CN105702325A - Ship and offshore oil platform light-weight power cable - Google Patents
Ship and offshore oil platform light-weight power cable Download PDFInfo
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- CN105702325A CN105702325A CN201610098690.8A CN201610098690A CN105702325A CN 105702325 A CN105702325 A CN 105702325A CN 201610098690 A CN201610098690 A CN 201610098690A CN 105702325 A CN105702325 A CN 105702325A
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- power cable
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- screen layer
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/006—Constructional features relating to the conductors
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/18—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances
- H01B3/28—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of organic substances natural or synthetic rubbers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/02—Disposition of insulation
- H01B7/0275—Disposition of insulation comprising one or more extruded layers of insulation
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/2806—Protection against damage caused by corrosion
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/2825—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable using a water impermeable sheath
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
- H01B9/021—Features relating to screening tape per se
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B9/00—Power cables
- H01B9/02—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients
- H01B9/027—Power cables with screens or conductive layers, e.g. for avoiding large potential gradients composed of semi-conducting layers
Abstract
The present invention discloses a ship and offshore oil platform light-weight power cable. The power cable is characterized in that the power cable comprises main wire core(s), a wrapping belt, an inner sheath, an armor layer and an outer sheath. The number of the main wire core(s) is one or three. Each main wire core is provided with a conductor, a conductor shielding layer, an insulating layer, an insulated non-metal shielding layer and an insulated metal shielding layer from inside to outside in the respective radial direction successively. The conductor is coated with the conductor shielding layer, the insulating layer and the insulated non-metal shielding layer through extrusion. The insulated metal shielding layer wraps the insulated non-metal shielding layer. When the number of the main wire core(s) is three, three filling strips are further comprised. The wrapping belt warps the main wire cores and the filling strips which are stranded together. When the number of the main wire core(s) is one, the wrapping belt directly wraps the main wire core, and the wrapping coverage rate is in the range from 20% to 50%. The periphery of the wrapping belt is provided with the inner sheath through extrusion, the armor layer is located outside the inner sheath, and the armor layer is coated with the outer sheath.
Description
The divisional application of application for a patent for invention that the present invention is application number is 201410021506.0, the applying date is on 01 17th, 2014, denomination of invention is " boats and ships and offshore oil platform power cable "。
Technical field
The present invention relates to a kind of boats and ships and offshore oil platform power cable。
Background technology
In recent years, development along with sea floor optoelectronic composite cable, offshore oil platform electricity consumption can first pass through submarine optical fiber cable and transmit from land, it is transferred on platform then through marine electric installation power cable and then supplies the application of each system by transformator conversion, the shortcoming solving that the energy resource consumption in the past brought by generating set generating is big, noise is big, space used is big etc.。But the electric pressure of the sea floor optoelectronic composite cable that China is conventional is 35kV at present, it is therefore desirable to the marine electric installation power cable mated with this electric pressure is attached。And marine electric installation adopts the standard of IEC60092-354 with electric power cable standard in the world at present, the highest voltage level of this standard is 18/30kV, at present in the world also without the electric pressure of 26/35kV, namely the marine electric installation power cable mated with sea floor optoelectronic composite cable electric pressure cannot be selected to be attached, then each big shipyard can only select 26/35kV land system power cable come instead of using, and the land system power cable employing of this electric pressure is crosslinked polyetylene insulated, cross-linking polyethylene materials is when there being moisture to immerse, water tree can be formed under electric field action discharge, insulating barrier easily punctures, poor reliability, life-span is short, often to be replaced, maintenance and repair cost price is too big。
