CN105710094A - Cleaning device and cleaning method for high-pressure pneumatic pipeline - Google Patents
Cleaning device and cleaning method for high-pressure pneumatic pipeline Download PDFInfo
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- CN105710094A CN105710094A CN201610160949.7A CN201610160949A CN105710094A CN 105710094 A CN105710094 A CN 105710094A CN 201610160949 A CN201610160949 A CN 201610160949A CN 105710094 A CN105710094 A CN 105710094A
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- handle
- cleaned
- trigger
- cleaning
- pipeline
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/04—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes
- B08B9/053—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction
- B08B9/055—Cleaning the internal surfaces; Removal of blockages using cleaning devices introduced into and moved along the pipes moved along the pipes by a fluid, e.g. by fluid pressure or by suction the cleaning devices conforming to, or being conformable to, substantially the same cross-section of the pipes, e.g. pigs or moles
- B08B9/0553—Cylindrically shaped pigs
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- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention discloses a cleaning device for a high-pressure pneumatic pipeline. The cleaning device comprises a handle, wherein a manual air valve is arranged on the handle; a trigger is arranged on the handle; the trigger is in contact with the manual air valve; the handle is connected with one end of a connection sleeve; the other end of the connection sleeve is connected with a connection disc; the connection disc is hinged to a butt joint cover; one side of the connection disc is also hinged to a lock catch handle; the lock catch handle is hinged to a lock catch head; a reducing sleeve is arranged in the butt joint cover; and a quick coupling is arranged at the bottom of the handle. The invention further discloses a cleaning method for utilizing the cleaning device. By adopting the high-pressure pneumatic pipeline cleaning device, oil dirt adhering to the inner wall of an oil pipe can be cleaned up, and industrial pipelines with different specifications can be cleaned in different environments, so that a good effect is achieved in practical use; and furthermore, the device is simple in structure, low in cost and easy for promotion. By adopting the high-efficient cleaning method for industrial pipelines, various industrial pipelines can be cleaned in a high-efficient, high-quality, contamination-free and damage-free manner.
Description
Technical field
The invention belongs to pneumatic means technical field, be specifically related to a kind of high-pressure pneumatic pipeline washing device, further relate to utilize the cleaning method of above-mentioned rinser.
Background technology
Industrial pipeline has substantial amounts of application in industry spot, and such as industries such as hydraulic pressure, pneumatic, light industrys, follow-up work can be caused fault by impurity in pipeline and on attachment pipeline inner wall, dust, fouling product etc..It is thus desirable to pipeline install and when safeguarding to pipeline in and attachment pipeline inner wall on impurity, dust, fouling product etc. be carried out.And the main method that industrial pipeline cleans at present has: utilize ultrasound wave, wire brush, use oil or chemical solvent cleans, high-pressure water jet rinses, air-flow blows, but these methods are a bit costly, some scavenging period is long, bend pipe and long tube can not be cleaned by some, after some cleans, chemical reagent has residual contamination environment, but also can bring danger to user.
Summary of the invention
It is an object of the invention to provide a kind of high-pressure pneumatic pipeline washing device, solve the cost height of existing rinser existence and the problem of scavenging period length.
The purpose of the present invention also provides for the cleaning method of above-mentioned rinser.
The first technical scheme of the present invention is, a kind of high-pressure pneumatic pipeline washing device, it is characterized in that, including hands handle, handle is provided with Manual gas valve, Manual gas valve includes valve pocket, spool it is provided with in valve pocket, spool is connected with handle by spring a, handle is additionally provided with trigger, trigger contacts with spool, handle is connected with one end of adapter sleeve, the other end of adapter sleeve connects with being connected dish, connection dish is hinged with docking cover, the side of connection dish is also hinged with lock catch shank, lock catch shank is hinged with snap close head, drill holder it is provided with in docking cover, the bottom of handle is provided with snap joint, on handle, Manual gas valve is arranged above plug.
The feature of the first technical scheme of the present invention also resides in:
Connection dish is connected with handle by locking ball, spring b, holding screw.
Handle includes the pipe screwed hole for placing snap joint, handle also includes the valve pocket installing hole for placing Manual gas valve, the side of valve pocket installing hole is provided with the spring base for placing spring a, handle also includes the trigger mounting groove for installing trigger, handle also includes the first installing hole for installing adapter sleeve, handle also include for placement positioning steel ball, spring b, holding screw hole, location, handle is additionally provided with ripple type and holds portion, the drift angle of handle has suppending hole.
