CN105717934A - Autonomous unmanned aerial vehicle fan blade polling system and method - Google Patents
Autonomous unmanned aerial vehicle fan blade polling system and method Download PDFInfo
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- 238000001514 detection method Methods 0.000 claims abstract description 5
- 238000007689 inspection Methods 0.000 claims description 23
- 230000005540 biological transmission Effects 0.000 claims description 15
- RZVHIXYEVGDQDX-UHFFFAOYSA-N 9,10-anthraquinone Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3C(=O)C2=C1 RZVHIXYEVGDQDX-UHFFFAOYSA-N 0.000 claims description 12
- 230000004888 barrier function Effects 0.000 claims description 7
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- 230000008901 benefit Effects 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 description 6
- 230000005611 electricity Effects 0.000 description 3
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- 239000008280 blood Substances 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/08—Control of attitude, i.e. control of roll, pitch, or yaw
- G05D1/0808—Control of attitude, i.e. control of roll, pitch, or yaw specially adapted for aircraft
- G05D1/0816—Control of attitude, i.e. control of roll, pitch, or yaw specially adapted for aircraft to ensure stability
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05D—SYSTEMS FOR CONTROLLING OR REGULATING NON-ELECTRIC VARIABLES
- G05D1/00—Control of position, course, altitude or attitude of land, water, air or space vehicles, e.g. using automatic pilots
- G05D1/10—Simultaneous control of position or course in three dimensions
- G05D1/101—Simultaneous control of position or course in three dimensions specially adapted for aircraft
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Abstract
The invention belongs to the technical field of wind power equipment detection and relates to an autonomous unmanned aerial vehicle fan blade polling system and method. The autonomous unmanned aerial vehicle fan blade polling system comprises an unmanned aerial vehicle used for carrying out automatic polling on fan blades, a polling vehicle used for stopping and placing the unmanned aerial vehicle, a ground station used for receiving and processing image data sent by the unmanned aerial vehicle to control the unmanned aerial vehicle and a specialist terminal used for judging and analyzing the image data of the ground station. The autonomous unmanned aerial vehicle fan blade polling method comprises the following steps: starting polling; positioning; finding a fan nose by the unmanned aerial vehicle after taking off; processing image data, and judging whether the fan nose is found or not; starting an automatic polling mode; shooting fan blades by the unmanned aerial vehicle flying along the edges of the fan blades, and transmitting blade image data to the ground station; determining whether the fan blades are in fault or not by a maintainer, transmitting the fan blades which can not be determined to the specialist terminal, and judging and analyzing by the specialist terminal; and finishing the polling. The autonomous unmanned aerial vehicle fan blade polling system and method have the advantages that on-the-spot control of the maintainer is not required, a vehicle collision accident can be avoided, manpower resource is saved and popularization and application are easy.
Description
Technical field
The invention belongs to wind power equipment detection technique field, relate to a kind of fault cruising inspection system for wind-powered electricity generation fan blade and method, especially a kind of autonomous unmanned plane patrols and examines fan blade system and method.
Background technology
In prior art, in the service technique field of the fan blade of wind energy turbine set, mainly there are following three kinds of maintenance modes:
The first: do not do any regular maintenance, keep in repair afterwards;
This method of operation is prevalent in the wind energy turbine set that China management falls behind relatively, professional maintainer is not had owing to lacking equipment and means, fan blade is not patrolled and examined by such wind energy turbine set, occurs just taking corresponding maintenance measures after obvious fault causes maintainer to note at blade.There is obvious problem in this type of method, one is that maintenance measures cost is high, when a blade goes wrong and need to change, three blades of same Fans must be changed simultaneously, about about 300,000 yuan of the blade of a piece of Vestas, the time changing a blade is 2 to 3 days, expends substantial amounts of manpower, financial resources and time.Two be wind energy turbine set accident mostly contain wind generating the phase, major accident need stop generating, bring huge economic loss to wind energy turbine set.
The second: planned regular visit;
The way the most conventional for the maintenance of fan blade of current wind-powered electricity generation industry is monthly fan blade to be carried out manual inspection.Traditional fan blade manual inspection mode relies primarily on patrol officer and utilizes telescope, high-altitude to detour the mode such as decline visual inspection (spider-man), blade repair platform inspection, only by virtue of experience judges whether abnormal conditions.This pattern does not only exist the problems such as poor stability, workload is big, efficiency is low, and is affected by observation angle, it is impossible to find blade Problems existing comprehensively in time, and Fan Equipment is it is possible to break down interval in overhaul of the equipments.
