CN105710482A - Sticky welding strip supply system for automatic solar cell series welding machine - Google Patents
Sticky welding strip supply system for automatic solar cell series welding machine Download PDFInfo
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- CN105710482A CN105710482A CN201610190340.4A CN201610190340A CN105710482A CN 105710482 A CN105710482 A CN 105710482A CN 201610190340 A CN201610190340 A CN 201610190340A CN 105710482 A CN105710482 A CN 105710482A
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- welding
- viscosity
- sticky
- viscosity welding
- station
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/082—Flux dispensers; Apparatus for applying flux
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
- B23K3/0638—Solder feeding devices for viscous material feeding, e.g. solder paste feeding
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a sticky welding strip supply system for an automatic solar cell series welding machine. The sticky welding strip supply system comprises a sticky welding strip station, a sticky welding strip butt welding device, a moving roller wheel set, a scaling powder spraying device, a sticky welding strip stretching and shaping device, a sticky welding strip butt welding spot inspecting device and a sticky welding strip cutting device; sticky welding strips on the sticky welding strip station sequentially pass through the sticky welding strip butt welding device, the moving roller wheel set, the scaling powder spraying device, the sticky welding strip stretching and shaping device, the sticky welding strip butt welding spot inspecting device and the sticky welding strip cutting device through a sticky welding strip supply assembly line. According to the system, the sticky welding strips can be fast replaced, just 10-20 seconds is needed for replacing the sticky welding strips through the system and the method, the time can be greatly reduced, and the equipment operating efficiency can be improved.
Description
Technical field
The present invention relates to the viscosity welding confession of a kind of automatic string welding machine produced for solar photovoltaic assembly
Answer system, belong to solar-photovoltaic technology field.
Background technology
Solar electrical energy generation is emerging renewable energy technologies, and utilize solar photovoltaic assembly generating be
The most most widely used a kind of solar energy generation technology.In the production of solar photovoltaic assembly, use
Crystal-silicon battery slice welding is cascaded by viscosity welding, is the main technique link produced.At present,
Solar photovoltaic assembly automatic string welding machine is used viscosity welding and crystal-silicon battery slice to be welded together
Become mainstream development trend.Viscosity welding packaging is usually and is wrapped on reel by viscosity welding, uses
Time viscosity welding reel is arranged on the viscosity welding settlement of automatic string welding machine again.Simultaneously will from reel
Viscosity welding leading-out end through viscosity weldering having moving rollers group and helps welding fluid groove by manual type, fixing
On viscosity welding stretch shaping machine structure.When viscosity welding makes to be finished soon, the most directly cut off stretching
Viscosity welding on rear side of reshaping device, the more lower viscosity welding reel of dismounting, the viscosity weldering of this some residual
Band is just wasted.New viscosity welding reel is installed the most again and viscosity welding leading-out end is fixed on
On viscosity welding stretch shaping machine structure.Welded by stretch shaping machine structure tensile viscosity after the work of automatic string welding machine
Band, and carry out cutting and be shaped as suitable viscosity welding section, enter welding post welding.
The viscosity welding substitute mode using this solar photovoltaic assembly automatic string welder system mainly has
Two shortcomings: the first, old viscosity welding reel cannot have been made full use of；Can make after general replacement
Become the waste of old viscosity welding reel last 4-5 rice viscosity welding.And after changing, need the most artificial traction
Viscosity welding is through mobile roller group and helps welding fluid groove and is fixed on stretch shaping machine structure, these groups of people
The viscosity welding length of work pull-out is typically at 2-3 rice.Use manual type stretching fixing would generally cause viscous
Property welding Folding Deformation, as used this partial cohesive welding welding can reduce welding quality, generally this portion
Point viscosity welding also can be removed and cause waste.A general automatic series welding having two welding posts
Machine at least consumes volume tens viscosity weldings for one day, thus can calculate and change the viscosity welding waste phase caused
When considerable.
The second, owing to needing the most artificial traction viscosity welding through complicated mobile roller group and to help after changing
Welding fluid groove is also fixed, and wastes time and energy, and it is general also that skilled operator changes volume viscosity welding
Need to shut down 5 minutes, it reduce welding production efficiency.Additionally when manually drawing, through driving section
Part and metal cell body too increase the risk that operator's hand is injured.
