CN105715868B - Heavy caliber socket joint pipeline auxiliary installation device and the installation method using the device - Google Patents
Heavy caliber socket joint pipeline auxiliary installation device and the installation method using the device Download PDFInfo
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- CN105715868B CN105715868B CN201610258961.1A CN201610258961A CN105715868B CN 105715868 B CN105715868 B CN 105715868B CN 201610258961 A CN201610258961 A CN 201610258961A CN 105715868 B CN105715868 B CN 105715868B
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- pipe support
- support unit
- scale
- contact
- pipeline
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L1/00—Laying or reclaiming pipes; Repairing or joining pipes on or under water
- F16L1/024—Laying or reclaiming pipes on land, e.g. above the ground
- F16L1/028—Laying or reclaiming pipes on land, e.g. above the ground in the ground
- F16L1/036—Laying or reclaiming pipes on land, e.g. above the ground in the ground the pipes being composed of sections of short length
Abstract
The invention discloses a kind of heavy caliber socket joint pipeline auxiliary installation device, including target pipe support unit, scale pipe support unit, shooting pipe support unit and the display end being used in conjunction with each other；The target pipe support unit is placed on the inside of installation pipe socket in place, scale pipe support unit and shooting pipe support unit are respectively disposed on the inside of the socket of pipeline to be installed, scale pipe support unit is outside, including shooting pipe support unit, separated by a distance, display end is arranged in crane driver's cabin.The present invention also discloses the pipe installation method using the device.Groove interior conduit docking situation can be immediately seen the invention enables driver, efficiency of construction is improved, accelerates the speed of application of pipeline.Due to instead of the instruction of workmen in groove, workmen is reduced.The present invention improves efficiency of construction, reduces operating expenses, therefore, remarkable in economical benefits.
Description
Technical field
The present invention relates to a kind of pipe technology, especially a kind of heavy caliber socket joint pipeline auxiliary installation device and the dress is utilized
The installation method put.
Background technology
At present, due to the swift and violent increase of urban population, urban development speed is more and more faster, and water supply scale is also increasing,
Caliber also all employs bigbore pipeline, and caliber is all more than 1.0 meters, such as PCCP pipelines, and the pipeline that 4.0 meters of diameter is
At home and abroad got a lot of applications, but be due to large-diameter pipe footpath self weight of pipeline it is larger, buried depth is also larger, hangs
Car driver can't see situation in pipe alley, therefore, when large diameter pipeline is installed, generally requires several support staff and sees below
, use gesture commander's hoistman, after pipeline is put in place substantially, reuse guide chain little by little in place.Not only efficiency is low, peace
Dress speed is slow, the fragile mouth of pipe, and pipeline weighs 10 ~ 30 tons, is also a unsafe factor to the workmen in pipe trench.
The content of the invention
The purpose of the present invention is that there is provided a kind of auxiliary installation of heavy caliber socket joint pipeline to overcome above-mentioned the deficiencies in the prior art
Device and the installation method using the device, the apparatus structure are simple, high using this method installation effectiveness, easy to operate, safety
Property it is high.
To achieve the above object, the present invention uses following technical proposals：
A kind of heavy caliber socket joint pipeline auxiliary installation device, including target pipe support unit, the staff gauge pipe being used in conjunction with each other
Frame unit, shooting pipe support unit and display end；The target pipe support unit is placed in installation pipe socket in place
Inner side, scale pipe support unit and shooting pipe support unit are respectively disposed on the inside of the socket of pipeline to be installed, and scale pipe support unit exists
Outside, including shooting pipe support unit, separated by a distance, display end is arranged in crane driver's cabin；
The target pipe support unit includes target pipe support, and target pipe support two ends are respectively arranged with lower end activity and are inserted into target
The first contact in pipe support, the outer end of the first contact is in shape is expanded, and the outside of the first contact is cased with the first spring, the first spring
Upper and lower side withstand on respectively on the end and the first most inward flange of contact outer end Peng of target pipe support, the two of target pipe support
Also it is separately installed with end side surface in the middle part of ultrasonic wave transmitting terminal, target pipe support and is provided with stroboscopic lamp source；
The scale pipe support unit includes being provided with scale silk, the scale pipe support two ends on scale pipe support, scale pipe support
The second contact that lower end activity is inserted into scale pipe support is respectively arranged with, the outer end of the second contact is in shape is expanded, and second touches
The outside of head is cased with second spring, and the upper and lower side of second spring withstands on end and the second contact outer end Peng of scale pipe support respectively
On most inward flange, ultrasonic wave receiving terminal is also separately installed with two end side surfaces of scale pipe support；
The shooting pipe support unit includes shooting pipe support, and the shooting pipe support two ends are respectively arranged with lower end activity and are inserted into
The 3rd contact in pipe support is imaged, the outer end of the 3rd contact is in shape is expanded, and the outside of the 3rd contact is cased with the 3rd spring, the 3rd
The upper and lower side of spring is withstood on the end and the 3rd most inward flange of contact outer end Peng of shooting pipe support respectively, images pipe support
Side on be also equipped with being provided with the middle part of the image transmitting terminal that matches with the display end in crane driver's cabin, shooting pipe support
The video camera corresponding with stroboscopic lamp source.
