutting mechanism of decorative pattern corner, non-woven fabrics one end, it is positioned at the first cutting mechanism side for reclaiming the first waste collection machine structure of the corner that the first cutting mechanism cuts, it is positioned at the 3rd decorative pattern mechanism rear for cutting the second cutting mechanism of non-woven fabrics other end decorative pattern corner, is positioned at the second cutting mechanism side for reclaiming the second waste collection machine structure of the corner that the second cutting mechanism cuts.
3. mask body according to claim 2 manufactures machine, it is characterized in that: also include the both sides cuttler being positioned at the first cutting mechanism rear for non-woven fabrics both sides being bent into stereo structure, it is positioned at the second decorative pattern mechanism rear for by the non-woven fabrics doubling mechanism from middle doubling, be positioned at doubling mechanism rear for by after doubling spatially the non-woven fabrics of shape be pressed into plane presser, be positioned at presser rear for the non-woven fabrics of vertical direction being converted into the changement of horizontal direction.
4. mask body according to claim 3 manufactures machine, it is characterised in that: described discharge mechanism includes bin, be slidedly arranged on bin for non-woven fabrics blowing several dispensing shafts, be installed on bin for the regulon driving dispensing shaft to slide along bin, be installed on bin and be positioned at dispensing shaft rear for non-woven fabrics transmission gear unit, be installed on bin for the emptying roller of bridge of the nose bar feeding；Described dispensing shaft, regulon, gear unit quantity match, and described dispensing shaft, regulon, gear unit are respectively positioned on bin homonymy；Described bin includes vertical rod and several slide rails being set up between vertical rod, described dispensing shaft is slidably installed on slide rail by erecting bed, and described regulon includes handle, be connected to the drive link of bin width both sides, be connected to the outfan of drive link and be arranged in slide rail and be connected to the driving-chain that the erecting bed of dispensing shaft slides to drive dispensing shaft.
5. mask body according to claim 4 manufactures machine, it is characterized in that: described cutting mechanism includes cutter unit and is positioned at cutter unit rear and draws material unit for what maintain material strip constant tension, described material unit is drawn to include two the installation slide rails being located in above frame, it is slidedly arranged on each and the first slide block in slide rail and the second slide block are installed, it is installed between two the first slide blocks and is slidedly arranged on and draw material rubber tire between two installation slide rails, it is installed between two the second slide blocks and is slidedly arranged on the material that draws between two installation slide rails to take turns, drive the first slide block and the second slide block along installing the Power Component that slide rail slides, described draw material wheel be positioned at draw material rubber tire above, and it is provided with therebetween the gap passed through for non-woven fabrics material strip；Also include being positioned at cutter unit and deviate from the side drawing material unit for regulating the fine-adjusting unit of non-woven fabrics material strip position；Described fine-adjusting unit includes two the fine setting columns being located in above frame, described fine setting column central authorities offer groove, vertical rod moving up and down it is provided with in groove, one regulates fixing bar is sheathed in vertical rod to be connected between two fine setting columns, one arc plate is connected between fine setting column and is positioned at below the fixing bar of adjustment, the fixing bar of described adjustment is positioned at inside the circular arc of arc plate, and regulate and fixing between bar and arc plate, be provided with the gap passed through for material strip, also include the adjustment hands handle for being positioned at a fine setting column top side, described adjustment handle drives vertical rod to slide up and down to realize fine setting by transmission component.
6. mask body according to claim 5 manufactures machine, it is characterised in that: described in draw material unit also to include being positioned at and draw above material rubber tire for being adjusted the upper-lower position drawing material rubber tire drawing material rubber tire to change and drawing the adjusting part in material wheel gap；Described adjusting part includes providing the handle of power, being connected to the turning-bar between two installation slide rails at handle outfan and by two fixed blocks, described turning-bar is connected to two the first slide blocks to drive the first slide block to move up and down by two contiguous blocks, and described fixed block deviates from the side of contiguous block and is provided with for spacing spacing spiral.
7. mask body according to claim 6 manufactures machine, it is characterized in that: described waste collection machine structure includes the useless header board of two receipts be arrangeding in parallel and receives useless back plate, it is arranged at and receives useless header board and receive the useless top board of receipts at useless back plate top, rotatable being connected to is received useless header board and receives the receipts scrap rubber wheel given up between back plate, be sheathed on receive scrap rubber wheel for waste material transmission the waste material that draws take turns, cut and be located at the anti-roll film drawing waste material wheel bottommost, it is installed on the deliverying unit for pulling the waste material through drawing waste material to take turns to discharge above the useless top board of receipts, also include the power unit driving waste material to discharge, described draw waste material wheel for iron tyre.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610280746.1A CN105725309B (en) | 2016-04-29 | 2016-04-29 | Mask body manufacturing machine |
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| CN201610280746.1A CN105725309B (en) | 2016-04-29 | 2016-04-29 | Mask body manufacturing machine |
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| CN105725309B CN105725309B (en) | 2017-07-18 |
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| CN111227341A (en) * | 2020-02-10 | 2020-06-05 | 泉州创立得智能科技有限公司 | Full-servo high-speed plane type mask production equipment and mask production method thereof |
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| CN111410069A (en) * | 2020-04-09 | 2020-07-14 | 扬州智昀工程机械科技有限公司 | Mask feeding device and folding mask machine with same |
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| CN111436708A (en) * | 2020-04-13 | 2020-07-24 | 广东万安纸业有限公司 | Elastic earring type mask integrated forming equipment |
| CN111483869A (en) * | 2020-04-17 | 2020-08-04 | 福建恒安集团有限公司 | Mask nose clip strip application device |
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| CN111466669A (en) * | 2020-05-22 | 2020-07-31 | 浙江新余宏智能装备有限公司 | Nose bridge line applying device special for high-speed mask production line and applying method thereof |
| CN111634719A (en) * | 2020-06-05 | 2020-09-08 | 安徽新锐得材料科技有限公司 | Automatic mask feeding device and folding mask machine with same |
| CN111792423A (en) * | 2020-06-10 | 2020-10-20 | 高邮市精标齿轮制造有限公司 | N95 gauze mask machine with waste recovery function |
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| CN111657592B (en) * | 2020-06-18 | 2022-07-12 | 黑龙江昱洁生物医疗用品有限公司 | Mask and mask machine |
| CN111689281A (en) * | 2020-06-23 | 2020-09-22 | 江苏省健尔康医用敷料有限公司 | Adjustable cloth roller frame for mask production |
| CN111703179A (en) * | 2020-06-28 | 2020-09-25 | 江苏倍川自动化设备有限公司 | Processing equipment of gauze mask |
| CN111588127A (en) * | 2020-06-28 | 2020-08-28 | 东莞市沃德精密机械有限公司 | Automatic assembly line for plane mask |
| CN111703179B (en) * | 2020-06-28 | 2022-04-01 | 江苏倍川自动化设备有限公司 | Processing equipment of gauze mask |
| CN113951593A (en) * | 2020-07-03 | 2022-01-21 | 上工富怡智能制造(天津)有限公司 | Full-automatic folding mask production line |
| CN112060595A (en) * | 2020-08-10 | 2020-12-11 | 珠海中晟光电科技有限公司 | Mask piece production process and mask piece production line |
| CN112137223A (en) * | 2020-09-25 | 2020-12-29 | 安徽新虹新材料科技有限公司 | Non-woven fabrics flattening device of gauze mask production usefulness |
| CN112244385A (en) * | 2020-10-30 | 2021-01-22 | 淮北市蓝天医用科技有限公司 | Nose bridge strip sewing device of defective product mask without nose bridge strip |
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