CN105702450B - A kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor - Google Patents
A kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor Download PDFInfo
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- CN105702450B CN105702450B CN201610257114.3A CN201610257114A CN105702450B CN 105702450 B CN105702450 B CN 105702450B CN 201610257114 A CN201610257114 A CN 201610257114A CN 105702450 B CN105702450 B CN 105702450B
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Abstract
The invention provides a kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor, the coiling ground floor coil on winding mould, in the colligation tapered end insulation of starting of ground floor circle second from the bottom, subsequently coiling completes ground floor last circle side by side;After coil rises layer, the parallel side end of colligation insulate, place mat interlayer insulating paper, and subsequently coiling completes the first circle of the second layer side by side;Replaced in the afterbody of the first circle of the second layer, after the completion of transposition the second circle of the second layer colligation hypotenuse joint filling paperboard strip of starting, form the helix of second layer coiling, by wire and hypotenuse joint filling paperboard strip, coiling completes the second circle of the second layer side by side;Wire is along helix winding second layer remainder;The present invention is with two-layer coil as a unit, coil transposition is carried out in the afterbody of the first circle of the second layer, the coil height of coiling molding is than the little wire turn height of the coil height of middle transposition coiling molding, it is possible to decrease the totle drilling cost of distribution transformer 3% and reduce the volume of distribution transformer.
Description
Technical field
The invention provides a kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor, belongs to distribution change
Depressor technical field.
Background technology
The low pressure winding of distribution transformer adopts layered structure mostly, need as electric current is big using multiple conducting wires and around,
When radial and be 2 and during the above around radical, needs are replaced at 1/2nd of every layer of axial height (to be reduced and around leading
Circulation loss between line), but transposition need to increase by 1 circle conductor height, not only need multiplex copper, can also be because iron core height dimension increases
Increase stalloy, fuel tank and weight of oil.
The content of the invention
It is an object of the invention to overcome the deficiencies in the prior art, and provide a kind of laminar distribution change of radial several paralleled conductor
The winding method of transformer coil, can reduce coil height, reduce the cost and volume of distribution transformer.
Realize technical scheme that the object of the invention adopted for a kind of laminar distribution transformer coils of radial several paralleled conductor
Winding method, each layer line circle of coiling on winding mould, with two-layer coil as a unit, in the two-layer coil of each unit
The afterbody of the first circle of the second layer is replaced.
The winding method of one unit specifically includes following steps:
(1) the from first to last coiling ground floor coil on winding mould, big in the colligation of starting of ground floor circle second from the bottom
Head and the tapered end insulation that microcephaly's difference in height is a circle coil height, the major part that tapered end is insulated and ground floor circle second from the bottom
Colligation of starting be connected, subsequently by wire and tapered end insulation, coiling completes ground floor last circle side by side;
(2) the parallel side end of colligation of starting after coil rises layer in the first circle of the second layer insulate, the width of parallel side end insulation
Equal to tapered end insulation microcephaly width, place mat interlayer insulating paper, subsequently by wire and parallel side end insulation side by side coiling it is complete
Into the first circle of the second layer;
(3) afterbody in the first circle of the second layer is replaced, by first S along second layer coil winding direction curved with the
Straightway between two S are curved is ridden on the wire of the first circle of the second layer;
(4) replace after the completion of the second circle of the second layer colligation hypotenuse joint filling paperboard strip of starting, hypotenuse joint filling paperboard strip
Hypotenuse is contacted with the wire of the second circle of the second layer, forms the helix of second layer coiling, by wire and hypotenuse joint filling paperboard strip
Coiling side by side completes the second circle of the second layer;
(5) wire along helix on ground floor coil from tail to head coiling second layer remainder, complete the second layer line
The coiling of circle.
The part of wire coiling to first S remaining non-coilings of cutting hypotenuse joint filling paperboard strip when curved in step (4), will be oblique
Fix with conducting wire binding at the cutting of side joint filling paperboard strip, complete the second circle of the second layer.
The length of the parallel side end insulation is identical with the length of the second layer the first circle wire.
As shown from the above technical solution, the coiling of the laminar distribution transformer coils of the radial several paralleled conductor that the present invention is provided
Method, with two-layer coil as a unit, carries out coil transposition in the afterbody of first circle of the second layer of a unit, compared to existing
There is distribution transformer coils portion's transposition in each layer, the height of the coil of coiling molding is than the coil of middle transposition coiling molding
Highly little wire turn height, it is possible to decrease the totle drilling cost of distribution transformer 3%, while reducing the volume of distribution transformer.
