CN105711064B - Decoration and manufacturing method with concave-convex decorative motifs soft quality epidermis face and process units - Google Patents
Decoration and manufacturing method with concave-convex decorative motifs soft quality epidermis face and process units Download PDFInfo
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- CN105711064B CN105711064B CN201610261093.2A CN201610261093A CN105711064B CN 105711064 B CN105711064 B CN 105711064B CN 201610261093 A CN201610261093 A CN 201610261093A CN 105711064 B CN105711064 B CN 105711064B
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- cylinder
- workbench
- soft quality
- engine base
- concave
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/02—Combined thermoforming and manufacture of the preform
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
- B29C51/18—Thermoforming apparatus
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- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
- Laminated Bodies (AREA)
Abstract
The present invention relates to decorations and manufacturing method and process units with concave-convex decorative motifs soft quality epidermis face, it is characterised in that：Wherein there is the decoration in concave-convex decorative motifs soft quality epidermis face, including liner plate, the liner plate are stamped the soft quality leatheret with bump maps line, the closed area between institute's soft quality leatheret and liner plate is filled with expanded material.The configuration of the present invention is simple, reasonable design, operating cost are low.
Description
Technical field：
The present invention relates to a kind of decoration with concave-convex decorative motifs soft quality epidermis face and manufacturing method and process units.
Background technology：
In recent years, with the improvement of living standards, leather substance starts gradually to be applied to decoration field, especially will
Epidermis face is processed into concave-convex decorative motifs, and the various figure lines for making epidermis face have three-dimensional sense strong, clear-cut greatly increase
The decorative effect of leather substance, but the decoration processing flow in existing band bumps decorative motifs epidermis face is complicated, operation
It is of high cost, to equipment requirement height.
Invention content：
The purpose of the present invention is to provide a kind of decorations and manufacturing method with concave-convex decorative motifs soft quality epidermis face
And there are preferable concave-convex sense and clearly profile in process units, the epidermis face of the decoration, the decoration manufacturing method flow letter
Single, reasonable, the decoration process units is simple in structure, reasonable design, and operating cost is low.
To achieve the goals above, the technical solution adopted by the present invention is：With concave-convex decorative motifs soft quality epidermis face
Decoration includes liner plate, and the liner plate is stamped the soft quality leatheret with bump maps line, between the soft quality leatheret and liner plate
Closed area is filled with expanded material.
Further, the shape of above-mentioned liner plate is annular, and material is plank.
Further, above-mentioned expanded material is foamed plastic.
The present invention has the decoration manufacturing method in concave-convex decorative motifs epidermis face, has concave-convex decorative motifs soft quality epidermis
The decoration in face includes liner plate, and the liner plate is stamped the soft quality leatheret with bump maps line, the soft quality leatheret and liner plate it
Between closed area be filled with expanded material, manufacturing method is as follows：
（1）Soft quality leatheret is set to form recess by suction type；
（2）Full expanded material, lid liner plate are filled in depressed area；
（3）Expanded material is compacted and solidification.
Further, above-mentioned steps（2）The depressed area of leatheret is filled with foamed plastic.
Further, above-mentioned steps（3）In while be compacted to expanded material along with heating.
The present invention has concave-convex decorative motifs soft quality epidermis face decoration process units, has concave-convex decorative motifs soft quality skin
The decoration on surface includes liner plate, and the liner plate is stamped the soft quality leatheret with bump maps line, the soft quality leatheret and liner plate
Between closed area be filled with expanded material, process units is as follows：Including molding machine, the molding machine includes engine base,
The engine base is equipped with two closed slides, and workbench with groove is housed on the guide rail, is fixed in the groove of the workbench
There are cavity plate with a depression, the depressed area bottom of the cavity plate to be provided with negative pressure hole, the negative pressure hole is connected to air compressor machine tracheae, work
Table-hinges is connected to press box, and for being pressed on 15 periphery of cavity plate, the top of the engine base is equipped with pressing plate cylinder, the pressing plate cylinder
Output shaft passes through the upper surface of engine base, and end is fixedly connected with horizontal positioned pressing plate.
Further, cylinder of threading a needle is distributed in above-mentioned pressing plate upper surface, and the output end of the cylinder of threading a needle, which is connected with, threads a needle,
It is described to thread a needle across pressing plate, it is equipped with guide rod, the guide rod and pressing plate for the outside to liner plate trepanning, the cylinder of threading a needle
It is fixedly connected, the other end is socketed with engine base, and the pressing plate both sides are fixedly connected with gag lever post.