The target pipe support has two set in right-angled intersection, and the two ends of each are respectively arranged with one first and touched
Head, each first contact is withstood on pipe socket madial wall under the active force of the first spring.
The scale pipe support has two set in right-angled intersection, and the two ends of each are respectively arranged with one second and touched
Head, each second contact is withstood under the active force of second spring on pipeline socket madial wall.
The ultrasonic wave transmitting terminal and ultrasonic wave receiving terminal respectively have four groups, and mutually correspondence.
A kind of pipe installation method of utilization heavy caliber socket joint pipeline auxiliary installation device, comprises the following steps：
1）After the first spring-compressed in target pipe support unit, target pipe support unit is put into and pipeline in place has been installed held
Intraoral side so that four the first contacts touch the inwall of pipeline, opens ultrasonic wave transmitting terminal and stroboscopic lamp source；
2）Scale pipe support unit and shooting pipe support unit are placed on the inside of the socket of pipeline to be installed, scale pipe support unit
Outside, it is separated by a distance including shooting pipe support unit, open ultrasonic wave receiving terminal and video camera；
3）The display end for being placed in crane driver's cabin is opened, driver starts crane, hangs pipeline to be installed and be put into groove, adjusts
Whole pipeline location, stroboscopic lamp source is aligned with scale silk centre position, can be flutterred and grasped by video camera immediately, and sent out by image
Penetrate end and be transmitted to display end, driver can see in the display screen of display end, while passing through four groups of ultrasonic wave receiving terminal ranging ratios
It is right, show the angular deviation of pipeline to be installed；Driver is the position that can adjust pipeline to be installed by display end, is allowed to accurate
Install in place；
4）Treat that Pipe installing is finished, target pipe support unit, scale pipe support unit and shooting pipe support unit are removed, under progress
The installation of one segment pipe.
Beneficial effects of the present invention：
1st, efficiency of construction is greatly improved
Groove interior conduit docking situation can be immediately seen the invention enables driver, efficiency of construction is improved, accelerates
The speed of application of pipeline, by taking a diameter of 1.6m PCCP pipelines as an example, normal construction daily can pipe laying 10 ~ 13 save, and adopt
This equipment is taken, through measuring and calculating, 12 ~ 17 sections can be installed, speed of application improves 20% ~ 40%.
2nd, workmen is reduced
Due to instead of the instruction of workmen in groove, workmen is reduced, with a diameter of 1.6m PCCP pipelines
Exemplified by, normal construction needs workman at least 3 people, and takes this equipment, it is thus only necessary to 1 people.
3rd, with significant economic benefit.
The present invention improves efficiency of construction, reduces operating expenses, therefore, remarkable in economical benefits, with a diameter of 1.6m's
Exemplified by PCCP pipelines, normal construction daily can pipe laying 10 ~ 13 save, daily Pipe installing takes 7000 yuan, wage for workmen everyone
Daily 120 yuan, daily 7360 yuan of total cost, that is, per 94.3 ~ 123 yuan of mitron road, and this equipment is taken, through measuring and calculating, it can pacify
12 ~ 17 sections, daily 7120 yuan of total cost are filled, that is, per 69.8 ~ 98.8 yuan of mitron road, Pipe installing, which takes every meter, can save 24.5
~ 28.3 yuan, save installation fee more than 25%.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present invention；
Fig. 2 is pipeline socket and shooting pipe support cell schematics；
Fig. 3 is pipeline socket and scale pipe support cell schematics；
Fig. 4 is pipe socket and target pipe support cell schematics；
Wherein, 1. target pipe support unit, 2. scale pipe support units, 3. shooting pipe support units, 4. pipe layings, 5. treat
Pipe laying, 11. ultrasonic wave transmitting terminals, 12. stroboscopic lamp sources, 13. target pipe supports, 14. first springs, 15. first contacts, 21.
