CN105720249B - A kind of preparation method of Sn Si alloy-type nano composite powders - Google Patents
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Abstract
一种Sn‑Si合金型纳米复合粉末的制备方法,属于新型功能材料领域。首先将高纯Sn和高纯Si块体按照一定化学计量比进行质量配比,然后在真空感应熔炼内熔炼得到Sn‑Si合金快体材料,并将得到的块体材料在惰性气体环境下进行电弧蒸发,制备得到Sn‑Si合金型复合纳米粉末。本发明方法所得Sn‑Si合金型复合纳米粉颗粒平均粒径在纳米尺度,且该方法的工艺路线简单易行、合成周期短、技术参数可控性强。The invention discloses a method for preparing Sn-Si alloy nanocomposite powder, which belongs to the field of new functional materials. First, the high-purity Sn and high-purity Si blocks are mass-proportioned according to a certain stoichiometric ratio, and then the Sn-Si alloy fast body material is obtained by melting in vacuum induction melting, and the obtained block material is processed under an inert gas environment. Arc evaporation was used to prepare Sn-Si alloy-type composite nanopowder. The average particle size of the Sn-Si alloy type composite nanopowder particles obtained by the method of the invention is in the nanometer scale, and the process route of the method is simple and easy, the synthesis period is short, and the technical parameters are highly controllable.
Description
技术领域technical field
本发明涉及一种Sn-Si合金型纳米复合粉末的制备方法,属于纳米材料、新型功能材料制备技术领域。The invention relates to a preparation method of Sn-Si alloy nanocomposite powder, which belongs to the technical field of preparation of nanometer materials and new functional materials.
背景技术Background technique
锂离子电池以其电容量高、循环寿命长、对环境友好等优点已经成为人们日常生活中的常见产品。随着锂电池的应用领域从小型便携式电子设备向电动汽车、航空航天、大型军工设备等市场发展,人们对锂电池的性能也提出了更高的要求。锂离子电池主要由阴极、阳极、电解质、隔膜等组成。而负极材料作为锂离子电池的关键电极材料之一直接影响其性能,并可成为制约其大规模推广应用的瓶颈。因此,设计研制具有优良电化学性能的新型锂离子电池负极材料,是电池行业研究和发展的重点。Lithium-ion batteries have become a common product in people's daily life due to their high capacity, long cycle life, and environmental friendliness. As the application field of lithium batteries develops from small portable electronic devices to electric vehicles, aerospace, large military equipment and other markets, people have put forward higher requirements for the performance of lithium batteries. Lithium-ion batteries are mainly composed of cathode, anode, electrolyte, separator and so on. As one of the key electrode materials of lithium-ion batteries, the negative electrode material directly affects its performance, and may become a bottleneck restricting its large-scale application. Therefore, the design and development of new lithium-ion battery anode materials with excellent electrochemical performance is the focus of research and development in the battery industry.
在锂离子电池中,研究的负极材料主要包括:石墨化碳材料、硅基材料、锡基材料、氮化物、合金材料和纳米氧化物等(吴宇平,张汉平,等.绿色电源材料.北京化学工业出版社,2008)。锡、硅基材料由于其具有较高的理论储锂容量(Li4.4Sn,994mAh/g;Li4.4Si,4200mAh/g)而成为负极材料的研究热点。而研究人员进一步发现这类合金类材料纳米化之后,随着锂离子迁移通道增加,储锂能量进一步增强,所以纳米合金材料作为高性能阳极材料具有极大的应用潜力。纳米Sn负极材料在充放电过程中易于团聚而使得活性电极材料失效(Bin Lou et al,Graphene-Confined Sn Nanosheets with Enhanced LithiumStorage Capability,Adv.Mater.2012,24,3538-3543),影响锂离子电池的循环性能。且纳米Si负极材料主要失效机制是由于充放电过程中的大体积变化导致负极材料粉化失效。目前通过材料复合成为提高锂离子电池负极材料的电化学性能(如电容量、循环性能等)的有效途径。因此可考虑将纳米Sn与纳米Si复合,发挥二者的优势,共同作用来提高负极材料在锂离子电池循环中的稳定性。而现有的纳米Si、Sn颗粒材料的研制方法尚无法实现低成本、高产量、尺寸可控,且目前国内外更无一步制备得到Sn-Si合金型纳米复合粉末的报道。