Summary of the invention
It is an object of the invention to provide a kind of simple in construction, good reliability, the boats and ships that can mate of long service life and offshore oil platform lightness power cable with submarine optical fiber cable electric pressure。
The basic technical scheme realizing the object of the invention is: a kind of boats and ships and offshore oil platform lightness power cable, it is structurally characterized in that: include master core, twining package tape, inner sheath, armor and oversheath。Master core has 1 or 3。Each master core is all sequentially provided with conductor, conductor shield, insulating barrier, insulated non-metal screen layer and metal screen layer from inside to outside along its respective radial direction。The three-layer co-extruded outside being coated on conductor of conductor shield, insulating barrier and insulated non-metal screen layer。Metal screen layer is around wrapping in outside insulated non-metal screen layer。
When master core is 3, also include packing。Packing has 3。3 master cores are arranged along power cable circumference angle at equal intervals。3 packings are arranged along power cable circumference angle at equal intervals, contact with master core adjacent accordingly。3 master cores and 3 packings adopt concentric type twisted synthesizing cable, and laying up pitch is 20 to 30 times of power cable external diameter。Twining package tape is around the outside wrapping in master core and the packing twisted together, and the wrapped rate of putting up is 20% to 50%。
When master core is 1, twining package tape is directly around the outside wrapping in master core, and the wrapped rate of putting up is 20% to 50%。
Twining package tape periphery is extruded with inner sheath。Armor is woven by the tinned copper wire that diameter is 0.3mm or 0.4mm or zinc-coated wire and forms, and is positioned at the outside of inner sheath, and its percentage of braiding coverage is 90% to 98%。
Oversheath is made by the Halogen thermosetting of resistance to mud polyolefin, and oversheath is coated on the outside of armor, and the thickness of oversheath is 1.48 millimeters to 3 millimeters。
Further technical scheme based on above-mentioned basic technical scheme is: described each packing is made by low smoke and zero halogen expanded polyolefin material。Density is not more than 0.8g/cm3, acid gas content is not more than 2wt%, and content of halogen is not more than 0.2wt%, and smoke index is not more than 45, and poison exponent is not more than 5。
Technical scheme based on above-mentioned further technical scheme is: conductor is identical by 6 or 12 or 15 or 18 or 30 filament diameters, the copper wire of nominal section 50 to 185 square millimeters or form plating copper wire stranded pressing。
Technical scheme based on above-mentioned further technical scheme is: described conductor shield is by making by vulcanization type semiconductive material, and the thickness of conductor shield is 0.35 millimeter to 0.9 millimeter。
Technical scheme based on above-mentioned further technical scheme is: described insulating barrier is made up of EP rubbers material。
Technical scheme based on above-mentioned further technical scheme is: described insulated non-metal screen layer is by making by vulcanization type semiconductive material。
Technical scheme based on above-mentioned further technical scheme is: metal screen layer adopts bare copper strip around wrapping in outside insulated non-metal screen layer, and the thickness of bare copper strip is 0.1mm or 0.12mm, puts up rate 10% to 15%。
Technical scheme based on above-mentioned each appropriate technical solution is: the cross section of described packing is circular or fan-shaped。
Technical scheme based on above-mentioned each appropriate technical solution is: twining package tape is LSOH anti-flaming strap, and the thickness of twining package tape is 0.2 ± 0.02 millimeter。
Technical scheme based on above-mentioned appropriate technical solution is: twining package tape is LSOH anti-flaming strap, and the thickness of twining package tape is 0.2 ± 0.02 millimeter。
The present invention has positive effect: the boats and ships of (1) present invention and offshore oil platform lightness power cable have filled up the blank currently without the marine electric installation power cable mated specially with the sea floor optoelectronic composite cable that electric pressure is 35kV, for ground-breaking invention。
(2) the conductor multifilament diameter of the master core of the boats and ships of the present invention and offshore oil platform power cable is identical copper wire or form plating copper wire stranded pressing, it is possible to reduce conductive surface gap, it is prevented that the material of conductor shield is absorbed in conductor。Conductor shield (internal shield), insulating barrier and insulated non-metal screen layer (external shielding layer) adopt the three-layer co-extruded outside being coated on conductor, ensure that the smoothness of the bonding tightness between insulating barrier and interior external shielding layer and surface layer, decrease the partial discharge phenomenon produced because of gap, substantially increase the service life of product。