The third: manual operation unmanned plane carries out blade and patrols and examines;
Current wind-powered electricity generation industry has manual operation unmanned plane to carry out the mode that blade is patrolled and examined at the wind field that Technical comparing is advanced, but this mode is still in experimental stage, also immature, and the method still suffers from problems.One is that operation unmanned plane needs driver to have superb driving skills and abundant driving experience, and this is not available for wind field maintainer.Two is operate reason or extraneous factor impact due to maintainer, and high-revolving unmanned plane blade is likely to get to fan blade, and consequence is extremely serious, produces unnecessary great number property loss.Three is owing to blower fan can not be carried out omnidirectional shooting by the restriction of maintainer's operating technology.Four is that the method needs maintainer the moment unmanned plane to be operated, and still needs substantial amounts of human resources.Five is use owing to the technical limitations of the method is not easy to carry out whole nation wind field spread at China.
In a word, along with the maturation gradually of wind-power market, Large-scale Wind Turbines occurs in succession, and length of blade is also increased to 60~70m by 30 original~40m.The life cycle of Wind turbines is 20 years, and the growth of length of blade and the operation maintenance being added to blade of leaf weight bring challenge.Now traditional blade means of patrolling and examining are that telescope is observed and rope hangs down and drops manual inspection.Traditional blade is patrolled and examined and is had the disadvantage that: it is low that (1) patrols and examines efficiency, and labor strength is big;(2) work high above the ground, routing inspection cost is high;(3) monitoring time is long, shuts down generated energy loss big.More advanced means of patrolling and examining favorably shoot with manual operation unmanned plane close shot, and by image, ground staff judges whether blade breaks down, but this blade routine inspection mode has the disadvantage that: (1) is patrolled and examined inefficient, and labor strength is big;(2) dangerous property, easily causes shock serious consequence;(3) maintainer generally lacks operation this technical ability of unmanned plane, is unfavorable for promoting the use of at each wind field.
Therefore, need badly now a kind of almost without maintainer scene manipulate, be avoided that collision accident, save human resources the unmanned plane promoted the use of at each big wind field that simultaneously facilitates patrol and examine technology.
Summary of the invention
It is an object of the invention to for the deficiencies in the prior art, it is provided that a kind of without maintainer scene manipulate, be avoided that collision accident, save human resources the autonomous unmanned plane promoted the use of at each big wind field that simultaneously facilitates patrol and examine fan blade system and method.
This invention address that the technical scheme of problem is: autonomous unmanned plane patrols and examines fan blade system, including:
For fan blade being carried out the unmanned plane of automatic detecting;
Inspection car for parked unmanned plane;
For receiving and process the view data that unmanned plane sends, to control the earth station of unmanned plane;
For the expert's end view data of earth station judged and analyze;
Described unmanned plane and earth station are wireless connections, and described earth station and expert's end connect;Described unmanned plane includes flight control modules, and the figure transmission module being connected with described flight control modules respectively, digital transmission module, avoidance module, locating module, blade shoot video camera and patrol mark video camera.
Further, described locating module is GPS module.
Further, described inspection car is provided with back bucket, and described unmanned plane is parked in the back bucket of inspection car.
Further, described earth station and expert's end are wireless connections.
Further, described earth station includes the first computer, and described expert's end includes second computer.
A kind of method patrolling and examining fan blade based on the autonomous unmanned plane of described system, comprises the steps:
(1) startup is patrolled and examined: carry out patrol task one-key start operation in earth station, and the positional information of blower fan head to be inspected is sent to unmanned plane;
(2) location: the position of blower fan head to be inspected is positioned by unmanned plane by locating module;
(3) unmanned plane takes off and finds blower fan head: unmanned plane, according to the location Automatic-searching blower fan head in step (2), will patrol mark view data after patrolling mark video camera shooting image and send to earth station;
(4) the mark view data of patrolling received is processed by earth station, it may be judged whether for blower fan head;If judging it is blower fan head, entering step (5), if judging is not blower fan head, returning step (2);
(5) ground station control unmanned plane opens automatic detecting pattern;
(6) unmanned plane flies along fan blade edge, and fan blade is shot by the video camera of blade shooting simultaneously, and the leaf image data that shooting obtains are sent to earth station through figure transmission module;
(7) the leaf image data that maintainer receives according to earth station, confirm whether fan blade exists fault, for the leaf image data that not can confirm that, is sent to expert's end through earth station, expert's end carries out judging and analyzing;
(8) patrolling and examining end, unmanned plane is according to the location of locating module, in the back bucket of the inspection car of the starting point that automatically flies back.
Further, in described step (1), the positional information of blower fan head to be inspected is sent to unmanned plane through digital transmission module.
