CN105711095B - The support meanss and 3 D-printing method of 3 D-printing - Google Patents
The support meanss and 3 D-printing method of 3 D-printing Download PDFInfo
- Publication number
- CN105711095B CN105711095B CN201610157030.2A CN201610157030A CN105711095B CN 105711095 B CN105711095 B CN 105711095B CN 201610157030 A CN201610157030 A CN 201610157030A CN 105711095 B CN105711095 B CN 105711095B
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- printing
- support
- supporting plate
- elevating lever
- support meanss
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- 238000007639 printing Methods 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims abstract description 12
- 230000003028 elevating effect Effects 0.000 claims description 36
- 239000011159 matrix material Substances 0.000 claims description 5
- 230000007246 mechanism Effects 0.000 claims description 5
- 238000004364 calculation method Methods 0.000 claims description 3
- 230000000630 rising effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 13
- 230000000694 effects Effects 0.000 abstract description 6
- 230000008878 coupling Effects 0.000 description 7
- 238000010168 coupling process Methods 0.000 description 7
- 238000005859 coupling reaction Methods 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000005096 rolling process Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 4
- 241000579971 Terebridae Species 0.000 description 3
- 230000008021 deposition Effects 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 238000010146 3D printing Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000289 melt material Substances 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 238000012356 Product development Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y30/00—Apparatus for additive manufacturing; Details thereof or accessories therefor
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
Abstract
The invention discloses a kind of support meanss of 3 D-printing, including:Frame;Support unit, is made up of the splicing of polylith supporting plate, is arranged in the underface in the three-dimensionally shaped region of three-dimensional printer;Lifting unit, in frame, the threedimensional model to be printed is supported for the Support Position needed for driving the supporting plate to be moved to each;The invention also discloses a kind of 3 D-printing method;Apparatus and method of the present invention can replace original printing support, save material, improve printing effect, while support section is substituted by outside machinery, optimize original printer algorithm structure, controllability is good.
Description
Technical field
The present invention relates to three-dimensional printing technology field, the more particularly to support meanss of 3 D-printing and 3 D-printing side
Method.
Background technology
Fused deposition modeling 3 D-printing (FDM) technology refer to by printed material be heated to a certain temperature more than material melting point it
Afterwards, melt material is sticky semi liquid state.Printed material is extruded by nozzle, touch platform or the material that prints before after drop
Temperature solidification, forms one layer of solid.Under program control, this process repeatedly, stacks out the threedimensional model of requirement in layer
Solid structure, be most widely used three-dimensional printing technology at present.
FDM operation principle is will to be processed into thread hot-melt material (ABS, PLA, wax etc.) to be sent into heat through wire feeder
Mouth is meltblown, filamentary material is heated melting in nozzle, while shower nozzle is moved along part synusia profile and filling track, and will be molten
Melt material extrusion, make its coagulation forming behind the position that deposition is specified on the table, bonded with the molded material of preceding layer
Layer upon layer ultimately forms product model.
FDM systems can be divided into according to its operation principle by five parts:Shower nozzle, wire feeder, motion, heating
Platform, workbench.At present, FDM technology is widely used to the industries such as machinery, automobile, Aero-Space, medical treatment, art and building,
Product development, the characteristics of part manufacture view has quick, easy, accurate enormously simplify processing technology, shorten product week
Phase, and compared with conventional fabrication processes have great superiority in the manufacture view of some complex parts, function part.
Meanwhile, FDM technology also has some limitations, when there is suspending part in the model for needing to print (in model
Certain part under be it is empty, such as bridge), fusing material extrusion after nowhere set also can not just shape, asked to solve this
Topic, printer needs first to print enough supporting modules, and supporting module is independently of the model that need to be printed, for the model that need to print
Suspending part provides fixation point.After the completion of model printing, suspending part is solidified as solid, now just can remove supporting module.
Supporting module must meet two conditions, and one is stabilized structure, and foot can be provided for the suspending part for the model that need to be printed
Enough and stable support forces;Two be to be easily removed, it is impossible to need to print model bonding it is too tight so that model solidification after can not shell
From.But this supporting construction expends the time, silk is wasted, and remove inconvenience.
Supporting construction can be reduced by improving material or improving process route when printing at present, for example, apply for public
The A of cloth CN 105058798 patent document discloses a kind of supporting module and its generation method of fused deposition modeling 3 D-printing.
The supporting module is used for the suspending part for supporting the model for needing 3 D-printing.The supporting module includes many of spaced arrangement
Individual support unit, to provide multiple fixation points to a suspending part.The supporting module is compared to conventional supporting module, energy
Enough while the performance of support is kept, more easily removed from the suspending part of model.
But new material is expensive, and modified technique can cause program complicated, and the engine that prevents to increase income is from meeting printing
It is required that.