(3) the EP rubbers macromolecular material that the boats and ships of the present invention and the insulating barrier of offshore oil platform power cable adopt pressure grade to be 35kV, ensure that the tensile strength of insulating barrier is not less than 5MPa, elongation at break is not less than 200%, watertight aircase carries out aging (temperature is 135 DEG C ± 3 DEG C, time is 168h), tensile strength retention rate is not less than the 80% of former tensile strength, and elongation at break is not less than the 80% of former elongation at break；Conductor shield selects to make by vulcanization type semiconductive material, it is ensured that the tensile strength of conductor shield is not less than 15MPa, and elongation at break is not less than 200%, and 90 DEG C of specific insulations are not less than 200 ohmcms；Insulated non-metal screen layer selects to make by vulcanization type semiconductive material, it is ensured that the tensile strength of insulated non-metal screen layer is not less than 13MPa, and elongation at break is not less than 350%, and 90 DEG C of specific insulations are not less than 50 ohmcms。
(4) boats and ships of the present invention and offshore oil platform power cable partial discharge test after testing meet 1.73U 0Under, partial discharge quantity is less than 5Pc, and properties of product are reliable。
(5) boats and ships of the present invention and offshore oil platform power cable are when master core is 3, circular or fan-shaped packing is adopted to be filled with, stranding is facilitated to operate, make the consolidation more of the power cable after stranding, rounding, owing to packing is that low smoke and zero halogen expanded polyolefin material is made, there is no the too much weight increasing power cable, it is ensured that the lightness of this product。
(6) boats and ships of the present invention and the oversheath of offshore oil platform power cable are made up of the Halogen thermosetting of resistance to mud polyolefin, have good resistance to mud and anti-seawater corrosion performance。
Accompanying drawing explanation
Fig. 1 is the structural representation of the cross section of the boats and ships of the present invention and offshore oil platform lightness power cable；
Fig. 2 is the another kind of structural representation of the cross section of the boats and ships of the present invention and offshore oil platform lightness power cable。
Labelling in above-mentioned accompanying drawing is as follows:
Master core 1, conductor 11, conductor shield 12, insulating barrier 13, insulated non-metal screen layer 14, metal screen layer 15,
Packing 2, twining package tape 3, inner sheath 4, armor 5, oversheath 6。
Detailed description of the invention
(embodiment 1)
Seeing Fig. 1, boats and ships and the offshore oil platform lightness power cable of the present embodiment include master core 1, packing 2, twining package tape 3, inner sheath 4, armor 5 and oversheath 6。
Master core 1 has 3, and the structure of 3 master cores 1 is identical。3 master cores 1 are arranged along power cable circumference angle at equal intervals。3 master cores 1 are all each radially sequentially provided with conductor 11, conductor shield 12, insulating barrier 13, insulated non-metal screen layer 14 and metal screen layer 15 from inside to outside along it。
Conductor 11 is identical by 6 or 12 or 15 or 18 or 30 filament diameters, the copper wire of nominal section 50 to 185 square millimeters or form plating copper wire stranded pressing, and the present embodiment adopts and forms 70 square millimeters of tinned copper wire stranded pressing of 12 monofilament nominal sections。
Conductor shield 12, by making by vulcanization type semiconductive material, can adopt the semi-conductive shielding material of the HFDB-0586 that Dow Chemical supplies in the present embodiment。Conductor shield 12 is extruded in the outside of conductor 11。The thickness of conductor shield 12 is 0.35 millimeter to 0.9 millimeter, and the present embodiment is 0.5 millimeter。The tensile strength of conductor shield 12 is not less than 15MPa, and elongation at break is not less than 200%, and 90 DEG C of specific insulations are not less than 200 ohmcms。
Insulating barrier 13 is made up of EP rubbers material, the ethylene propylene rubber insulation material of the ERI-3748 that Dow Chemical supplies can be adopted, the tensile strength of insulating barrier 13 is not less than 5MPa, elongation at break is not less than 200%, watertight aircase carries out aging (temperature is 135 DEG C ± 3 DEG C, time is 168h), tensile strength retention rate is not less than the 80% of former tensile strength, and elongation at break is not less than the 80% of former elongation at break。Insulating barrier 13 is extruded in the outside of conductor shield 12。