3rd, the viscosity welding that existing automatic string welder system more renews, when artificial traction viscosity weldering
When band is through mobile roller group, easily cause the distortion of viscosity welding, be at this moment accomplished by another one operation
Personnel check in the pull-out end cooperation of roller group, distortion section are removed, reduce replacing efficiency.
Summary of the invention
Goal of the invention: present invention aims to the deficiencies in the prior art, it is provided that a kind of for too
The viscosity welding supply system of sun energy battery automatic string welding machine, this supply system can quick-replaceable viscosity
Welding reel, essentially eliminates the probability that viscosity welding is distorted in Renewal process, and it is right to reduce
The waste of viscosity welding, improves welding production efficiency.
Technical scheme: a kind of viscosity welding for solaode automatic string welding machine of the present invention
Supply system, including viscosity welding station, viscosity welding butt welding connection device, mobile roller group, helps
Solder flux spray equipment, viscosity welding stretching apparatus for shaping, viscosity welding dock solder joint inspection device and glue
Property cutting device for welding strip；
Viscosity welding on described viscosity welding station supplies streamline by viscosity welding, sequentially passes through
Viscosity welding butt welding connection device, mobile roller group, Welding compound spraying coater, viscosity welding stretch whole
Shape device, viscosity welding docking solder joint inspection device and viscosity cutting device for welding strip；
Described viscosity welding station includes two groups of stations, when the viscosity welding on one group of station enters viscosity
When welding streamline is in use state, the viscosity welding on another group station is in resting state；When
At the end of viscosity welding on one group of station uses, the viscosity welding being in resting state enters use shape
State, the most alternately；
When the viscosity welding of two groups of stations is used alternatingly, described viscosity welding butt welding connection device will be logical
Cross the tail end of the viscosity welding of the previous group station of this device and the head end of the viscosity welding of later group station
Docking welding；
Described viscosity welding docking solder joint inspection device is for the butt welding of two groups of station viscosity weldings of detection
Contact, and rejected after the cutting of this section by viscosity cutting device for welding strip.
Improving technique scheme further, described viscosity welding butt welding connection device includes apparatus main body,
Have on described apparatus main body be easy to viscosity welding through and the hole, location docked, on described apparatus main body
It is provided with compression module and welding module, for the viscosity welding of docking in hole, location is compressed and welded.
Further, hole, described location includes two groups, when one group of location Kong Zhongyou is in use state
When viscosity welding passes, in another group, penetrate the head end of standby viscosity welding, described compression module and weldering
Connection module can slide on apparatus main body, and the viscosity welding of docking in hole, two groups of location is compressed and welded.
Further, described apparatus main body is provided with perforating mechanism, near two groups of viscosity welderings
Band docking solder joint position punching, described viscosity welding docking solder joint inspection device include detect sensor,
Controlling device and alarming device, described detection sensor and alarming device are connected with control device respectively,
When detecting sensor and the hole on viscosity welding being detected, send by controlling device control alarming device
Warning.
Further, this system also includes viscosity welding consumption alarm device, cuts including with viscosity welding
Cutting metering apparatus, computer and warning system that device connects, described metering apparatus is with warning system respectively
Connect with computer.
A kind of method carrying out viscosity welding supply by above-mentioned viscosity welding supply system, including such as
Lower step:
(1) by being in the viscosity welding of use state by supply streamline, viscosity weldering is sequentially passed through
Band butt welding connection device, mobile roller group, Welding compound spraying coater, viscosity welding stretching apparatus for shaping,
Viscosity welding docking solder joint inspection device and viscosity cutting device for welding strip, start whole viscosity welding supply
System；
(2) when be in the usage amount of viscosity welding of use state fast at the end of, suspend viscosity welding
Supply system, by the head end of the tail end of the viscosity welding of previous group station Yu the viscosity welding of resting state
Docking welding, the viscosity welding on two groups of stations is used alternatingly；
(3) viscosity welding supply system is continued to run with, when the docking solder joint inspection device inspection of viscosity welding
After measuring the butt welding contact of two groups of station viscosity weldings, by viscosity cutting device for welding strip, this section is cut
Reject after cutting.
Improve above-mentioned Supply Method further, described step (two) is in the viscosity of use state
Inspection method at the end of the usage amount of welding is fast is: by metering apparatus record viscosity welding cutting dress
Putting the number of times of cutting, send the data of record to computer, computer is calculated by the Cutting Length set
The usage amount of viscosity welding, compares calculated usage amount with predetermined value, when difference reaches to report to the police
During value, computer controls warning system and sends warning, reminds operator to change viscosity welding.