Further, workbench cylinder, the output shaft of the workbench cylinder and work are horizontally fixed on above-mentioned engine base
Platform is fixedly connected, and the workbench is between two closed slides；The engine base both ends are respectively provided with displacement sensor, the displacement
The detection faces of sensor and workbench side are in the same plane；The workbench is internally provided with heating device, the heating dress
Set, displacement sensor and air compressor machine are electrically connected to control cabinet in engine base, be additionally provided with gas tank, the gas in the engine base
Tank is pressing plate cylinder, workbench cylinder and cylinder of threading a needle gas supply.
Compared with prior art, the present invention has the following effects that：The present invention has concave-convex decorative motifs epidermis face decoration
It is simple in structure, there are preferable concave-convex sense and clear wheel hub, manufacturing method flow is simple, process units reasonable design, operating cost
It is low.
Description of the drawings：
Fig. 1 is the front view that the present invention has concave-convex decorative motifs soft quality epidermis face decoration；
Fig. 2 is the sectional view of the A-A of Fig. 1；
Fig. 3 is the front view of molding machine；
Fig. 4 is the left view of molding machine；
Fig. 5 is the main view sectional view of molding machine workbench；
Fig. 6 is the vertical view of molding machine workbench；
Fig. 7 is the front view of expanded material filling device.
In figure：
1- liner plates；2- leatherets；3- foamed plastics；4- engine bases；5- workbench cylinders；501- cylinder blocks；502- workbench
Cylinder output shaft；6- pressing plates；7- guide rods；8- pressing plate cylinders；801- pressing plate cylinder output shafts；9- threads a needle cylinder；901- threads a needle；
10- gag lever posts；11- press boxes；12- workbench；13- displacement sensors；14- guide rails；15- cavity plates；151- is recessed；152- negative pressure
Hole；16- heating plates；17- foamed plastic filling devices；171- bearings；172- switch boards；173- booster pumps；174- barrels；175-
Filling pipe；176- supporting rods.
Specific implementation mode:
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
The present invention has the decoration in concave-convex decorative motifs soft quality epidermis face, including liner plate 1, the liner plate 1 are stamped with recessed
The soft quality leatheret 2 of convex figure line, the closed area between the soft quality leatheret 2 and liner plate 1 are filled with expanded material.
Further, for reasonable design, the shape of above-mentioned liner plate 1 is annular, and material is plank.
Further, for reasonable design, above-mentioned expanded material is foamed plastic 3.
Above-mentioned soft quality leatheret has elasticity, PVC the or PU dermatines specially handled through leather softening agent, the skin
Leather softening agent formula be：23 parts of butter, 18 parts of sheep oil, 16 parts of microwax, 16 parts of amino-modified silicone oil, sodium lauryl sulfate 6
Part；By the processing of the softening agent, dermatine has preferable flexibility.
The present invention has the decoration manufacturing method in concave-convex decorative motifs soft quality epidermis face, described to have concave-convex decorative motifs
The decoration in soft quality epidermis face includes liner plate 1, and the liner plate 1 is stamped the soft quality leatheret 2 with concave-convex decorative motifs, the soft quality
Closed area between leatheret 2 and liner plate 1 is filled with expanded material, and production method is as follows：
（1）Soft quality leatheret is set to form recess by suction type；
（2）Full expanded material, lid liner plate are filled in depressed area；
（3）Expanded material is compacted and solidification.
Further, for reasonable design, above-mentioned steps（1）It is molded with negative-pressure adsorption leatheret 2.
Further, for reasonable design, above-mentioned steps（2）The depressed area of leatheret 2 is filled out with foamed plastic 3
It fills.
Further, for reasonable design, above-mentioned steps（3）In while be compacted to expanded material along with adding
Heat.
The present invention has the decoration process units in concave-convex decorative motifs soft quality epidermis face, has concave-convex decorative motifs soft quality
The decoration in epidermis face includes liner plate 1, and the liner plate 1 is stamped the soft quality leatheret 2 with concave-convex decorative motifs, and the soft quality is artificial
Closed area between skin 2 and liner plate 1 is filled with expanded material；Process units is as follows：Including molding machine, the molding machine
Including engine base 4, the engine base 4 is equipped with two closed slides 14, and workbench 12 with groove, the work are housed on the guide rail 14
Make to be fixed with cavity plate 15 with a depression in the groove of platform 12, the 151 area bottom of recess of the cavity plate 15 is provided with negative pressure hole 152, institute
State negative pressure hole 152 and air compressor machine（Negative pressure machine）Tracheae is connected to, and workbench 12 is hinged with press box 11, for being pressed on cavity plate 15 weeks
The top on side, the engine base 4 is equipped with pressing plate cylinder 8, and the output shaft 801 of the pressing plate cylinder passes through the upper surface of engine base 4, and end
End is fixedly connected with horizontal positioned pressing plate 6.