The content of the invention
The invention provides a kind of support meanss of 3 D-printing, by liftable supporting plate replace it is original the need for
Printing and the supporting module of separation, simplify original program, improve printing effect, while solving asking for silk waste
Topic.
A kind of support meanss of 3 D-printing, including:
Frame;
Support unit, is made up of the splicing of polylith supporting plate, is arranged in the underface in the three-dimensionally shaped region of three-dimensional printer;
Lifting unit, in frame, the Support Position support needed for for driving the supporting plate to be moved to each
The threedimensional model to be printed.
The support meanss of the present invention set in the underface in the three-dimensionally shaped region of three-dimensional printer and spelled by polylith supporting plate
Connect the support unit of composition, and set lifting unit control the supporting plate be moved to each needed for Support Position support want
The threedimensional model of printing, so that existing printing support is substituted, it is simple in construction, it is easy to use, printed material is saved, simplifies printing
Program, effectively improves printing effect.
For the ease of calculating, controlling and install manufacture, it is preferred that the supporting plate is rectangle and polylith supporting plate matrix is arranged
Cloth.Matrix arrangement is simple, is not only convenient for manufacture and installs, while being also more easy to be automatically controlled.
The amount of calculation controlled for convenience using reducing simultaneously, it is preferred that the size of the matrix arrangement is 3~12 × 3
~12.
In order to improve the control accuracy of lifting unit, it is preferred that the lifting unit includes being located at immediately below support unit
Multiple correspondences supporting plate arrangement elevating mechanism, each elevating mechanism includes:
Rotating power source;Can be using the linear stepping motor for being easy to purchase.
First screw-driven part, one end is fixedly connected with the clutch end of rotating power source;
Second screw-driven part, coordinates with the first screw-driven part screw-driven;
Elevating lever, one end is connected with the free end of the second screw-driven part, and the other end is fixed with corresponding support back
Connection;
Guide frame, for guiding elevating lever to move up and down.
First screw-driven part and the second screw-driven part generally be respectively screw rod and nut, can be as needed
It is interchangeable.
Above-mentioned elevating mechanism is simple in construction, easy to control.
In order to improve control accuracy, the positioning precision of supporting plate is improved, it is preferred that the support meanss also include limiting rising
The position-limiting unit of bar horizontal level drops, and the position-limiting unit is arranged close to one end of supporting plate.Position-limiting unit can use axle
Nested structure, clamp structure etc..
It is preferred that, the position-limiting unit includes:
Upper limit plate, is fixedly connected with frame, provided with multiple upper avoidance holes, and each upper hole that avoids is provided with and corresponding lifting
The upper limit flange that bar coordinates;
Lower limiting board, be fixedly connected with frame and with upper limit plate arranged for interval, provided with multiple lower avoidance holes, it is each under keep away
Allow hole that the lower limit flange coordinated with corresponding elevating lever is installed.
Up and down two layers it is spacing, effectively improve locating effect of the position-limiting unit to supporting plate, improve the support positioning of supporting plate
Precision.
In order to improve the precision and stability of guiding, it is preferred that the guide frame is multiple and elevating lever corresponding matching
Guide bearing, the elevating lever be provided with axially extends and with guide bearing roll coordinate guiding tangent plane.Pass through the axis of guide
Hold and coordinate with being oriented to tangent plane, limitation elevating lever is rotated, realize that elevating lever is stable and drive supporting plate to move up and down, guide bearing can be with
Using most common rolling bearing.
Manufacture and install for convenience, make device more compact, it is preferred that the both sides of the lower limiting board are separately installed with phase
To the bearing pressed seat of arrangement, many horizontally disposed rotating shafts are installed between two bearings pressed seat, the guide bearing is installed
In correspondence rotating shaft.
Present invention also offers a kind of 3 D-printing method, using above-mentioned support meanss, comprise the following steps:
(1) before printing starts, the supporting plate of support unit returns to initial position;
(2) support zone of threedimensional model to be printed is calculated;
(3) according to the result of calculation of step (2), the support level that control lifting unit driving supporting plate is moved to needed for each
Put;
(4) threedimensional model is printed.
Beneficial effects of the present invention:
The support meanss of the present invention can replace original printing support, save material, improve printing effect, simultaneously
Support section is substituted by outside machinery, optimizes original printer algorithm structure, controllability is good.
Brief description of the drawings
Fig. 1 is the structural representation of the support meanss of the present invention.
Fig. 2 is that the rolling bearing in the present invention compresses the dimensional structure diagram that elevating lever prevents from rotating.
Fig. 3 is the dimensional structure diagram of the framework in the present invention.
Fig. 4 is the structural representation of the lifting unit of the present invention.
Fig. 5 is the partial schematic sectional view of Fig. 4 part A.