Location male cone (strobilus masculinus) that drill holder includes sequentially coaxially connecting, varying diameter portion, junction surface, the location internal diameter of male cone (strobilus masculinus), the internal diameter of varying diameter portion, junction surface internal diameter be sequentially reduced, location male cone (strobilus masculinus) embeds in described docking cover.
The second technical scheme of the present invention is, the cleaning method of a kind of high-pressure pneumatic pipeline, specifically implements according to following steps:
Step 1: clean and prepare
Step 1.1: determine the specification of drill holder according to the internal diameter of industrial pipeline to be cleaned；
Step 1.2: determine the specification cleaning consumptive material according to the internal diameter of industrial pipeline to be cleaned；
Step 1.3: high-pressure air source is accessed snap joint；
Step 2: cleaning process
Step 2.1: lift lock catch shank and snap close head is disengaged with docking cover, docking cover is opened；
Step 2.2: drill holder step 1.1 prepared is loaded in docking cover；
Step 2.3: cleaning consumptive material step 1.2 prepared loads in connection dish；
Step 2.4: will be equipped with the docking cover of drill holder and cover, pressure lock catch shank makes snap close head and docking cover laminating, pins docking cover；
Step 2.5: hold handle, stretches into drill holder in the endoporus of industrial pipeline to be cleaned；
Step 2.6: detain trigger, gases at high pressure act on cleaning consumptive material by valve pocket and spool so that it is through industrial pipeline, utilize the resilience cleaning consumptive material and flexibility that industrial pipeline inner tubal wall is carried out；
Step 2.7: repeat step 2.1-step 2.6, until industrial pipeline is cleaned up by unchanged being of pure white color cleaning consumptive material；
Step 3: cleaned
High-pressure air source is pulled up from snap joint, then drill holder is separated with cleaned industrial pipeline, finally will clean consumptive material and take out from connection dish.
The feature of the second technical scheme of the present invention also resides in:
Step 2.1-step 2.6 is in triplicate.
The invention has the beneficial effects as follows: one high-pressure pneumatic pipeline washing device of the present invention, the cleaning oil pollution that can be adhered to by tube inner wall is clean, and it is capable of under varying environment and the industrial pipeline of all size is carried out, achieve good effect in actual applications, additionally, this apparatus structure is simple, and cost is low, it is easy to promote.The industrial pipeline high-efficiency washing method of the present invention, it is possible to various industrial pipelines carry out high-quality, cleaning pollution-free, undamaged efficiently, and the operation and maintenance for industrial pipeline provides safeguard.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 2 is the structural representation of handle in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 3 is the structural representation of valve pocket in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 4 is the structural representation of spool in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 5 is the structural representation of adapter sleeve in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 6 is the structural representation of connection dish in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 7 is the structural representation of docking cover in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 8 is the structural representation of snap close in a kind of high-pressure pneumatic pipeline washing device of the present invention；
Fig. 9 is the structural representation of drill holder in a kind of high-pressure pneumatic pipeline washing device of the present invention.
In figure, 1. handle, 101. pipe screwed holes, 102. ripple types hold portion, 103. valve pocket installing holes, 104. trigger mounting grooves, 105. first installing holes, 106. holes, location, 107. suppending holes, 108. spring bases；
2. valve pocket, 201. cross pores, 202. screw threads, 203. spool sliding eyes；
3. spool, 301. spring pressure heads, 302. cross headroom, 303. sliding surfaces, 304. trigger pressure heads；
4. trigger；
5. adapter sleeve, 501. location ball-and-sockets, 502. air flues；
6. connection dish, 601. install screwed hole, 602. second mounting ears, 603. putting holes, 604. first mounting ears；
7. docking cover, 701. location inner conical surfaces, 702. fore shaft grooves, 703. pin-and-holes；
8. lock catch shank, 9. snap close head, 901. snap close face, 10. the first pins, 11. second pins, 12. spring a, 13. plugs, 14. locking balls, 15. spring b, 16. holding screws, 17. the 3rd pins, 18. the 4th pins, 19. clean consumptive material；
20. drill holder, 20-1. positions male cone (strobilus masculinus), 20-2. varying diameter portion, 20-3. junction surface；
21. industrial pipeline, 22. snap joints.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, the present invention is described in detail.