Ultrasonic wave receiving terminal, 22. scales silk, 23. scale pipe supports, 24. second springs, 25. second contacts, 31. video cameras, 32. images
Transmitting terminal, 33. shooting pipe supports, 34. the 3rd springs, 35. the 3rd contacts.
Embodiment
The present invention is further described with reference to the accompanying drawings and examples.
As shown in figure 1, heavy caliber socket joint pipeline auxiliary installation device, including be used in conjunction with each other target pipe support unit 1,
Scale pipe support unit 2, shooting pipe support unit 3 and display end；It is in place that the target pipe support unit 1 is placed in installation
On the inside of the bellmouth of pipeline 4, scale pipe support unit 2 and shooting pipe support unit 3 are respectively disposed on the inside of the socket of pipeline 5 to be installed,
Outside, including shooting pipe support unit 3, separated by a distance, display end is arranged in crane driver's cabin scale pipe support unit 2.
Target pipe support unit 1 includes target pipe support 13, and the two ends of target pipe support 13 are respectively arranged with lower end activity and are inserted into mesh
The first contact 15 in pipe support 13 is marked, the outer end of the first contact 15 is in shape is expanded, and the outside of the first contact 15 is cased with the first bullet
Spring 14, the upper and lower side of the first spring 14 withstand on respectively target pipe support 13 end and outer end Peng of the first contact 15 it is most in
On edge, ultrasonic wave transmitting terminal 11 is also separately installed with two end side surfaces of target pipe support 13, the middle part of target pipe support 13 is set
There is stroboscopic lamp source 12.
Target pipe support 13 has two set in right-angled intersection, and the two ends of each are respectively arranged with first contact
15, each first contact 15 is withstood on pipe socket madial wall under the active force of the first spring 14.
Scale pipe support unit 2 includes being provided with scale silk 22, the scale pipe support 23 on scale pipe support 23, scale pipe support 23
Two ends are respectively arranged with the second contact 25 that lower end activity is inserted into scale pipe support 23, and the outer end of the second contact 25 is in expand
Shape, the outside of the second contact 25 is cased with second spring 24, and the upper and lower side of second spring 24 withstands on the end of scale pipe support 23 respectively
On the most inward flange of outer end Peng of the second contact 25, ultrasonic wave is also separately installed with two end side surfaces of scale pipe support 23
Receiving terminal 21.
Scale pipe support 23 has two set in right-angled intersection, and the two ends of each are respectively arranged with second contact
25, each second contact 25 is withstood under the active force of second spring 24 on pipeline socket madial wall.
Ultrasonic wave transmitting terminal 11 and ultrasonic wave receiving terminal 21 respectively have four groups, and mutually correspondence.
Imaging pipe support unit 3 includes shooting pipe support 33, and shooting pipe support 33 two ends are respectively arranged with lower end activity insertion
To the 3rd contact 35 in shooting pipe support 33, the outer end of the 3rd contact 35 is in expanding shape, and the outside of the 3rd contact 35 is cased with the
Three springs 34, the upper and lower side of the 3rd spring 34 withstands on end and outer end Peng of the 3rd contact 35 major part of shooting pipe support 33 respectively
Inward flange on, the image transmitting terminal that matches with the display end in crane driver's cabin is also equipped with the side for imaging pipe support 33
32, the middle part of shooting pipe support 33 is provided with the video camera 31 corresponding with stroboscopic lamp source 12.
A kind of pipe installation method of utilization heavy caliber socket joint pipeline auxiliary installation device, comprises the following steps：
1）After the first spring 14 in target pipe support unit 1 is compressed, target pipe support unit 1 is put into pipe in place has been installed
On the inside of the bellmouth in road 4 so that four the first contacts 15 touch the inwall of pipeline, ultrasonic wave transmitting terminal 11 and stroboscopic lamp are opened
Source 12；
2）Scale pipe support unit 2 and shooting pipe support unit 3 are placed on the inside of the socket of pipeline 5 to be installed, scale pipe support
Unit 2 is outside, separated by a distance including shooting pipe support unit 3, opens ultrasonic wave receiving terminal 21 and video camera 31；
3）The display end for being placed in crane driver's cabin is opened, driver starts crane, hangs pipeline 5 to be installed and be put into groove,
Pipeline location is adjusted, stroboscopic lamp source 12 aligns with 22 centre positions of scale silk, can flutter and grasp by video camera 31 immediately, and lead to
Cross image transmitting terminal 32 and be transmitted to display end, driver can see in the display screen of display end, while being connect by four groups of ultrasonic waves
The ranging of receiving end 21 is compared, and shows the angular deviation of pipeline to be installed；Driver is that can adjust pipeline 5 to be installed by display end
Position, is allowed to accurate and installs in place；
4）Treat that Pipe installing is finished, target pipe support unit 1, scale pipe support unit 2 and shooting pipe support unit 3 are removed, entered
The installation of the next segment pipe of row.
