CN105714088A - Spindle box gear heat treatment technology - Google Patents
Spindle box gear heat treatment technology Download PDFInfo
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- CN105714088A CN105714088A CN201410727524.0A CN201410727524A CN105714088A CN 105714088 A CN105714088 A CN 105714088A CN 201410727524 A CN201410727524 A CN 201410727524A CN 105714088 A CN105714088 A CN 105714088A
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- heat treatment
- spindle box
- box gear
- main spindle
- gear heat
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Abstract
The invention discloses a spindle box gear heat treatment technology. The technology comprises blanking, blank forging, normalization, rough machining, hardening and tempering, fine finishing (gear hobbing), high frequency induction heating quenching, low temperature tempering and grinding. The technology has simple processes, is free of many repeated processes and improves work efficiency.
Description
Technical field
The present invention relates to a kind of main spindle box gear heat treatment technique.
Background technology
Current main spindle box gear heat treatment technics comparing is complicated, also without unified specification, it does not have unified standard, the main spindle box gear quality causing production is uneven, a lot of operations that repeat also make under production efficiency, increase the work burden of workman, make the competitiveness of product in market not high simultaneously.For some operators just entered a profession, it does not have a clear and definite method technique, cause, when operation, mistakes and omissions often occur, in some instances it may even be possible to cause serious consequence.
Summary of the invention
Because the drawbacks described above of prior art, the technical problem to be solved is to provide a kind of main spindle box gear heat treatment technique, and the method technique is simple, eliminates a lot of repeatability operation, improves work efficiency.
For achieving the above object, the invention provides a kind of main spindle box gear heat treatment technique, it is characterized in that, comprise the steps, blanking → forge blank → normalizing → roughing → modified → polish (gear hobbing) → high-frequency induction quenching → lonneal → grinding.
Further, described normalizing process is first furnace temperature when being heated to 840 DEG C ± 10 DEG C, is then loaded by workpiece, is incubated 2h, air cooling.
Further, when hardening and tempering process is first furnace temperature to be heated to 830 DEG C, workpiece is put into heat-treatment furnace and is heated, water hardening, cooling medium is mass fraction be 25% NaCl aqueous solution, then carry out tempering, temperature is 570 ± 10 DEG C, temperature retention time 50min, and the type of cooling is oil cooling.
Further, taking frequency is 250KHZ, and full-depth tooth heats simultaneously, and cooling means is injection water-cooled, and cooling medium is 10-15 DEG C of aqueous solution.
Further, described lonneal refers to that temperature is 180 ± 10 DEG C, and tempering time is 1h.
The invention has the beneficial effects as follows: the inventive method technique is simple, eliminate a lot of repeatability operation, improve work efficiency.
Detailed description of the invention
Technical scheme disclosed by the invention is a kind of main spindle box gear heat treatment technique, it is characterized in that, comprise the steps, blanking → forge blank → normalizing → roughing → modified → polish (gear hobbing) → high-frequency induction quenching → lonneal → grinding.
Further, described normalizing process is first furnace temperature when being heated to 840 DEG C ± 10 DEG C, is then loaded by workpiece, is incubated 2h, air cooling.
Further, when hardening and tempering process is first furnace temperature to be heated to 830 DEG C, workpiece is put into heat-treatment furnace and is heated, water hardening, cooling medium is mass fraction be 25% NaCl aqueous solution, then carry out tempering, temperature is 570 ± 10 DEG C, temperature retention time 50min, and the type of cooling is oil cooling.
Further, taking frequency is 250KHZ, full-depth tooth heats simultaneously, and cooling means is injection water-cooled, and cooling medium is 10-15 DEG C of aqueous solution.
Further, described lonneal refers to that temperature is 180 ± 10 DEG C, and tempering time is 1h.
Through the main spindle box gear of this heat treatment method processing, intensity, hardness all significantly improves, and processing characteristics is better, it is possible to bear relatively larger load impacting.