One high-pressure pneumatic pipeline washing device of the present invention, as shown in Figure 1, including handle 1, as shown in Figure 2, the valve pocket installing hole 103 of handle 1 is built with Manual gas valve, as shown in Figure 3, Manual gas valve includes valve pocket 2, the sidewall of valve pocket 2 is connected with handle 1 by screw thread 202, valve pocket 2 is opened cross pore 201, on handle 1, cross pore 201 is arranged above plug 13, it is provided with spool 3 in the spool sliding eye 203 of valve pocket 2, as shown in Figure 4, the spring pressure head 301 of spool 3 contacts with spring a12, spring a12 is arranged in spring base 108, the trigger pressure head 304 of spool 3 contacts with trigger 4, trigger 4 is arranged in the trigger mounting groove 104 of handle 1 by the 4th pin 18, the surface of spool 3 is sliding surface 303, it was provided with headroom 302 in the middle of spool 3；Being additionally provided with ripple type on handle 1 and hold portion 102, the drift angle of handle 1 has suppending hole 107.
The right side of adapter sleeve 5 is arranged in the first installing hole 105 of handle 1, as shown in Figure 5, adapter sleeve 5 is provided with location ball-and-socket 501, it it is the air flue 502 of hollow in the middle of adapter sleeve 5, as shown in Figure 6, the left side of adapter sleeve 5 is connected with the installation screwed hole 601 being connected dish 6 by screw thread, by the locking ball 14 in the hole 106, location being contained in handle 1, spring b15, with holding screw 16, connection dish 6 and handle 1 are fixed on one, connection dish 6 is additionally provided with for placing the putting hole 603 cleaning consumptive material, as shown in Figure 7, first mounting ear 604 of connection dish 6 is hinged with the pin-and-hole 703 of docking cover 7 by the 3rd pin 17, as shown in Figure 8, second mounting ear 602 of connection dish 6 is hinged with lock catch shank 8 by the second pin 11, lock catch shank 8 is hinged with snap close head 9 by the first pin 10, the snap close face 901 of snap close head 9 is buckled in the fore shaft groove 702 of docking cover 7, as shown in Figure 9, the location male cone (strobilus masculinus) 20-1 of drill holder 20 is loaded in the location inner conical surface 701 of docking cover 7, varying diameter portion 20-2 coaxially it is connected with in turn with location male cone (strobilus masculinus) 20-1, junction surface 20-3, cleaning consumptive material passage 20-4 is constituted in the middle of they three, the internal diameter of location male cone (strobilus masculinus) 20-1, the internal diameter of varying diameter portion 20-2, the internal diameter of junction surface 20-3 is sequentially reduced, junction surface 20-3 is connected with industrial pipeline 21, it is provided with snap joint 22 in the lower tube screwed hole 101 of handle 1.
The cleaning method of a kind of high-pressure pneumatic pipeline of the present invention, specifically implements according to following steps:
Step 1: clean and prepare
Step 1.1: determine the specification of (or customization) drill holder 20 according to the internal diameter of industrial pipeline 21 to be cleaned；Wherein, drill holder 20 is made up of engineering plastics, it is ensured that it has good elasticity to be adapted to；
Step 1.2: determine that (or customization) cleans the specification of consumptive material 19 according to the internal diameter of industrial pipeline 21 to be cleaned；Wherein, cleaning consumptive material 19 and be made up of macromolecule mixture, for pure white color after making, resilience and flexibility are good, have certain hardness and tear strength, and reusable 15-20 time (needing to clean), specification is clean industrial pipeline 21 internal diameter 120%；
Step 1.3: high-pressure air source is accessed snap joint 22；
Step 2: cleaning process
Step 2.1: lifting lock catch shank 8 and the snap close face 901 of snap close head 9 is disengaged with the lock buckling groove 702 of docking cover 7, docking cover 7 is opened around the 3rd pin 17；
Step 2.2: the drill holder 20 step 1.1 prepared is loaded on the location inner conical surface 701 of docking cover 7 by its location male cone (strobilus masculinus) 20-1；
Step 2.3: what step 1.2 prepared cleans in the cleaning consumptive material putting hole 603 that consumptive material 19 loads connection dish 6；
Step 2.4: will be equipped with the docking cover 7 of drill holder 20 and cover around the 3rd pin 17, pressure lock catch shank 8 makes the snap close face 901 of snap close head 9 fit with the lock buckling groove 702 of docking cover 7, pins docking cover 7；
Step 2.5: hold handle 1, stretches into the junction surface 20-3 of drill holder 20 in the endoporus of industrial pipeline 21 to be cleaned；
Step 2.6: detain trigger 4, gases at high pressure act on cleaning consumptive material 19 by the cross pore 201 of valve pocket 2 and the headroom 302 of crossing of spool 3, pass through industrial pipeline 21, utilize the resilience cleaning consumptive material 19 and flexibility that industrial pipeline 21 inner tubal wall is carried out；
Step 2.7: repeat step 2.1-step 2.6, until industrial pipeline 21 is cleaned up by unchanged being of pure white color cleaning consumptive material 19, generally has only in triplicate；
Step 3: cleaned
High-pressure air source is pulled up from snap joint 22, then drill holder 20 is separated with cleaned industrial pipeline 21, finally will clean consumptive material 19 and take out from connection dish 6.