Further, for reasonable design, cylinder 9 of threading a needle is distributed in 6 upper surface of above-mentioned pressing plate, the cylinder 9 of threading a needle
Output end, which is connected with, threads a needle 901, and described thread a needle 901 passes through pressing plate 6, for 1 trepanning of liner plate, the outside of the cylinder 9 of threading a needle
Equipped with guide rod 7,7 one end of the guide rod is fixedly connected with pressing plate 6, and the other end is socketed with engine base 4, and 6 both sides of the pressing plate, which are fixed, to be connected
It is connected to gag lever post 10, promotion of the pressing plate 6 through pressing plate cylinder 8 moves downward, and when gag lever post 10 encounters workbench 12, pressing plate 6 stops
It only moves downward and pushes down liner plate 1, threading a needle at this time 901 moves downward and be provided with through-hole on liner plate 1, for artificial in compacting process
The discharge of gas in skin recess.
Further, for reasonable design, workbench cylinder 5, the workbench cylinder are horizontally fixed on above-mentioned engine base 4
Output shaft 502 be fixedly connected with workbench 12, the workbench 12 is between two closed slides 14；4 both ends of the engine base point
Not Zhuan You displacement sensor 13, the detection faces of institute's displacement sensors 13 with 12 side of workbench in the same plane, when artificial
Skin 2 is recessed on table 12 after molding, and workbench 12 is dragged to the underface of pressing plate 6 by workbench cylinder 5, in next step
Compacting is prepared, and displacement sensor 13 is accurately positioned for workbench 12.
Further, for reasonable design, above-mentioned workbench 12 is internally provided with heating device, the heating device, displacement
Sensor 13 and air compressor machine are electrically connected to the control cabinet in engine base 4, and gas tank, the gas tank are additionally provided in the engine base 4
It is supplied for pressing plate cylinder 8, workbench cylinder 5 and cylinder 9 of threading a needle, heating device includes being fixed on 15 lateral surface of cavity plate and bottom surface
Heating plate 16, when work, the thermal energy of heating plate 16 is transmitted to the recess of leatheret 2 from the lateral surface of cavity plate 15 and bottom surface, real
Now the foamed plastic 3 in recess is heated.
Above-mentioned to be filled with foamed plastic filling device 17, foamed plastic filling device 17 includes bearing 171, bearing
Fixed on 171 there are two barrels 174, and 174 lower section of barrel is equipped with booster pump 172, for pressing the foamed plastic 3 in barrel 174
Go out into filling pipe 175, the filling pipe 175 is fixedly connected with rotatable supporting rod 176, and control is additionally provided on bearing 171
Cabinet 172.
Specific implementation process：
By on the smooth cavity plate 15 for being laid in workbench 12 of soft quality leatheret 2, press box 11 is stirred by 2 edge of soft quality leatheret
It fixes and compresses, so that press box periphery is formed with 15 surface of cavity plate and seal, then start air compressor machine and set negative pressure value as -0.5 million
Pa, the closed area between soft quality leatheret 2 and recess 151 form negative pressure, soft quality leatheret 2 are adsorbed to and is close to be recessed
151 surface keeps air compressor machine（Negative pressure machine）Working condition, obtain the soft quality leatheret 2 with ring-shaped depression, mobile foaming modeling
Material filling pipe 175, full foamed plastic 3 is filled in recess, covers annular liner plate 1；Start workbench cylinder 5, by workbench 12
It is pulled to the underface of pressing plate 6, starts pressing plate cylinder 8, pushes down on pressing plate 6 to the surface of liner plate 1 and compacting, and set pressing force
For 0.5 megapascal, then start cylinder 9 of threading a needle, threading a needle 901 moves downward and open hole on liner plate 1, starts inside workbench 12
Heating plate 16, and heating 10 minutes is carried out to recess with the temperature of 150-160 degree, heating device is closed later, and pressing plate 6 is kept to press
Tight state 5 minutes, allows foamed plastic 3 to be cooled and solidified, to obtain the decoration with concave-convex decorative motifs soft quality epidermis face.