Further, in described step (3), step (6) and step (8), in flight course, described unmanned plane controls flight attitude by flight control modules.
Further, in described step (3), step (6) and step (8), in flight course, unmanned plane, by whether there is barrier in the threshold distance of avoidance module detection front, is absent from, continues executing with patrol task;Then sending instruction to flight control modules immediately when barrier being detected, unmanned plane will be back to safety zone by former route, and described safety zone refers in the back bucket of inspection car.
Further, in described step (6), the two sides, front and back of fan blade is respectively once shot by described blade shooting video camera, it is ensured that fan blade is all photographed.
The invention have the benefit that autonomous unmanned plane of the present invention patrols and examines fan blade system and method, by arranging start & shutdown through one key function in earth station, it is achieved that increasingly automated;When operating almost without maintainer, unmanned plane complete independently patrol task, and pass image information back earth station.Having detection of obstacles function in unmanned plane patrol task, when barrier having been detected, unmanned plane flies back safety zone automatically.The image information that earth station accepts can be amplified judging, when finding suspicious points, picture can be amplified and fault is confirmed, high-definition image data for not can confirm that can also judge to expert's end in teletransmission, collected by software platform and be sent in face of the blade expert of expert's end, undertaken judging and analyzing by expert so that the diagnosis of fault is relatively reliable, effectively prevent the impact of anthropic factor.View data will longer-term persistence, facilitate each blade to patrol and examine data with history after patrolling and examining end-of-job and contrast, for the blade life-cycle follow-up mechanism provide valuable data.System and method of the present invention saves human resources, it is simple to promote the use of at each big wind field.
Accompanying drawing explanation
Fig. 1 is the structural representation that autonomous unmanned plane of the present invention patrols and examines fan blade system;
Fig. 2 is the structural representation of the unmanned plane shown in Fig. 1;
Fig. 3 is based on the schematic flow sheet that the autonomous unmanned plane of system described in Fig. 1 patrols and examines the method for fan blade.
In figure: 1-fan blade;2-earth station;3-unmanned plane, 31-flight control modules, 32-figure transmission module, 33-digital transmission module, 34-avoidance module, 35-locating module, 36-blade shooting video camera, 37-patrols mark video camera;4-inspection car;5-expert's end.
Arrows show data transmission direction in figure.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is further illustrated.
As shown in Figure 1-Figure 3, autonomous unmanned plane patrols and examines fan blade system, including:
For fan blade 1 being carried out the unmanned plane 3 of automatic detecting;
Inspection car 4 for parked unmanned plane 3;
For receiving and process the view data that unmanned plane 3 sends, to control the earth station 2 of unmanned plane 3;
For the expert's end 5 view data of earth station 2 judged and analyze;
Described unmanned plane 3 and earth station 2 are wireless connections, and described earth station 2 and expert's end 5 connect;Described unmanned plane 3 includes flight control modules 31, and the figure transmission module 32 being connected with described flight control modules 31 respectively, digital transmission module 33, avoidance module 34, locating module 35, blade shoot video camera 36 and patrol mark video camera 37.
Described locating module 35 is GPS module.
Described inspection car 4 is provided with back bucket, and described unmanned plane 3 is parked in the back bucket of inspection car 4.
Described earth station 2 and expert's end 5 are wireless connections.
Described earth station 2 includes the first computer, and described expert's end 5 includes second computer.
A kind of method patrolling and examining fan blade based on the autonomous unmanned plane of described system, comprises the steps:
(1) startup is patrolled and examined: carry out patrol task one-key start operation in earth station 2, and the positional information of blower fan head to be inspected is sent to unmanned plane 3;
(2) location: the position of blower fan head to be inspected is positioned by unmanned plane 3 by locating module 35;
(3) unmanned plane 3 takes off and finds blower fan head: unmanned plane 3, according to the location Automatic-searching blower fan head in step (2), will patrol mark view data after patrolling mark video camera 37 and shooting image and send to earth station 2;
(4) the mark view data of patrolling received is processed by earth station 2, it may be judged whether for blower fan head;If judging it is blower fan head, entering step (5), if judging is not blower fan head, returning step (2);
(5) earth station 2 controls unmanned plane 3 and opens automatic detecting pattern;
(6) unmanned plane 3 flies along fan blade 1 edge, and fan blade 1 is shot by the video camera 36 of blade shooting simultaneously, and the leaf image data that shooting obtains are sent to earth station 2 through figure transmission module 32;
(7) the leaf image data that maintainer receives according to earth station 2, confirm whether fan blade 1 exists fault, for the leaf image data that not can confirm that, is sent to expert's end 5 through earth station 2, expert's end 5 carries out judging and analyzing;
(8) patrolling and examining end, unmanned plane 3 is according to the location of locating module 35, in the back bucket of the inspection car 4 of the starting point that automatically flies back.