Improve above-mentioned Supply Method further, viscosity welding butt welding spot check in described step (three)
Look into device and detect the docking solder joint of two groups of station viscosity weldings method particularly includes: when step (two) two
When viscosity welding docking on group station is welded, on viscosity welding, the position near docking solder joint leads to
Cross perforating mechanism punching, detection sensor is being set near viscosity cutting device for welding strip position, is working as spy
Survey sensor to control alarming device and send warning by controlling device when detecting hole, by operator or
This section that viscosity cutting device for welding strip is cut off by automation equipment is rejected.
Compared with prior art, it provides the benefit that the present invention: (1) can quickly carry out viscosity welding
Changing, being replaced viscosity welding by system and method scheme of the present invention only needs 10-20 second,
The time can be greatly saved, improve equipment operating efficiency；(2) this viscosity welding substitute mode is used,
Change volume viscosity welding and only need to cut off the viscosity welding of about half meter, the utilization of viscosity welding can be improved
Rate, is greatly reduced waste；(3) this viscosity welding substitute mode essentially eliminates viscosity welding more
The probability being distorted during changing, further increases production efficiency.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below by right
In embodiment or description of the prior art, the required accompanying drawing used is briefly described, it should be apparent that,
Accompanying drawing in describing below is only some embodiments of the present invention, for those of ordinary skill in the art
From the point of view of, on the premise of not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the viscosity welding supply system for solaode automatic string welding machine of the present invention
Structural representation；
Fig. 2 is the structural representation of viscosity welding butt welding connection device of the present invention.
In figure: 1, viscosity welding butt welding connection device main body；2, hole, location；3, viscosity welding docking
Welder；4, welding module；5, perforating mechanism；6, roller group is moved；7, scaling powder spraying
Device；8, viscosity welding stretching apparatus for shaping；9, detection sensor；10, viscosity welding cutting dress
Put.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is entered
Row clearly and completely describes, it is clear that described embodiment is only a part of embodiment of the present invention,
Rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art are not having
There is on the premise of making creative work the every other embodiment obtained, broadly fall into present invention protection
Scope.
As it is shown in figure 1, a kind of viscosity welding supply system for solaode automatic string welding machine,
Including viscosity welding consumption alarm device, viscosity welding station, viscosity welding butt welding connection device 3, move
Dynamic roller group 6, Welding compound spraying coater 7, viscosity welding stretching apparatus for shaping 8, the docking of viscosity welding
Solder joint inspection device and viscosity cutting device for welding strip 10；Described viscosity welding consumption alarm device include with
Metering apparatus, computer and the warning system that viscosity cutting device for welding strip connects, described metering apparatus and report
Alarm system connects with computer respectively.
Viscosity welding on described viscosity welding station supplies streamline by viscosity welding, sequentially passes through
Viscosity welding butt welding connection device 3, mobile roller group 6, Welding compound spraying coater 7, viscosity welding draw
Stretch apparatus for shaping 8, viscosity welding docking solder joint inspection device and viscosity cutting device for welding strip 10, cutting
After viscosity welding section by automatic string welding machine and welding of battery film；
Described viscosity welding station includes two groups of stations, when the viscosity welding on one group of station enters viscosity
When welding streamline is in use state, the viscosity welding on another group station is in resting state；When
At the end of viscosity welding on one group of station uses, the viscosity welding being in resting state enters use shape
State, the most alternately；
When the viscosity welding of two groups of stations is used alternatingly, described viscosity welding butt welding connection device will be logical
Cross the tail end of the viscosity welding of the previous group station of this device and the head end of the viscosity welding of later group station
Docking welding；
Described viscosity welding docking solder joint inspection device is for the butt welding of two groups of station viscosity weldings of detection
Contact, and rejected after the cutting of this section by viscosity cutting device for welding strip 10.
Described viscosity welding butt welding connection device includes apparatus main body 1, described apparatus main body has and is easy to
Viscosity welding passes and the hole, location 2 docked, and hole, described location includes two groups, when one group positions Kong Zhongyou
It is in the viscosity welding of use state when passing, in another group, penetrates the head end of standby viscosity welding, institute
Stating apparatus main body 1 and be provided with compression module and welding module 4, described compression module and welding module 4 can
Apparatus main body slides, the viscosity welding of docking in hole, two groups of location is compressed and welds, described pressure
Tight module can be the device of screw or other similar functions, welding module can use magnetic discharge welding,
Flatiron or other welding manner.