The preferred embodiment of the present invention described in detail above.Should be appreciated that those of ordinary skill in the art just can make many modifications and variations according to the design of the present invention without creative work.Therefore, all technical staff in the art, all should in the protection domain being defined in the patent claims under this invention's idea on the basis of existing technology by the available technical scheme of logical analysis, reasoning, or a limited experiment.
Claims (5)
1. a main spindle box gear heat treatment technique, it is characterised in that comprise the steps, blanking → forge blank → normalizing → roughing → modified → polish (gear hobbing) → high-frequency induction quenching → lonneal → grinding.
2. main spindle box gear heat treatment technique as claimed in claim 1, is characterized in that: described normalizing process is first furnace temperature when being heated to 840 DEG C ± 10 DEG C, is then loaded by workpiece, is incubated 2h, air cooling.
3. main spindle box gear heat treatment technique as claimed in claim 1, it is characterized in that: when hardening and tempering process is first furnace temperature to be heated to 830 DEG C, workpiece is put into heat-treatment furnace be heated, water hardening, cooling medium is mass fraction be 25% NaCl aqueous solution, then carry out tempering, temperature is 570 ± 10 DEG C, temperature retention time 50min, the type of cooling is oil cooling.
4. main spindle box gear heat treatment technique as claimed in claim 1, is characterized in that: taking frequency is 250KHZ, full-depth tooth heats simultaneously, and cooling means is injection water-cooled, and cooling medium is 10-15 DEG C of aqueous solution.
5. main spindle box gear heat treatment technique as claimed in claim 4, is characterized in that: described lonneal refers to that temperature is 180 ± 10 DEG C, and tempering time is 1h.
Priority Applications (1)
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CN201410727524.0A CN105714088A (en) | 2014-12-05 | 2014-12-05 | Spindle box gear heat treatment technology |
Applications Claiming Priority (1)
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CN201410727524.0A CN105714088A (en) | 2014-12-05 | 2014-12-05 | Spindle box gear heat treatment technology |
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CN105714088A true CN105714088A (en) | 2016-06-29 |
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CN201410727524.0A Pending CN105714088A (en) | 2014-12-05 | 2014-12-05 | Spindle box gear heat treatment technology |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108747239A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of Gearmaking Technology |
CN108747236A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of angular gear processing technology |
CN108747237A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of roller gear processing technology |
CN108942125A (en) * | 2018-08-06 | 2018-12-07 | 合肥银泉铸造有限责任公司 | A kind of diclinic Gearmaking Technology |
CN109023224A (en) * | 2018-09-11 | 2018-12-18 | 贵州群建精密机械有限公司 | A kind of flank of tooth shallow-layer ion nitriding method of thin-walled fine module gear |
CN109423539A (en) * | 2017-08-28 | 2019-03-05 | 南京雄豹精密机械有限公司 | The control method of heating period in a kind of linear guide isothermal normalizing |
CN112658626A (en) * | 2020-12-24 | 2021-04-16 | 莱芜泰山煤矿机械有限公司 | Gear machining process capable of improving efficiency |
-
2014
- 2014-12-05 CN CN201410727524.0A patent/CN105714088A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109423539A (en) * | 2017-08-28 | 2019-03-05 | 南京雄豹精密机械有限公司 | The control method of heating period in a kind of linear guide isothermal normalizing |
CN108747239A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of Gearmaking Technology |
CN108747236A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of angular gear processing technology |
CN108747237A (en) * | 2018-08-06 | 2018-11-06 | 合肥银泉铸造有限责任公司 | A kind of roller gear processing technology |
CN108942125A (en) * | 2018-08-06 | 2018-12-07 | 合肥银泉铸造有限责任公司 | A kind of diclinic Gearmaking Technology |
CN109023224A (en) * | 2018-09-11 | 2018-12-18 | 贵州群建精密机械有限公司 | A kind of flank of tooth shallow-layer ion nitriding method of thin-walled fine module gear |
CN112658626A (en) * | 2020-12-24 | 2021-04-16 | 莱芜泰山煤矿机械有限公司 | Gear machining process capable of improving efficiency |
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Application publication date: 20160629 |