Fig. 6 is confined explosion's schematic diagram of Fig. 4 part B.
Fig. 7 is the dimensional structure diagram of the support meanss of the present invention.
Fig. 8 is the workflow diagram of the support meanss of the present invention.
In figure:1st, movable jacking block panel, 2, movable jacking block bottom plate, 3, elevating lever, 4, upper limit plate, 5, stop flange, 6,
Connecting pole, 7, bearing pressed seat, 8, bearing rotating shaft is installed, 9, rolling bearing, 10, lower limiting board, 11, polished rod nut shaft coupling,
12nd, motor nut, 13, connection bearing plate, 14, motor mount plate, 15, linear stepping motor, 16, threedimensional model.
Embodiment
As shown in Figures 1 to 3, support meanss of the invention include movable jacking block panel 1, movable jacking block bottom plate 2, elevating lever 3,
Upper limit plate 4, stop flange 5, connecting pole 6, bearing pressed seat 7, bearing install rotating shaft 8, rolling bearing 9, lower limiting board 10, light
Stem nut shaft coupling 11, motor nut 12, connection bearing plate 13, motor mount plate 14 and linear stepping motor 15.
As shown in figure 1, as the power source of lifting unit, linear stepping motor 15 passes through the screw and motor on its end face
Installation seat plate 14 is screwed connection.Support unit includes the supporting plate that polylith is spliced into complete print scope, and supporting plate is by living
Dynamic jacking block panel 1 and movable jacking block bottom plate 2 are constituted, and in the present embodiment, supporting plate is installed in the frame by 6 × 6 square formation, framework
Including the motor mount plate 14 being fixedly connected, connection bearing plate 13, lower limiting board 11, upper limit plate and connecting pole 6.Lifting
The elevating lever 3 of unit and the interference fits of stop flange 5 installed on the upper and lower spacing hole of upper limit plate 4 and lower limiting board 10.
As shown in Fig. 2 the bottom surface auger shell hole of bearing pressed seat 7, between upper limit plate 4 and lower limiting board 10, perpendicular to
On the installation direction of connecting pole 6, it is connected with the through hole on the side of the end face of lower limiting board 10 with sunk screw.6 bearings, which are installed, to be turned
Axle 8 is arranged between two pieces of bearing pressed seats 7, and every bearing is installed and is cased with 6 rolling bearings 9 in rotating shaft 8, and rolling bearing 9 is used
In the plane ground in the axial direction for compressing elevating lever 3, its axial rotation is prevented.
As shown in figure 3, by upper limit plate 4, lower limiting board 10, stop flange 5, connecting pole 6, motor mount plate 14 connects
Connect bearing plate 13 and connect and compose framework.Upper limit plate 4 on the end face side of lower limiting board 10 with being provided with through hole;6 liang of connecting pole
Multi-diameter shaft is opened at end, can be coordinated with through hole.Auger shell hole on the side end face of bearing plate 13 is connected, the end face side of motor mount plate 14 is bored
Through hole, and connect bearing plate 13 and be threadedly coupled respectively with motor mount plate 14 and lower limiting board 10.Upper limit plate 4 and lower limit
Unthreaded hole in the middle part of the end face of plate 10 is coaxial, each unthreaded hole and stop flange 5 (including upper limit flange and lower limit flange) transition
Coordinate, each end face of stop flange 5 is separately fixed on upper limit plate 4 and lower limiting board 10 with threaded connection.
As shown in figure 4, by linear stepping motor 15, motor nut 12, polished rod nut shaft coupling 11 and elevating lever 3 constitute list
Individual lifting unit.Movable jacking block panel 1 and movable jacking block bottom plate 2 constitute the top that supporting plate is arranged on elevating lever 3, elevating lever 3
End face holes drilled through rear enclosure is on the screw rod of linear stepping motor 15.The screw rod of linear stepping motor 15 passes through motor nut 12 and light
The connection of stem nut shaft coupling 11 is combined with elevating lever 3.The side of linear stepping motor 15 is parallel with the movable side of jacking block panel 1.
It is interference fitted as shown in figure 5,11 1, polished rod nut shaft coupling bores shoulder hole with elevating lever 3, the end face of the other end
Auger shell hole is threadedly coupled with motor nut 12.
As shown in fig. 6, the top of elevating lever 3 coordinates with blind hole gap middle on movable jacking block panel 1, movable jacking block bottom plate
The through hole coordinated with elevating lever 3 is provided with the middle of 2 and groove is opened in side, the holding screw rotated on its side groove can clamp lifting
Bar 3;Movable jacking block panel 1 is threadedly coupled with movable jacking block bottom plate 2, and blind hole is provided with the bottom surface corner of movable jacking block panel 1, with
Through hole mode connects for screw on the corner of movable jacking block bottom plate 2.