In lithium-ion batteries, the negative electrode materials studied mainly include: graphitized carbon materials, silicon-based materials, tin-based materials, nitrides, alloy materials, and nano-oxides (Wu Yuping, Zhang Hanping, etc. Green Power Materials. Beijing Chemical Industrial Press, 2008). Tin and silicon-based materials have become the research hotspots of negative electrode materials due to their high theoretical lithium storage capacity (Li 4.4 Sn, 994mAh/g; Li 4.4 Si, 4200mAh/g). The researchers further found that after the nanoscale of this kind of alloy material, with the increase of the lithium ion migration channel, the lithium storage energy is further enhanced, so the nano-alloy material has great application potential as a high-performance anode material. Nano-Sn anode materials are easy to agglomerate during charge and discharge, which makes active electrode materials invalid (Bin Lou et al, Graphene-Confined Sn Nanosheets with Enhanced LithiumStorage Capability, Adv. Mater. 2012, 24, 3538-3543), affecting lithium-ion batteries cycle performance. And the main failure mechanism of the nano-Si anode material is the pulverization failure of the anode material due to the large volume change during the charging and discharging process. At present, material compounding has become an effective way to improve the electrochemical performance (such as capacity, cycle performance, etc.) of lithium-ion battery anode materials. Therefore, it can be considered to combine nano-Sn and nano-Si, take advantage of the advantages of both, and work together to improve the stability of the negative electrode material in the cycle of lithium-ion batteries. However, the existing methods for the development of nano-Si and Sn particle materials are still unable to achieve low-cost, high-yield, and size-controllable materials, and there is no report of one-step preparation of Sn-Si alloy nanocomposite powder at home and abroad.
基于以上背景,我们采用真空悬浮熔炼制备技术和蒸发冷凝制备技术,短流程制备得到分散性较好且颗粒粒径分布在纳米尺度的Sn-Si合金型纳米复合粉末。Based on the above background, we adopt vacuum suspension melting preparation technology and evaporation condensation preparation technology to prepare Sn-Si alloy nanocomposite powder with good dispersion and particle size distribution in nanometer scale through short process.
发明内容Contents of the invention
本发明的目的在于提供一种Sn-Si合金型纳米复合粉末制备方法。首先将高纯Sn和高纯Si块体按照化学计量比进行质量配比,然后在真空感应熔炼内通过调节输入功率得到Sn-Si合金块体材料,并将得到的块体材料作为母材。在惰性气体环境下进行电弧蒸发,制备得到复合纳米粉末。其特征在于包括以下步骤:The object of the present invention is to provide a method for preparing Sn-Si alloy nanocomposite powder. First, the high-purity Sn and high-purity Si blocks are mass-proportioned according to the stoichiometric ratio, and then the Sn-Si alloy block material is obtained by adjusting the input power in the vacuum induction melting, and the obtained block material is used as the base material. Arc evaporation is carried out under an inert gas environment to prepare composite nanopowder. It is characterized in that it comprises the following steps:
(1)首先按照化学计量比进行配比Sn和Si,并在高真空悬浮熔炼炉中,通过调节功率使Sn块(熔点较低,气化温度高)融化,然后逐渐增加功率,增加功率后相应的功率范围为6~11kW,使Si块融化;整体液化之后,悬浮2分钟之后冷却制得Sn-Si合金块体材料;(1) First, mix Sn and Si according to the stoichiometric ratio, and in the high-vacuum suspension melting furnace, adjust the power to melt the Sn block (low melting point, high gasification temperature), and then gradually increase the power, after increasing the power The corresponding power range is 6 ~ 11kW to melt the Si block; after the whole is liquefied, it is suspended for 2 minutes and then cooled to obtain a Sn-Si alloy block material;
(2)将制备得到的Sn-Si合金块体材料作为阳极,在氢气与惰性气体氩气体积比为1:1的环境下,通过放电作用形成高强度电弧,起弧电流为100~250A,电弧电压为10~30V,蒸发时间为40~60min;蒸发冷凝后形成固态Sn-Si纳米颗粒。(2) Using the prepared Sn-Si alloy bulk material as an anode, in an environment where the volume ratio of hydrogen to inert gas argon is 1:1, a high-intensity arc is formed by discharge, and the arc starting current is 100-250A. The arc voltage is 10-30V, and the evaporation time is 40-60 minutes; solid Sn-Si nanoparticles are formed after evaporation and condensation.