Being provided with perforating mechanism 5 on described apparatus main body 1, described perforating mechanism 5 can be at apparatus main body 1
Upper movement, near two groups of viscosity welding docking solder joint position punchings, described viscosity welding pair
Connect solder joint inspection device to include detecting sensor 9, controlling device and alarming device, described detection sensor
9 and alarming device respectively with control device is connected, when detect sensor 9 hole on viscosity welding detected
Time, control alarming device send warning by controlling device, described control device simultaneously with viscosity welding
The relevant auxiliary travel mechanism of cutter sweep connects, and controls relevant auxiliary travel mechanism by controlling device
Viscosity cutting device for welding strip is moved forward a segment distance, only need to be by little for containing porose and docking solder joint
Reject after section cutting, then reset and carry out the cutting of normal viscosity welding, improve viscosity welding as far as possible
Utilization ratio.
The invention provides and a kind of carry out viscosity welding supply by above-mentioned viscosity welding supply system
Method, comprises the steps:
(1) by being in the viscosity welding of use state by supply streamline, viscosity weldering is sequentially passed through
Band butt welding connection device, mobile roller group, Welding compound spraying coater, viscosity welding stretching apparatus for shaping,
Viscosity welding docking solder joint inspection device and viscosity cutting device for welding strip, start whole viscosity welding supply
System；
(2) when be in the usage amount of viscosity welding of use state fast at the end of, suspend viscosity welding
Supply system, extracts out the tail end of the viscosity welding of previous group station from hole, location and positions hole with another
Head end docking welding in another hole, location of viscosity welding of resting state, viscous on two groups of stations
Property welding two groups location hole in be used alternatingly；
(3) viscosity welding supply system is continued to run with, when the docking solder joint inspection device inspection of viscosity welding
After measuring the butt welding contact of two groups of station viscosity weldings, by viscosity cutting device for welding strip, this section is cut
Reject after cutting.
Inspection at the end of the usage amount of the viscosity welding being in use state in described step (two) is fast
Method is: by the number of times of metering apparatus record viscosity cutting device for welding strip cutting, by the data of record
Sending computer to, computer calculates the usage amount of viscosity welding by the Cutting Length set, and will calculate
To usage amount compare with predetermined value, when difference reaches alarming value, computer control warning system send
Report to the police, remind staff to change viscosity welding.
In described step (three), viscosity welding docking solder joint inspection device detects two groups of station viscosity weldings
Docking solder joint method particularly includes: when the viscosity welding on (two) two groups of stations of step docks welding
Time, on viscosity welding, punched by perforating mechanism in the position near docking solder joint, near viscosity
Cutting device for welding strip position arranges detection sensor, when detecting when sensor detects hole by controlling
Device controls alarming device and sends warning, controls relevant auxiliary travel mechanism simultaneously and is cut by viscosity welding
Device moves forward a segment distance, by containing porose and docking solder joint a bit of cutting after by operator
Or this section rejecting that viscosity cutting device for welding strip is cut off by automation equipment.
The above is the preferred embodiment of the present invention, it is noted that general for the art
For logical technical staff, under the premise without departing from the principles of the invention, it is also possible to make some improvement and
Retouching, these improvements and modifications are also considered as protection scope of the present invention.
Claims (5)
1. the viscosity welding supply system for solaode automatic string welding machine, it is characterised in that
Including viscosity welding station, viscosity welding butt welding connection device, mobile roller group, scaling powder spraying dress
Put, viscosity welding stretching apparatus for shaping, viscosity welding dock solder joint inspection device and the cutting of viscosity welding
Device；
Viscosity welding on described viscosity welding station supplies streamline by viscosity welding, sequentially passes through
Viscosity welding butt welding connection device, mobile roller group, Welding compound spraying coater, viscosity welding stretch whole
Shape device, viscosity welding docking solder joint inspection device and viscosity cutting device for welding strip；
Described viscosity welding station includes two groups of stations, when the viscosity welding on one group of station enters viscosity
When welding streamline is in use state, the viscosity welding on another group station is in resting state；When
At the end of viscosity welding on one group of station uses, the viscosity welding being in resting state enters use shape
State, the most alternately；
When the viscosity welding of two groups of stations is used alternatingly, described viscosity welding butt welding connection device will be logical
Cross the tail end of the viscosity welding of the previous group station of this device and the head end of the viscosity welding of later group station
Docking welding；
Described viscosity welding docking solder joint inspection device is for the butt welding of two groups of station viscosity weldings of detection
Contact, and rejected after the cutting of this section by viscosity cutting device for welding strip.