In described step (1), the positional information of blower fan head to be inspected is sent to unmanned plane 3 through digital transmission module 33.
In described step (3), step (6) and step (8), in flight course, described unmanned plane 3 controls flight attitude by flight control modules 31.
In described step (3), step (6) and step (8), in flight course, unmanned plane 3 detects in the threshold distance of front whether there is barrier by avoidance module 34, is absent from, continues executing with patrol task;Then sending instruction to flight control modules 31 immediately when barrier being detected, unmanned plane 3 will be back to safety zone by former route, and described safety zone refers in the back bucket of inspection car.
In described step (6), the two sides, front and back of fan blade 1 is respectively once shot by described blade shooting video camera 36.
The present invention is not limited to above-mentioned embodiment, and when without departing substantially from flesh and blood of the present invention, any deformation that it may occur to persons skilled in the art that, improvement, replacement each fall within protection scope of the present invention.
Claims (10)
1. autonomous unmanned plane patrols and examines fan blade system, it is characterised in that including:
For fan blade being carried out the unmanned plane of automatic detecting;
Inspection car for parked unmanned plane;
For receiving and process the view data that unmanned plane sends, to control the earth station of unmanned plane;
For the expert's end view data of earth station judged and analyze;
Described unmanned plane and earth station are wireless connections, and described earth station and expert's end connect;Described unmanned plane includes flight control modules, and the figure transmission module being connected with described flight control modules respectively, digital transmission module, avoidance module, locating module, blade shoot video camera and patrol mark video camera.
2. autonomous unmanned plane according to claim 1 patrols and examines fan blade system, it is characterised in that described locating module is GPS module.
3. autonomous unmanned plane according to claim 1 patrols and examines fan blade system, it is characterised in that described inspection car is provided with back bucket, and described unmanned plane is parked in the back bucket of inspection car.
4. autonomous unmanned plane according to claim 1 patrols and examines fan blade system, it is characterised in that described earth station and expert's end are wireless connections.
5. autonomous unmanned plane according to claim 1 patrols and examines fan blade system, it is characterised in that described earth station includes the first computer, and described expert's end includes second computer.
6. the method patrolling and examining fan blade based on the autonomous unmanned plane of system described in any one of claim 1-5, it is characterised in that comprise the steps:
(1) startup is patrolled and examined: carry out patrol task one-key start operation in earth station, and the positional information of blower fan head to be inspected is sent to unmanned plane;
(2) location: the position of blower fan head to be inspected is positioned by unmanned plane by locating module;
(3) unmanned plane takes off and finds blower fan head: unmanned plane, according to the location Automatic-searching blower fan head in step (2), will patrol mark view data after patrolling mark video camera shooting image and send to earth station;
(4) the mark view data of patrolling received is processed by earth station, it may be judged whether for blower fan head;If judging it is blower fan head, entering step (5), if judging is not blower fan head, returning step (2);
(5) ground station control unmanned plane opens automatic detecting pattern;
(6) unmanned plane flies along fan blade edge, and fan blade is shot by the video camera of blade shooting simultaneously, and the leaf image data that shooting obtains are sent to earth station through figure transmission module;
(7) the leaf image data that maintainer receives according to earth station, confirm whether fan blade exists fault, for the leaf image data that not can confirm that, is sent to expert's end through earth station, expert's end carries out judging and analyzing;
(8) patrolling and examining end, unmanned plane is according to the location of locating module, in the back bucket of the inspection car of the starting point that automatically flies back.
7. the method that autonomous unmanned plane according to claim 6 patrols and examines fan blade, it is characterised in that in described step (1), the positional information of blower fan head to be inspected is sent to unmanned plane through digital transmission module.
8. the method that autonomous unmanned plane according to claim 6 patrols and examines fan blade, it is characterized in that, in described step (3), step (6) and step (8), in flight course, described unmanned plane controls flight attitude by flight control modules.
9. the method that autonomous unmanned plane according to claim 8 patrols and examines fan blade, it is characterized in that, in described step (3), step (6) and step (8), in flight course, unmanned plane, by whether there is barrier in the threshold distance of avoidance module detection front, is absent from, continues executing with patrol task;Then sending instruction to flight control modules immediately when barrier being detected, unmanned plane will be back to safety zone by former route, and described safety zone refers in the back bucket of inspection car.
10. the method that autonomous unmanned plane according to claim 6 patrols and examines fan blade, it is characterised in that in described step (6), the two sides, front and back of fan blade is respectively once shot by described blade shooting video camera.
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