上述步骤(1)下料时通过多配Sn来弥补在熔炼制备时部分自由Sn挥发损失,如多配1%~1.5%的Sn,从而保障了在合金铸锭中的Sn和Si保持一定的化学计量比;同时将Sn块置于Si颗粒的下层以免高流动性的Sn涌出Cu坩埚的外侧;达到完全液化后持续2min是为了使物相分布更为均匀。The above step (1) is used to make up for part of the free Sn volatilization loss during smelting preparation by adding more Sn when cutting the material, such as adding 1% to 1.5% more Sn, thereby ensuring that the Sn and Si in the alloy ingot maintain a certain amount. Stoichiometric ratio; at the same time, place the Sn block under the Si particles to prevent the highly fluid Sn from gushing out of the Cu crucible; after reaching complete liquefaction, it lasts for 2 minutes to make the phase distribution more uniform.
上述步骤(2),通过调节起弧电压、电流强度和蒸发时间,可调整复合纳米颗粒的产率、平均粒径和粒径分布。In the above step (2), by adjusting the arcing voltage, current intensity and evaporation time, the yield, average particle size and particle size distribution of the composite nanoparticles can be adjusted.
步骤(1)按照任意的化学计量比进行配比Sn和Si,如按照Sn占Sn和Si摩尔百分含量为20%-60%。Step (1) Proportioning Sn and Si according to any stoichiometric ratio, such as 20%-60% according to the molar percentage of Sn to Sn and Si.
本发明的目的在于解决Sn-Si合金型纳米复合粉制备技术难题,而提供的一种工艺路线简单易行、合成周期短的制备技术。本发明具有如下特点和优势:The purpose of the present invention is to solve the technical problem of preparing Sn-Si alloy nano-composite powder, and provide a preparation technology with simple and easy process route and short synthesis period. The present invention has following characteristics and advantage:
(1)在高真空悬浮冷凝的过程中,调节熔炼功率和熔炼次数,得到物相分布均匀的合金块体材料,有利于后续的蒸发冷凝过程。(1) During the process of high-vacuum suspension condensation, the melting power and the number of melting times are adjusted to obtain alloy bulk materials with uniform phase distribution, which is beneficial to the subsequent evaporation and condensation process.
(2)目前制备纳米Si、Sn材料的方法尚无法实现低成本高产量的尺寸可控纳米颗粒的制备,对于一步制备得到Sn-Si合金型纳米复合粉末的制备尚未报道。合金块体材料在后续起弧蒸发的过程中,利用起弧电流、电压与氢气与惰性气体比例的调控,可以调整复合纳米粉的产率和颗粒尺寸,使平均粒径在纳米尺度范围内可控;(2) The current methods for preparing nano-Si and Sn materials are still unable to realize the preparation of size-controllable nanoparticles at low cost and high yield, and the preparation of Sn-Si alloy nanocomposite powders has not been reported yet. In the subsequent arc-starting evaporation process of the alloy bulk material, the production rate and particle size of the composite nanopowder can be adjusted by controlling the starting current, voltage and the ratio of hydrogen to inert gas, so that the average particle size can be adjusted within the nanoscale range. control;
总之,采用本发明中的技术路线可以制备出平均粒径在纳米尺度的Sn-Si合金型复合粉,该方法的工艺路线简单、流程短、技术参数的可控性强。In a word, the technical route in the present invention can be used to prepare Sn-Si alloy composite powder with an average particle size in the nanometer scale. The method has a simple process route, a short process, and strong controllability of technical parameters.
附图说明Description of drawings
图1:实施例1中合金块体材料的物相检测图谱(X射线衍射图谱);Fig. 1: the phase detection spectrum (X-ray diffraction spectrum) of alloy bulk material in embodiment 1;
图2:实施例1中合金块体材料的显微形貌图(扫描电子显微镜);Fig. 2: the microtopography figure (scanning electron microscope) of alloy bulk material in embodiment 1;
图3:实施例1中制备得到纳米复合粉的物相检测图谱(X射线衍射图谱);Fig. 3: the phase detection spectrum (X-ray diffraction spectrum) that prepares the nanocomposite powder in embodiment 1;
图4:实施例1中制备得到纳米复合粉的显微形貌图(扫描电子显微镜);Fig. 4: the microtopography figure (scanning electron microscope) that prepares the nanocomposite powder in embodiment 1;
图5:实施例1、2中制备得到纳米复合粉的显微形貌和粒径分布图(透射电子显微镜);a1、a2为实例1,b1、b2为实例2。Figure 5: Microscopic appearance and particle size distribution diagram (transmission electron microscope) of the nanocomposite powder prepared in Examples 1 and 2; a 1 and a 2 are Example 1, b 1 and b 2 are Example 2.
具体实施方式Detailed ways
下面结合实施例对本发明作进一步说明,但本发明不限于以下实施例。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the following examples.