Viscosity welding for solaode automatic string welding machine the most according to claim 1 is supplied
System, it is characterised in that described viscosity welding butt welding connection device includes apparatus main body, described device
Have in main body be easy to viscosity welding through and the hole, location docked, described apparatus main body is provided with compression
Module and welding module, for compressing the viscosity welding of docking in hole, location and weld.
Viscosity welding for solaode automatic string welding machine the most according to claim 2 is supplied
System, it is characterised in that hole, described location includes two groups, when one group of location Kong Zhongyou is in use shape
When the viscosity welding of state passes, in another group, penetrate the head end of standby viscosity welding, described compression module
Can slide on apparatus main body with welding module, by two groups location hole in docking viscosity welding compress with
Welding.
4. according to the viscosity welding for solaode automatic string welding machine described in Claims 2 or 3
Supply system, it is characterised in that be provided with perforating mechanism on described apparatus main body, near two
Group viscosity welding docking solder joint position punching, described viscosity welding docking solder joint inspection device includes visiting
Survey sensor, control device and alarming device, described detection sensor and alarming device respectively with control
Device connects, and when detecting sensor and the hole on viscosity welding being detected, controls alert by controlling device
Showing device sends warning.
Viscosity welding for solaode automatic string welding machine the most according to claim 1 is supplied
System, it is characterised in that this system also includes viscosity welding consumption alarm device, welds including with viscosity
Metering apparatus, computer and the warning system connected with cutter sweep, described metering apparatus and warning system
Connect with computer respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610190340.4A CN105710482A (en) | 2016-03-30 | 2016-03-30 | Sticky welding strip supply system for automatic solar cell series welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610190340.4A CN105710482A (en) | 2016-03-30 | 2016-03-30 | Sticky welding strip supply system for automatic solar cell series welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105710482A true CN105710482A (en) | 2016-06-29 |
Family
ID=56158252
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610190340.4A Pending CN105710482A (en) | 2016-03-30 | 2016-03-30 | Sticky welding strip supply system for automatic solar cell series welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105710482A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0095843A2 (en) * | 1982-05-28 | 1983-12-07 | AMP INCORPORATED (a New Jersey corporation) | Photovoltaic cell interconnect |
| EP1110662A1 (en) * | 1999-12-17 | 2001-06-27 | Sidmar N.V. | Process and installation for reducing and eliminating joint gap opening during high energy beam welding of abutted metal parts |
| CN102640302A (en) * | 2009-09-16 | 2012-08-15 | 3S集团 | Method for operating a stringer and stringer |
| CN103199155A (en) * | 2013-03-29 | 2013-07-10 | 中电电气（南京）光伏有限公司 | Interconnecting strip supply system and method used for photovoltaic area automatic welder |
| CN103372698A (en) * | 2012-04-19 | 2013-10-30 | 宁夏小牛自动化设备有限公司 | Full-automatic series welding line for solar cells |
| CN104785972A (en) * | 2015-04-28 | 2015-07-22 | 阿特斯(中国)投资有限公司 | Photovoltaic cell piece series welding device and method |
-
2016
- 2016-03-30 CN CN201610190340.4A patent/CN105710482A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0095843A2 (en) * | 1982-05-28 | 1983-12-07 | AMP INCORPORATED (a New Jersey corporation) | Photovoltaic cell interconnect |
| EP1110662A1 (en) * | 1999-12-17 | 2001-06-27 | Sidmar N.V. | Process and installation for reducing and eliminating joint gap opening during high energy beam welding of abutted metal parts |
| CN102640302A (en) * | 2009-09-16 | 2012-08-15 | 3S集团 | Method for operating a stringer and stringer |
| CN103372698A (en) * | 2012-04-19 | 2013-10-30 | 宁夏小牛自动化设备有限公司 | Full-automatic series welding line for solar cells |
| CN103199155A (en) * | 2013-03-29 | 2013-07-10 | 中电电气（南京）光伏有限公司 | Interconnecting strip supply system and method used for photovoltaic area automatic welder |
| CN104785972A (en) * | 2015-04-28 | 2015-07-22 | 阿特斯(中国)投资有限公司 | Photovoltaic cell piece series welding device and method |
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Application publication date: 20160629 |