The present invention will be first S along second layer coil winding direction curved and between second S is curved after coil transposition
Straightway is ridden on the wire of the first circle of the second layer, it is to avoid is caused wire to overlap and is caused thickness to increase, while coil transposition is produced
Room it is less, it is not necessary to extra choker block.
In the distribution transformer coils winding method provided in the present invention, in the first layer line of the two-layer coil of a unit
The colligation tapered end insulation of starting of circle second from the bottom is enclosed, with a hypotenuse, this is oblique after tapered end insulation coiling for tapered end insulation
Side forms helix, and the helix is matched with the helix of ground floor coil, completes ground floor coil for auxiliary last
The coiling of two circles so that ground floor coil winding closely, and then shortens coil axial length;The colligation of starting of the first circle of the second layer
Parallel side end insulation, compared to existing upper and lower ends using the distribution transformer coils of tapered end insulation, the present invention is using wide
Parallel side end insulation of the degree equal to the little head width of tapered end insulation, it is possible to decrease the overall 1 circle coil height of coil;After the completion of transposition
The colligation hypotenuse joint filling paperboard strip of starting of the second circle of the second layer, hypotenuse joint filling paperboard strip have a hypotenuse, in hypotenuse joint filling cardboard
After bar coiling, the hypotenuse forms helix, and the helix is the helix of second layer coil and matches, while hypotenuse joint filling
Paperboard strip forms space when being filled with wire transposition, makes coil winding closely, no local defect.
Description of the drawings
Structural representations of the Fig. 1 for ground floor coil afterbody coiling.
Fig. 2 is the structural representation that second layer coil rises layer coiling.
Fig. 3 is the structural representation of the first circle of second layer afterbody transposition.
Structural representations of the Fig. 4 for the second layer the second circle coiling.
Wherein, 1- winding moulds, the insulation of 2- tapered ends, 21- major parts, 22- microcephalies, 3- ground floors circle second from the bottom, 4- the
One layer of last circle, 5- flat shape side end insulated binding bands, the insulation of 6- flat shapes side end, the first circle of the 7- second layers, 8- hypotenuse joint filling paper
Lath, 9- hypotenuse joint filling paperboard strip binding straps, the second circle of the 10- second layers.
Specific embodiment
With reference to the accompanying drawings and examples the present invention is illustrated in detail, present disclosure is not limited to following
Embodiment.
The winding method of the laminar distribution transformer coils of the radial several paralleled conductor that the present invention is provided, comprises the steps:
(1) the from first to last coiling ground floor coil on winding mould 1, in the colligation of starting of ground floor circle second from the bottom 3
Major part and the tapered end insulation 2 that microcephaly's difference in height is a circle coil height, the major part 21 that tapered end is insulated are reciprocal with ground floor
The colligation of starting of the second circle is connected, and subsequently by wire and tapered end insulation, coiling completes ground floor last circle 4, such as Fig. 1 side by side
With shown in Fig. 2;
(2) coil rise layer after by flat shape side end insulated binding with 5 the first circle of the second layer 7 the parallel side end of colligation of starting
Insulation 6, the width of parallel side end insulation 6 are equal to size, length and the second layer the first circle wire of the microcephaly 22 of tapered end insulation
Length it is identical, place mat interlayer insulating paper, subsequently by wire and parallel side end insulation 6 side by side coiling complete the first circle of the second layer 7,
As shown in Figure 2;
(3) afterbody in the first circle of the second layer is replaced, by first S along second layer coil winding direction curved with the
On the wire of the first circle that the straightway between two S are curved rises layer in riding over i.e. one unit of the first circle of the second layer, such as Fig. 3 institutes
Show;
(4) starting by 9 colligation hypotenuse of hypotenuse joint filling paperboard strip binding strap in the second circle of the second layer 10 after the completion of replacing
Joint filling paperboard strip 8, the hypotenuse of hypotenuse joint filling paperboard strip are contacted with the wire of the second circle of the second layer, form the spiral shell of second layer coiling
Spin line, as shown in figure 3, by 8 coiling side by side of wire and hypotenuse joint filling paperboard strip, coiling to first S it is curved when cutting hypotenuse joint filling
The part of the remaining non-coiling of paperboard strip, will be fixed with conducting wire binding at the cutting of hypotenuse joint filling paperboard strip 8, completes the second layer second
Circle, as shown in Figure 4;
(5) wire along helix on ground floor coil from tail to head coiling second layer remainder, complete the second layer line
The coiling of circle, ground floor coil and second layer coil constitute first module;
(6) repeat the above steps, complete the coiling of whole coil.