Although above-mentioned the embodiment of the present invention is described with reference to accompanying drawing, not to present invention protection model
The limitation enclosed, one of ordinary skill in the art should be understood that on the basis of technical scheme those skilled in the art are not
Need to pay various modifications or deform still within protection scope of the present invention that creative work can make.
Claims (5)
1. a kind of heavy caliber socket joint pipeline auxiliary installation device, it is characterized in that, including be used in conjunction with each other target pipe support unit,
Scale pipe support unit, shooting pipe support unit and display end；The target pipe support unit is placed in the pipe of installation in place
On the inside of road bellmouth, scale pipe support unit and shooting pipe support unit are respectively disposed on the inside of the socket of pipeline to be installed, scale pipe support
Outside, including shooting pipe support unit, separated by a distance, display end is arranged in crane driver's cabin unit；
The target pipe support unit includes target pipe support, and target pipe support two ends are respectively arranged with lower end activity and are inserted into target pipe support
In the first contact, the outer end of the first contact is in expanding shape, and the outside of the first contact is cased with the first spring, the first spring it is upper
Lower end is withstood on the end of target pipe support and the inward flange of the first contact outer end enlargement respectively, two sides of target pipe support
Also it is separately installed with face in the middle part of ultrasonic wave transmitting terminal, target pipe support and is provided with stroboscopic lamp source；
The scale pipe support unit includes being provided with scale silk on scale pipe support, scale pipe support, the scale pipe support two ends difference
The second contact that lower end activity is inserted into scale pipe support is provided with, the outer end of the second contact is in expand shape, the second contact
Outside is cased with second spring, and the upper and lower side of second spring withstands on end and the second contact outer end bulb of scale pipe support respectively
On the inward flange divided, ultrasonic wave receiving terminal is also separately installed with two end side surfaces of scale pipe support；
The shooting pipe support unit includes shooting pipe support, and the shooting pipe support two ends are respectively arranged with lower end activity and are inserted into shooting
The 3rd contact in pipe support, the outer end of the 3rd contact is in shape is expanded, and the outside of the 3rd contact is cased with the 3rd spring, the 3rd spring
Upper and lower side withstand on respectively shooting pipe support end and the 3rd contact outer end enlargement inward flange on, image pipe support side
It is also equipped with being provided with and frequency in the middle part of the image transmitting terminal matched with the display end in crane driver's cabin, shooting pipe support on face
The corresponding video camera in flashing light source.
2. heavy caliber socket joint pipeline auxiliary installation device as claimed in claim 1, it is characterized in that, the target pipe support has in ten
The word two ends of two, each arranged in a crossed manner are respectively arranged with first contact, and each first contact is in the first spring
Active force under withstand on pipe socket madial wall.
3. heavy caliber socket joint pipeline auxiliary installation device as claimed in claim 1, it is characterized in that, the scale pipe support has in ten
The word two ends of two, each arranged in a crossed manner are respectively arranged with second contact, and each second contact is in second spring
Active force under withstand on pipeline socket madial wall.
4. heavy caliber socket joint pipeline auxiliary installation device as claimed in claim 1, it is characterized in that, the ultrasonic wave transmitting terminal and
Ultrasonic wave receiving terminal respectively has four groups, and mutually correspondence.