Insulated non-metal screen layer 14, by making by vulcanization type semiconductive material, can adopt the HFDA-0693 strippable semi-conductive shielded cable material of Dow Chemical to make in the present embodiment。The tensile strength of insulated non-metal screen layer 14 is not less than 13MPa, and elongation at break is not less than 350%, and 90 DEG C of specific insulations are not less than 50 ohmcms。Insulated non-metal screen layer 14 is extruded in the outside of insulating barrier 13。
Conductor shield 12, insulating barrier 13 and insulated non-metal screen layer 14 adopt the three-layer co-extruded outside being coated on conductor 11。
Metal screen layer 15 adopts bare copper strip around wrapping in outside insulated non-metal screen layer 14, and the thickness of bare copper strip is 0.1mm, puts up rate 10% to 15%。
Packing 2 has 3, and 3 packings 2 are arranged along power cable circumference angle at equal intervals, contact with master core 1 adjacent accordingly。Each packing 2 is made by low smoke and zero halogen expanded polyolefin material, and the patent documentation publication number of this material is CN101619150A。The cross section of packing 2 is circular or fan-shaped, and the present embodiment is circular, and density is not more than 0.8g/cm3, acid gas content is not more than 2wt%, and content of halogen is not more than 0.2wt%, and smoke index is not more than 45, and poison exponent is not more than 5。
3 master cores 1 and 3 packings 2 adopt concentric type twisted synthesizing cable to the right, and laying up pitch is 20 to 30 times of power cable external diameter, and the present embodiment is 25 times。
Twining package tape 3 is LSOH anti-flaming strap, and the present embodiment adopts the LSOH anti-flaming strap that Shenyang Correspondent cable material company limited produces。The thickness of twining package tape 3 is 0.2 ± 0.02 millimeter, and twining package tape 3 is around the outside wrapping in the master core 1 and packing 2 twisted together, and the wrapped rate of putting up is 20% to 50%, and the present embodiment is 25%。
Twining package tape 3 periphery is extruded with inner sheath 4。Inner sheath 4 adopts polyolefin or cross-linked polyolefin to be made (the present embodiment is polyolefin)。The thickness of inner sheath 4 is 2.5 millimeters to 5 millimeters (the present embodiment is 3.5 millimeters)
Armor 5 is woven by the tinned copper wire that diameter is 0.3mm or 0.4mm or zinc-coated wire and forms, and it is positioned at the outside of inner sheath 4, its percentage of braiding coverage is 90% to 98%, and the armor 5 of the present embodiment is formed by the tinned copper wire braiding that diameter is 0.35mm, and its percentage of braiding coverage is 95%。The tensile strength of armor 5 is not less than 100MPa, and elongation at break is not less than 15%。
Oversheath 6 is made by the Halogen thermosetting of resistance to mud polyolefin, and the present embodiment adopts the protective cover material of the trade mark ZL1213-HN-N that Hebei Zhonglian Plastic Technology Development Co., Ltd. produces。Oversheath 6 is coated on the outside of armor 5。The thickness of oversheath 6 is 1.48 millimeters to 3 millimeters (the present embodiment is 2.02 millimeters)
(embodiment 2)
The boats and ships of the present embodiment and offshore oil platform power cable remainder are identical with embodiment 1, are different in that: master core is 1, does not include packing 2。Twining package tape 3 is directly around the outside wrapping in master core 1。Conductor 11 is identical by 6 or 12 or 15 or 18 or 30 or 34 or 53 filament diameters, the copper wire of nominal section 50 to 400 square millimeters or plating copper wire is stranded forms, and the present embodiment adopts and forms 70 square millimeters of tinned copper wire stranded pressing of 12 monofilament nominal sections。Metal screen layer 15 adopts bare copper strip around wrapping in outside insulated non-metal screen layer 14, and the thickness of bare copper strip is 0.12mm, puts up rate 10% to 15%。
Above example is used for illustrative purposes only; but not limitation of the present invention; person skilled in the relevant technique is without departing from the spirit and scope of the present invention; various conversion and change can also be made; can also transforming accordingly according to the inspiration of above-described embodiment in concrete application process, therefore all equivalent technical schemes all should be included within the scope of patent protection of the present invention。
Claims (2)