Claims (4)
1. a kind of process units with concave-convex decorative motifs soft quality epidermis face decoration, it is characterised in that：It is described that there are bumps
The decoration in decorative motifs epidermis face includes liner plate, and the liner plate is stamped the soft quality leatheret with bump maps line, the soft quality people
The closed area made between skin and liner plate is filled with expanded material；Process units is as follows：Including molding machine, the molding machine
Including engine base, the engine base is equipped with two closed slides, and workbench with groove is housed on the guide rail, the workbench it is recessed
Cavity plate with a depression is fixed in slot, the depressed area bottom of the cavity plate is provided with negative pressure hole, the negative pressure hole and air compressor machine tracheae
The top of connection, the engine base is equipped with pressing plate cylinder, and workbench is hinged with press box, for being pressed on cavity plate periphery, the pressure
The output shaft of plate cylinder passes through the upper surface of engine base, and end is fixedly connected with horizontal positioned pressing plate, the pressing plate upper surface
Cylinder of threading a needle is distributed with, the output end of the cylinder of threading a needle, which is connected with, threads a needle, described to thread a needle across pressing plate, for opening liner plate
The outside in hole, the cylinder of threading a needle is equipped with guide rod, and the guide rod is fixedly connected with the pressing plate, and the other end is socketed with engine base, institute
It states pressing plate both sides and is fixedly connected with gag lever post.
2. the process units with concave-convex decorative motifs soft quality epidermis face decoration according to claim 1, feature exist
In：The shape of the liner plate is annular, and material is plank.
3. the process units with concave-convex decorative motifs soft quality epidermis face decoration according to claim 1, feature exist
In：The expanded material is foamed plastic.
4. having the process units of concave-convex decorative motifs soft quality epidermis face decoration according to claim 1, it is characterised in that：
Workbench cylinder is horizontally fixed on the engine base, the output shaft of the workbench cylinder is fixedly connected with workbench, the work
Make platform between two closed slides；The engine base both ends are respectively provided with displacement sensor, the detection faces of institute's displacement sensors with
Workbench side is in the same plane；The workbench is internally provided with heating device, the heating device, displacement sensor and
Air compressor machine is electrically connected to the control cabinet in engine base, and gas tank is additionally provided in the engine base, and the gas tank is pressing plate cylinder, work
Platform cylinder and cylinder of threading a needle gas supply.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610261093.2A CN105711064B (en) | 2016-04-26 | 2016-04-26 | Decoration and manufacturing method with concave-convex decorative motifs soft quality epidermis face and process units |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610261093.2A CN105711064B (en) | 2016-04-26 | 2016-04-26 | Decoration and manufacturing method with concave-convex decorative motifs soft quality epidermis face and process units |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105711064A CN105711064A (en) | 2016-06-29 |
| CN105711064B true CN105711064B (en) | 2018-08-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610261093.2A Active CN105711064B (en) | 2016-04-26 | 2016-04-26 | Decoration and manufacturing method with concave-convex decorative motifs soft quality epidermis face and process units |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115520697B (en) * | 2022-11-07 | 2024-01-05 | 无锡市伟友汽摩配件有限公司 | Steam backrest production line that rubs |
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| CN1457992A (en) * | 2003-05-24 | 2003-11-26 | 何欣俊 | Method for making relief pattern |
| CN102642437A (en) * | 2012-03-02 | 2012-08-22 | 杭州锦尚装饰材料有限公司 | Carving and molding process of leather |
| CN104175782A (en) * | 2013-05-28 | 2014-12-03 | 李小能 | Leather carving background processing method and machine thereof |
| CN105082444A (en) * | 2015-07-15 | 2015-11-25 | 浙江三箭工贸有限公司 | Decorative plate die pressing method |
| CN105216210A (en) * | 2015-09-29 | 2016-01-06 | 宁波江北登特利医疗器械有限公司 | A kind of plastic uptake one sponge foaming formula leather mould and moulding process thereof |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7297390B2 (en) * | 2002-01-28 | 2007-11-20 | Simmons Richard A | Structural polymer core assembly, method of manufacture and method of use |
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2016
- 2016-04-26 CN CN201610261093.2A patent/CN105711064B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1457992A (en) * | 2003-05-24 | 2003-11-26 | 何欣俊 | Method for making relief pattern |
| CN102642437A (en) * | 2012-03-02 | 2012-08-22 | 杭州锦尚装饰材料有限公司 | Carving and molding process of leather |
| CN104175782A (en) * | 2013-05-28 | 2014-12-03 | 李小能 | Leather carving background processing method and machine thereof |
| CN105082444A (en) * | 2015-07-15 | 2015-11-25 | 浙江三箭工贸有限公司 | Decorative plate die pressing method |
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| CN105711064A (en) | 2016-06-29 |
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