One high-pressure pneumatic pipeline washing device of the present invention, it is possible to the cleaning oil pollution adhered to by tube inner wall is clean, and it is capable of under varying environment the industrial pipeline of all size is carried out, achieve good effect in actual applications, it addition, this apparatus structure is simple, cost is low, it is easy to promote.The cleaning method of a kind of high-pressure pneumatic pipeline of the present invention, it is possible to various industrial pipelines carry out high-quality, cleaning pollution-free, undamaged efficiently, and the operation and maintenance for industrial pipeline provides safeguard.
Claims (6)
1. a high-pressure pneumatic pipeline washing device, it is characterized in that, including handle (1), handle is provided with Manual gas valve on (1), Manual gas valve includes valve pocket (2), spool (3) it is provided with in valve pocket (2), spool (3) is connected with handle (1) by spring a (12), handle (1) is additionally provided with trigger (4), trigger (4) contacts with spool (3), handle (1) is connected with one end of adapter sleeve (5), the other end of adapter sleeve (5) connects with being connected dish (6), connection dish (6) is hinged with docking cover (7), the side of connection dish (6) is also hinged with lock catch shank (8), lock catch shank (8) is hinged with snap close head (9), drill holder (20) it is provided with in docking cover (7), the bottom of handle (1) is provided with snap joint (22), on handle (1), Manual gas valve is arranged above plug (13).
2. a kind of high-pressure pneumatic pipeline washing device according to claim 1, it is characterized in that, described connection dish (6) is connected with described handle (1) by locking ball (14), spring b (15), holding screw (16).
3. a kind of high-pressure pneumatic pipeline washing device according to claim 2, it is characterized in that, described handle (1) includes the pipe screwed hole (101) for placing described snap joint (22), described handle (1) also includes the valve pocket installing hole (103) for placing described Manual gas valve, the side of valve pocket installing hole (103) is provided with the spring base (108) for placing described spring a (12), described handle (1) also includes the trigger mounting groove (104) for installing described trigger (4), described handle (1) also includes the first installing hole (105) for installing adapter sleeve (5), described handle (1) also includes for placing described locking ball (14), spring b (15), the hole, location (106) of holding screw (16), described handle (1) is additionally provided with ripple type and holds portion (102), the drift angle of described handle (1) has suppending hole (107).
4. a kind of high-pressure pneumatic pipeline washing device according to claim 1, it is characterized in that, location male cone (strobilus masculinus) (20-1) that described drill holder (20) includes sequentially coaxially connecting, varying diameter portion (20-2), junction surface (20-3), location male cone (strobilus masculinus) (20-1) internal diameter, the internal diameter of varying diameter portion (20-2), junction surface (20-3) internal diameter be sequentially reduced, location male cone (strobilus masculinus) (20-1) embed in described docking cover (7).