实施例中初始Sn块、Si块原料均购自北京中金研新材料有限公司、纯度分别为99.9wt%、99.99wt%。In the examples, the initial Sn block and Si block raw materials were purchased from Beijing Zhongjinyan New Material Co., Ltd., with a purity of 99.9wt% and 99.99wt%, respectively.
实施例1Example 1
(1)首先按照化学摩尔计量比Sn:Si=0.34:0.66进行配比,并在高真空悬浮熔炼炉中,通过调节功率使Sn块(熔点较低,气化温度高)融化并逐渐增加功率,相应的功率范围为6~10kW,使Si块融化。整体液化之后,悬浮2分钟之后冷却。(1) Firstly, the proportioning is carried out according to the chemical molar ratio Sn:Si=0.34:0.66, and in the high vacuum suspension melting furnace, the Sn block (low melting point, high gasification temperature) is melted by adjusting the power and the power is gradually increased , the corresponding power range is 6 ~ 10kW, which melts the Si block. After the bulk was liquefied, it was suspended for 2 minutes and then cooled.
(2)将制备得到的合金铸锭作为阳极,在氢气与惰性气体的体积比为1:1的情况下,通过放电作用形成高强度电弧,起弧电流为250A,电弧电压为30V,蒸发冷凝后形成Sn-Si颗粒。整个过程持续时间为40min,出粉量近50%,在阳极剩余Si含量较多的Sn-Si材料。(2) Use the prepared alloy ingot as the anode, and form a high-intensity arc through discharge under the condition that the volume ratio of hydrogen gas to inert gas is 1:1, the arc starting current is 250A, the arc voltage is 30V, evaporation and condensation After that, Sn-Si particles are formed. The duration of the whole process is 40 minutes, the powder output is nearly 50%, and the Sn-Si material with more Si content remains on the anode.
实施例2Example 2
(1)首先按照化学摩尔计量比Sn:Si=0.3:0.7进行配比,并在高真空悬浮熔炼炉中,通过调节功率使Sn块(熔点较低,气化温度高)融化并逐渐增加功率,相应的功率范围为6~11kW,使Si块融化。整体液化之后,悬浮2分钟之后冷却。(1) First, carry out the ratio according to the stoichiometric molar ratio Sn:Si=0.3:0.7, and in the high vacuum suspension melting furnace, adjust the power to melt the Sn block (low melting point, high gasification temperature) and gradually increase the power , the corresponding power range is 6 ~ 11kW, making the Si block melt. After the bulk was liquefied, it was suspended for 2 minutes and then cooled.
(2)将制备得到的合金铸锭作为阳极,在氢气与惰性气体的体积比为1:1的情况下,通过放电作用形成高强度电弧,起弧电流为100A,电弧电压为15V,蒸发冷凝后形成Sn-Si颗粒。整个过程持续时间为40min,出粉量近40%,在阳极剩余Si含量较多的Sn-Si材料。(2) Use the prepared alloy ingot as the anode, and form a high-intensity arc through discharge under the condition that the volume ratio of hydrogen to inert gas is 1:1, the arc starting current is 100A, the arc voltage is 15V, and evaporation and condensation After that, Sn-Si particles are formed. The duration of the whole process is 40 minutes, the powder output is nearly 40%, and the Sn-Si material with more Si content remains on the anode.
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| CN101086040A (en) * | 2006-06-06 | 2007-12-12 | 北京大学 | Method for preparing high capacity lithium ion cells cathode material |
| CN101402115A (en) * | 2008-10-13 | 2009-04-08 | 大连理工大学 | Synthesis in situ of intermetallic compound nano-particle |
| CN102392167A (en) * | 2011-11-17 | 2012-03-28 | 上海交通大学 | Magnesium-based hydrogen storage material with added rare earth element and preparation method thereof |
| CN102689903A (en) * | 2012-03-27 | 2012-09-26 | 大连理工大学 | Method for preparing silicon carbide nanometer particle and composite material thereof by evaporating solid raw materials |
| CN102699334A (en) * | 2012-06-04 | 2012-10-03 | 北京工业大学 | Preparation method of nanocrystal lithium-rich single-phase Li-Si compound block material |
| CN103192069A (en) * | 2013-04-15 | 2013-07-10 | 安徽工业大学 | Rare earth-copper-aluminum nano particle for low-temperature magnetic refrigeration and preparing method of rare earth-copper-aluminum nano particle |
| CN103332658A (en) * | 2013-06-24 | 2013-10-02 | 北京工业大学 | Preparation method of high-purity selenium nanometer powder |
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