1. boats and ships and offshore oil platform lightness power cable, it is characterised in that: include master core (1), packing (2), twining package tape (3), inner sheath (4), armor (5) and oversheath (6)；Master core (1) has 3；Each master core (1) is all sequentially provided with conductor (11), conductor shield (12), insulating barrier (13), insulated non-metal screen layer (14) and metal screen layer (15) from inside to outside along its respective radial direction；Conductor (11) is identical by 6 or 12 or 15 or 18 or 30 filament diameters, the copper wire of nominal section 50 to 185 square millimeters or form plating copper wire stranded pressing；Described conductor shield (12) is by making by vulcanization type semiconductive material, and the thickness of conductor shield (12) is 0.35 millimeter to 0.9 millimeter；Described insulated non-metal screen layer (14) is by making by vulcanization type semiconductive material；Metal screen layer (15) adopts bare copper strip around wrapping in insulated non-metal screen layer (14) outward, and the thickness of bare copper strip is 0.1mm or 0.12mm, puts up rate 10% to 15%；Conductor shield (12), insulating barrier (13) and the three-layer co-extruded outside being coated on conductor (11) of insulated non-metal screen layer (14)；Described insulating barrier (13) is made up of EP rubbers material；Metal screen layer (15) is around wrapping in insulated non-metal screen layer (14) outward；
The cross section of packing (2) is circular or fan-shaped；3 master cores (1) are arranged along power cable circumference angle at equal intervals；3 packings (2) are arranged along power cable circumference angle at equal intervals, contact with master core (1) adjacent accordingly；3 master cores (1) and 3 packings (2) adopt concentric type twisted synthesizing cable, and laying up pitch is 20 to 30 times of power cable external diameter；Twining package tape (3) is around the outside wrapping in master core (1) and the packing (2) twisted together, and the wrapped rate of putting up is 20% to 50%；Described each packing (2) is made by low smoke and zero halogen expanded polyolefin material；Density is not more than 0.8g/cm3, acid gas content is not more than 2wt%, and content of halogen is not more than 0.2wt%, and smoke index is not more than 45, and poison exponent is not more than 5；
Twining package tape (3) periphery is extruded with inner sheath (4)；Armor (5) is woven by the tinned copper wire that diameter is 0.3mm or 0.4mm or zinc-coated wire and forms, and is positioned at the outside of inner sheath (4), and its percentage of braiding coverage is 90% to 98%；
Oversheath (6) is made by the Halogen thermosetting of resistance to mud polyolefin, and oversheath (6) is coated on the outside of armor (5), and the thickness of oversheath (6) is 1.48 millimeters to 3 millimeters。
2. boats and ships according to claim 1 and offshore oil platform lightness power cable, it is characterised in that: twining package tape (3) is LSOH anti-flaming strap, and the thickness of twining package tape (3) is 0.2 ± 0.02 millimeter。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610098690.8A CN105702325B (en) | 2014-01-17 | 2014-01-17 | Ship and offshore oil platform lightness power cable |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610098690.8A CN105702325B (en) | 2014-01-17 | 2014-01-17 | Ship and offshore oil platform lightness power cable |
| CN201410021506.0A CN103779019B (en) | 2014-01-17 | 2014-01-17 | Boats and ships and offshore oil platform power cable |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410021506.0A Division CN103779019B (en) | 2014-01-17 | 2014-01-17 | Boats and ships and offshore oil platform power cable |
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| Publication Number | Publication Date |
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| CN105702325A true CN105702325A (en) | 2016-06-22 |
| CN105702325B CN105702325B (en) | 2018-06-26 |
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| CN201610098690.8A Active CN105702325B (en) | 2014-01-17 | 2014-01-17 | Ship and offshore oil platform lightness power cable |
| CN201410021506.0A Active CN103779019B (en) | 2014-01-17 | 2014-01-17 | Boats and ships and offshore oil platform power cable |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410021506.0A Active CN103779019B (en) | 2014-01-17 | 2014-01-17 | Boats and ships and offshore oil platform power cable |
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| CN106448815A (en) * | 2016-08-22 | 2017-02-22 | 中天科技装备电缆有限公司 | Light low-smoke halogen-free and flame-retardant cable with high and low temperature resistance for ship |
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| CN104112537A (en) * | 2014-07-09 | 2014-10-22 | 安徽华菱电缆集团有限公司 | Power cable used for flame-retarding ship |
| CN104183331B (en) * | 2014-08-26 | 2016-06-22 | 山东华凌电缆有限公司 | The gentle environment 1E level power cable of three generations's passive nuclear power station and production method |
| CN104252906A (en) * | 2014-09-18 | 2014-12-31 | 安徽国电电缆集团有限公司 | Special cable for offshore oil platform |
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|---|---|---|---|---|
| CN106448815A (en) * | 2016-08-22 | 2017-02-22 | 中天科技装备电缆有限公司 | Light low-smoke halogen-free and flame-retardant cable with high and low temperature resistance for ship |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105702325B (en) | 2018-06-26 |
| CN103779019A (en) | 2014-05-07 |
| CN103779019B (en) | 2016-04-13 |
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