5. the pipe installation method of heavy caliber socket joint pipeline auxiliary installation device described in a kind of utilization claim 1, it is characterized in that,
Comprise the following steps：
1）After the first spring-compressed in target pipe support unit, target pipe support unit is put into and installed in pipe socket in place
Side so that four the first contacts touch the inwall of pipeline, opens ultrasonic wave transmitting terminal and stroboscopic lamp source；
2）Scale pipe support unit and shooting pipe support unit are placed on the inside of the socket of pipeline to be installed, scale pipe support unit exists
Outside, it is separated by a distance including shooting pipe support unit, open ultrasonic wave receiving terminal and video camera；
3）The display end for being placed in crane driver's cabin is opened, driver starts crane, hangs pipeline to be installed and be put into groove, adjustment pipe
Road position, stroboscopic lamp source is aligned with scale silk centre position, can be arrived immediately by cameras capture, and pass through image transmitting terminal
Display end is transmitted to, driver can see in the display screen of display end, while being compared by four groups of ultrasonic wave receiving terminal rangings, shown
Show the angular deviation of pipeline to be installed；Driver is the position that can adjust pipeline to be installed by display end, is allowed to accurate installation
In place；
4）Treat that Pipe installing is finished, target pipe support unit, scale pipe support unit and shooting pipe support unit are removed, next section is carried out
The installation of pipeline.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258961.1A CN105715868B (en) | 2016-04-25 | 2016-04-25 | Heavy caliber socket joint pipeline auxiliary installation device and the installation method using the device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610258961.1A CN105715868B (en) | 2016-04-25 | 2016-04-25 | Heavy caliber socket joint pipeline auxiliary installation device and the installation method using the device |
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| Publication Number | Publication Date |
|---|---|
| CN105715868A CN105715868A (en) | 2016-06-29 |
| CN105715868B true CN105715868B (en) | 2017-09-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610258961.1A Active CN105715868B (en) | 2016-04-25 | 2016-04-25 | Heavy caliber socket joint pipeline auxiliary installation device and the installation method using the device |
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| CN110397792A (en) * | 2019-06-27 | 2019-11-01 | 中国一冶集团有限公司 | Faucet concrete pipeline docking facilities and its docking construction method |
| CN110736612B (en) * | 2019-09-27 | 2021-03-23 | 中建七局第二建筑有限公司 | Underground pre-buried plastic-coated steel pipe connection checking tool |
| CN112303333B (en) * | 2020-11-18 | 2022-04-01 | 郑州一建集团有限公司 | Construction method of bell and spigot concrete pipe |
| CN114888741A (en) * | 2022-05-26 | 2022-08-12 | 中国五冶集团有限公司 | Large-diameter pipeline bell and spigot butt joint device and butt joint method |
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| CN2448508Y (en) * | 2000-11-14 | 2001-09-19 | 胜利石油管理局工程建设一公司三分公司 | Auxiliary aligner for welding above sea of submerged pipeline |
| CN104676193A (en) * | 2013-11-27 | 2015-06-03 | 积通管道顾问及工程有限公司 | Pipe-jacking device for repairing pipeline by pipe-jacking method |
| CN105221839A (en) * | 2015-10-21 | 2016-01-06 | 中国海洋石油总公司 | The construction process of the Large Diameter Pipeline pipeline under double-type cryogenic insulating |
| CN205116238U (en) * | 2015-11-02 | 2016-03-30 | 南京市水利建筑工程总公司一公司 | Equipment suitable for combination tubular pile and downthehole detection of making a video recording of inclined tube stake |
| CN105485425A (en) * | 2015-11-26 | 2016-04-13 | 天津市安维康家科技发展有限公司 | Automatic continuous paving operation robot for large-diameter pipelines and operation method of robot |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2448508Y (en) * | 2000-11-14 | 2001-09-19 | 胜利石油管理局工程建设一公司三分公司 | Auxiliary aligner for welding above sea of submerged pipeline |
| CN104676193A (en) * | 2013-11-27 | 2015-06-03 | 积通管道顾问及工程有限公司 | Pipe-jacking device for repairing pipeline by pipe-jacking method |
| CN105221839A (en) * | 2015-10-21 | 2016-01-06 | 中国海洋石油总公司 | The construction process of the Large Diameter Pipeline pipeline under double-type cryogenic insulating |
| CN205116238U (en) * | 2015-11-02 | 2016-03-30 | 南京市水利建筑工程总公司一公司 | Equipment suitable for combination tubular pile and downthehole detection of making a video recording of inclined tube stake |
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| CN105715868A (en) | 2016-06-29 |
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Effective date of registration: 20201224 Address after: 224006 No.1, Huaxing Avenue, Longgang Town, Yandu District, Yancheng City, Jiangsu Province (f) Patentee after: Yancheng Longhu sewage treatment Co.,Ltd. Address before: School of civil engineering and water conservancy, Shandong University, 17923 Jingshi Road, Lixia District, Jinan City, Shandong Province, 250014 Patentee before: Feng Ruoyu Patentee before: Su Yantong |