5. the cleaning method of a high-pressure pneumatic pipeline, it is characterised in that the structure of the rinser of employing is:
Including handle (1), handle is provided with Manual gas valve on (1), Manual gas valve includes valve pocket (2), spool (3) it is provided with in valve pocket (2), spool (3) is connected with described handle (1) by spring a (12), handle (1) is additionally provided with trigger (4), trigger (4) contacts with spool (3), handle (1) is connected with one end of adapter sleeve (5), the other end of adapter sleeve (5) connects with being connected dish (6), connection dish (6) is hinged with docking cover (7), the side of connection dish (6) is also hinged with lock catch shank (8), lock catch shank (8) is hinged with snap close head (9), drill holder (20) it is provided with in docking cover (7), the bottom of handle (1) is provided with snap joint (22), on described handle (1), described Manual gas valve is arranged above plug (13)；
Specifically implement according to following steps:
Step 1: clean and prepare
Step 1.1: determine the specification of drill holder (20) according to the internal diameter of industrial pipeline to be cleaned (21)；
Step 1.2: determine the specification cleaning consumptive material (19) according to the internal diameter of industrial pipeline to be cleaned (21)；
Step 1.3: high-pressure air source is accessed snap joint (22)；
Step 2: cleaning process
Step 2.1: lift lock catch shank (8) and snap close head (9) is disengaged with docking cover (7), docking cover (7) is opened；
Step 2.2: the drill holder (20) step 1.1 prepared is loaded in docking cover (7)；
Step 2.3: the cleaning consumptive material (19) step 1.2 prepared loads in connection dish (6)；
Step 2.4: will be equipped with the docking cover of drill holder (20) (7) and cover, pressure lock catch shank (8) makes snap close head (9) and docking cover (7) laminating, pins docking cover (7)；
Step 2.5: hold handle (1), stretches into drill holder (20) in the endoporus of industrial pipeline to be cleaned (21)；
Step 2.6: detain trigger (4), gases at high pressure act on cleaning consumptive material (19) by valve pocket (2) and spool (3), pass through industrial pipeline (21), utilize the resilience cleaning consumptive material (19) and flexibility that industrial pipeline (21) inner tubal wall is carried out；
Step 2.7: repeat step 2.1-step 2.6, until industrial pipeline (21) is cleaned up by unchanged being of pure white color cleaning consumptive material (19)；
Step 3: cleaned
High-pressure air source is pulled up from snap joint (22), then drill holder (20) is separated with cleaned industrial pipeline (21), finally will clean consumptive material (19) and take out from connection dish (6).
6. the cleaning method of a kind of high-pressure pneumatic pipeline according to claim 5, it is characterised in that described step 2.1-step 2.6 is in triplicate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610160949.7A CN105710094A (en) | 2016-03-21 | 2016-03-21 | Cleaning device and cleaning method for high-pressure pneumatic pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610160949.7A CN105710094A (en) | 2016-03-21 | 2016-03-21 | Cleaning device and cleaning method for high-pressure pneumatic pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105710094A true CN105710094A (en) | 2016-06-29 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610160949.7A Pending CN105710094A (en) | 2016-03-21 | 2016-03-21 | Cleaning device and cleaning method for high-pressure pneumatic pipeline |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105710094A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201700033601A1 (en) * | 2017-03-27 | 2017-06-27 | Mirko Bogataj | Breech between a source of a pressurized fluid and a tube and a breech opening procedure |
| US20220118488A1 (en) * | 2020-10-20 | 2022-04-21 | Diversitech Corporation | Projectile launcher |
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| EP0542840A4 (en) * | 1990-08-10 | 1993-11-03 | Compri Technic Pty. Ltd. | Improved pneumatic gun and projectiles therefor |
| CN1173149A (en) * | 1994-12-16 | 1998-02-11 | 气动系统国际有限公司 | Interlocking multipurpose airtool |
| CN202398455U (en) * | 2011-09-30 | 2012-08-29 | 北京北机机电工业有限责任公司 | Jetting mechanism |
| CN203091169U (en) * | 2013-01-08 | 2013-07-31 | 李国才 | Pneumatic cleaning gun |
| CN204816980U (en) * | 2015-07-15 | 2015-12-02 | 盐城市大唐瑞尔汽车装备有限公司 | Water -saving pneumatic high pressure cleaning rifle |
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2016
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Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0542840A4 (en) * | 1990-08-10 | 1993-11-03 | Compri Technic Pty. Ltd. | Improved pneumatic gun and projectiles therefor |
| CN1075432A (en) * | 1992-02-19 | 1993-08-25 | 康普里技术有限公司 | The pneumatic gun and the projectile thereof of improvement |
| CN1173149A (en) * | 1994-12-16 | 1998-02-11 | 气动系统国际有限公司 | Interlocking multipurpose airtool |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| IT201700033601A1 (en) * | 2017-03-27 | 2017-06-27 | Mirko Bogataj | Breech between a source of a pressurized fluid and a tube and a breech opening procedure |
| US20220118488A1 (en) * | 2020-10-20 | 2022-04-21 | Diversitech Corporation | Projectile launcher |
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Application publication date: 20160629 |
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