Claims (3)
1. a kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor, it is characterised in that:On winding mould
The each layer line circle of coiling, with two-layer coil as a unit, is carried out in the afterbody of first circle of the second layer of the two-layer coil of each unit
Transposition, the winding method of a unit specifically include following steps:
(1) the from first to last coiling ground floor coil on winding mould, ground floor circle second from the bottom start colligation major part with
Microcephaly's difference in height is rising for the tapered end insulation of a circle coil height, the major part that tapered end is insulated and ground floor circle second from the bottom
Head colligation is connected, and subsequently by wire and tapered end insulation, coiling completes ground floor last circle side by side;
(2) the parallel side end of colligation of starting after coil rises layer in the first circle of the second layer insulate, and the width of parallel side end insulation is equal to
The width of the microcephaly of tapered end insulation, place mat interlayer insulating paper, subsequently by wire and the insulation of parallel side end, coiling completes the side by side
Two layer of first circle;
(3) afterbody in the first circle of the second layer is replaced, by it is first S along second layer coil winding direction curved with second
Straightway between S is curved is ridden on the wire of the first circle of the second layer;
(4) replace after the completion of the second circle of the second layer colligation hypotenuse joint filling paperboard strip of starting, the hypotenuse of hypotenuse joint filling paperboard strip
Contact with the wire of the second circle of the second layer, form the helix of second layer coiling, by wire and hypotenuse joint filling paperboard strip side by side
Coiling completes the second circle of the second layer;
(5) wire along helix on ground floor coil from tail to head coiling second layer remainder, complete second layer coil
Coiling.
2. the winding method of the laminar distribution transformer coils of radial several paralleled conductor according to claim 1, its feature exist
In:Hypotenuse is filled out by wire coiling in step (4) to the part of first S remaining non-coilings of cutting hypotenuse joint filling paperboard strip when curved
Fix with conducting wire binding at the cutting of seam paperboard strip, complete the second circle of the second layer.
3. the winding method of the laminar distribution transformer coils of radial several paralleled conductor according to claim 1, its feature exist
In:The length of the parallel side end insulation is identical with the length of the second layer the first circle wire.
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CN201610257114.3A CN105702450B (en) | 2016-04-22 | 2016-04-22 | A kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor |
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CN201610257114.3A CN105702450B (en) | 2016-04-22 | 2016-04-22 | A kind of winding method of the laminar distribution transformer coils of radial several paralleled conductor |
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CN105702450B true CN105702450B (en) | 2017-03-29 |
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CN105957709B (en) * | 2016-07-19 | 2017-07-04 | 中变集团上海变压器有限公司 | A kind of winding method of transformer elliptical shape lattice coil |
CN107887154B (en) * | 2016-09-30 | 2019-08-30 | 特变电工沈阳变压器集团有限公司 | A kind of transformer spiral winding coiling technology for binding |
CN106950481B (en) * | 2017-05-04 | 2023-04-25 | 广东电网有限责任公司电力科学研究院 | Transformer turn-to-turn insulation transient impact accumulation effect test system |
CN109041282B (en) * | 2018-08-07 | 2024-07-30 | 陈关莲 | Heating ring winder |
CN109360722A (en) * | 2018-11-21 | 2019-02-19 | 福州天宇电气股份有限公司 | A kind of bilayer layer-type winding transposition structure and its manufacturing method |
Citations (2)
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CN202549610U (en) * | 2012-04-24 | 2012-11-21 | 中国西电电气股份有限公司 | Double-layer spiral coil coiled by gridding binding type self-adhesion acetal enameled transposition wire |
CN103578741A (en) * | 2013-10-31 | 2014-02-12 | 华北电力大学 | Transposition method of two parallel superconducting tapes during winding of solenoid coil |
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JP4396630B2 (en) * | 2005-12-26 | 2010-01-13 | トヨタ自動車株式会社 | Winding method and coil |
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CN202549610U (en) * | 2012-04-24 | 2012-11-21 | 中国西电电气股份有限公司 | Double-layer spiral coil coiled by gridding binding type self-adhesion acetal enameled transposition wire |
CN103578741A (en) * | 2013-10-31 | 2014-02-12 | 华北电力大学 | Transposition method of two parallel superconducting tapes during winding of solenoid coil |
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