The host computer of three-dimensional printer with the present embodiment will order and pass on motor chip the support for controlling the present invention
Device is moved.Because elevating lever 3 can not axially be rotated, under the drive screw turns of linear stepping motor 15, motor nut 12 leads to
Cross polished rod nut shaft coupling 11 and realize elevating movement through stop flange 5 with elevating lever 3.
As shown in figure 8, the specific workflow for carrying out 3 D-printing using the support meanss of the present embodiment is as follows:
1) before printing starts, all supporting plates return to zero point (initial position).
2) the part 3D solid designed by CAD design system imports upper computer software in stl file form and handled.
3) stl file is carried out hierarchy slicing processing, the necessary two-dimensional part layer profile information of generation processing by host computer.
4) to ensure to print the stability that part makes, vertical height of the support zone apart from zero point needed for host computer is calculated
Degree, is converted into the corner of corresponding linear stepping motor 15.
5) host computer is transmitted instructions on single-chip microcomputer, passes through the linear stepping motor 15 of MCU driving corresponding position
Rotate.
6) motor nut 12 passes through polished rod nut shaft coupling 11 under the drive of the screw rod of the linear stepping motor 15 of rotation
By the jack-up of elevating lever 3, elevating movement is realized.
7) activity of elevating lever 3 drives supporting plate lifting.
8) auxiliary support structure of part is ultimately formed, as shown in fig. 7, printer starts printing.
Claims (8)
1. a kind of support meanss of 3 D-printing, it is characterised in that including:
Frame;
Support unit, is made up of the splicing of polylith supporting plate, is arranged in the underface in the three-dimensionally shaped region of three-dimensional printer;
Lifting unit, in frame, is wanted for the Support Position support needed for driving the supporting plate to be moved to each
The threedimensional model of printing;
The lifting unit includes being located at the elevating mechanism of multiple correspondences supporting plate arrangement immediately below support unit, each
Elevating mechanism includes:
Rotating power source;
First screw-driven part, one end is fixedly connected with the clutch end of rotating power source;
Second screw-driven part, coordinates with the first screw-driven part screw-driven;
Elevating lever, one end is connected with the free end of the second screw-driven part, and the other end is fixedly connected with corresponding support back;
Guide frame, for guiding elevating lever to move up and down.
2. the support meanss of 3 D-printing as claimed in claim 1, it is characterised in that the supporting plate is rectangle and polylith
Supporting plate matrix is arranged.
3. the support meanss of 3 D-printing as claimed in claim 2, it is characterised in that the size of the matrix arrangement is 3
~12 × 3~12.
4. the support meanss of 3 D-printing as claimed in claim 1, it is characterised in that the support meanss also include limiting
The position-limiting unit of elevating lever horizontal level, the position-limiting unit is arranged close to one end of supporting plate.
5. the support meanss of 3 D-printing as claimed in claim 4, it is characterised in that the position-limiting unit includes:
Upper limit plate, is fixedly connected with frame, provided with multiple upper avoidance holes, and each upper avoidance hole is provided with matches somebody with somebody with corresponding elevating lever
The upper limit flange of conjunction;
Lower limiting board, be fixedly connected with frame and with upper limit plate arranged for interval, it is each lower to avoid hole provided with multiple lower avoidance holes
The lower limit flange coordinated with corresponding elevating lever is installed.
6. the support meanss of 3 D-printing as claimed in claim 5, it is characterised in that the guide frame is to be multiple with rising
The guide bearing of bar corresponding matching drops, and the elevating lever is provided with to axially extend and roll the guiding coordinated with guide bearing and cut
Face.
7. the support meanss of 3 D-printing as claimed in claim 6, it is characterised in that the both sides difference of the lower limiting board
It is provided between bearing pressed seat positioned opposite, two bearings pressed seat and many horizontally disposed rotating shafts is installed, the guiding
Bearing is arranged in correspondence rotating shaft.
8. a kind of 3 D-printing method, it is characterised in that filled using the support as described in claim 1~7 any claim
Put, comprise the following steps:
(1) before printing starts, the supporting plate of support unit returns to initial position;
(2) support zone of threedimensional model to be printed is calculated;
(3) according to the result of calculation of step (2), the Support Position that control lifting unit driving supporting plate is moved to needed for each;
(4) threedimensional model is printed.
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CN201610157030.2A CN105711095B (en) | 2016-03-18 | 2016-03-18 | The support meanss and 3 D-printing method of 3 D-printing |
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CN201610157030.2A CN105711095B (en) | 2016-03-18 | 2016-03-18 | The support meanss and 3 D-printing method of 3 D-printing |
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CN105711095B true CN105711095B (en) | 2017-09-29 |
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