CN105697323A - Vacuum pumping braking boosting energy-saving device - Google Patents
Vacuum pumping braking boosting energy-saving device Download PDFInfo
- Publication number
- CN105697323A CN105697323A CN201610082786.5A CN201610082786A CN105697323A CN 105697323 A CN105697323 A CN 105697323A CN 201610082786 A CN201610082786 A CN 201610082786A CN 105697323 A CN105697323 A CN 105697323A
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- Prior art keywords
- hole
- negative pressure
- pressure shell
- sealing
- cone
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B35/00—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
- F04B35/04—Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B37/00—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
- F04B37/10—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
- F04B37/14—Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high vacuum
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/0005—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons
- F04B39/0016—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00 adaptations of pistons with valve arranged in the piston
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1006—Adaptations or arrangements of distribution members the members being ball valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/1013—Adaptations or arrangements of distribution members the members being of the poppet valve type
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/10—Adaptations or arrangements of distribution members
- F04B39/102—Adaptations or arrangements of distribution members the members being disc valves
- F04B39/1026—Adaptations or arrangements of distribution members the members being disc valves without spring
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/12—Casings; Cylinders; Cylinder heads; Fluid connections
- F04B39/121—Casings
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Compressors, Vaccum Pumps And Other Relevant Systems (AREA)
Abstract
The invention provides a vacuum pumping braking boosting energy-saving device, and belongs to the field of automotive hydraulic braking vacuum boosting. An electromagnetic coil of the vacuum pumping braking boosting energy-saving device is fixed outside a negative pressure shell, a protective shell is fixed on the negative pressure shell, and an exhaust tube is fixed at the lower end of the negative pressure shell; an air outlet valve is fixed in a central hole of the negative pressure shell, an iron core spring and a magnetic induction piston are arranged in the negative pressure shell, the iron core spring is propped against the lower end surface of the magnetic induction piston, a sealing plate seals an exhaust channel of an exhaust cavity, and a sealing ball or a sealing cone seals an exhaust channel of anextrusion cavity; and a fixing plug is fixed in a plug hole in the magnetic induction piston, and a sealing ball or a sealing cone is mounted in an inner cone hole. The vacuum pumping braking boosting energy-saving device is compact in structure, small in vibration, high in utilization rate of electrical energy and powerful, and is suitable for being mounted and used on an electric automobile adoptingvacuum boosting type hydraulic braking and an internal combustion engine vehicle adoptingvacuum boosting type hydraulic braking, and even if an internal combustion engine stops running, vacuum can be generated normally to implement vacuum boosting; and market prospect of industrialization is good, commercial value is high, and the vacuum pumping braking boosting energy-saving device is quite convenient to manufacture and use.
Description
Technical field
The present invention relates to a kind of extracting vacuum brake boost energy saver for producing vacuum power to the vacuum booster of the master cylinder of automobile。
Background technology
The vacuum pump used on traditional automobile is to adopt bias to lay eggs formula, and laing eggs produces suction when rotated and carry out bleeding and producing vacuum。
Summary of the invention
That the present invention relates in order that provide a kind of electromagnetic linear to pull piston movement to bleed and produce manufacture and the method thereof of the extracting vacuum brake boost energy saver of vacuum。
For achieving the above object, extracting vacuum brake boost energy saver of the present invention mainly include protecting crust, solenoid, negative pressure shell, aspirating hole, sealing plate, ball sealer or seal cone, restriction cap, iron core spring, answer magnetic piston, fixing plug, internal taper hole, passage, air outlet valve, exhaust tube, field controller, electronic remote controller;
Or, described extracting vacuum brake boost energy saver mainly include protecting crust, solenoid, negative pressure shell, aspirating hole, sealing plate, ball sealer or seal cone, restriction cap, iron core spring, answer magnetic piston, fixing plug, internal taper hole, passage, air outlet valve, exhaust tube, field controller。
Being provided with solenoid in protecting crust, solenoid is fixed on the lower part outside negative pressure shell, and protecting crust is fixed on the lower sections of outside protection solenoid of negative pressure shell;Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest protects exhaust tube not oppressed lower than negative pressure shell lower end, and the lower end of foot rest is fixed on the vehicle frame of automobile。
The circuit connecting solenoid is connected with field controller, the circuit of field controller is connected with electronic remote controller, electronic remote controller is connected with insulated electric conductor, and the electronic signal receptor of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust;Or, the circuit connecting solenoid is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust。
Be provided with in negative pressure shell sealing plate, restriction cap, iron core spring, answer magnetic piston, ball sealer or seal cone, fixing plug, magnetic piston is answered to be arranged on the upper part of inner chamber of negative pressure shell, iron core spring is arranged on the lower part of the inner chamber of negative pressure shell, the lower end of iron core spring is pressed in the lower end in negative pressure shell, top, upper end and is pressed in the bottom answering magnetic piston, answers magnetic piston can slide up and down at the interior intracavity of negative pressure shell;Ball sealer is installed in the internal taper hole below the consent answering in magnetic piston or seals cone, ball sealer or sealing cone can move up and down in internal taper hole, being provided with fixing plug in consent limit ball sealer or seal displacement when cone moves up in internal taper hole, the fixing plug fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts the two ends that jump ring is stuck in the jump-ring slot in consent fixing plug;The sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone can close, when coordinating with the inner conical surface of internal taper hole and seal, the passage bled answered on magnetic piston, and the sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone and the inner conical surface of internal taper hole can open, when separating, the passage bled answered on magnetic piston;Being provided with sealing plate in the sealing hole sealed in neck of the lower end in negative pressure shell, restriction cap is fixed on the outside sealing neck by screw thread or jump ring;Sealing plate is with sealing sealing hole cooperation and can seal or open the passage bled in entrance negative pressure shell in neck;When answering magnetic piston stroking upward, the lumen portion answering the lower sections of negative pressure shell of magnetic piston is pumping chamber;When answering magnetic descent of piston, the lumen portion answering the negative pressure shell of magnetic piston upper part is squish chamber。Being fixed with exhaust tube at the aspirating hole place of the lower end of negative pressure shell, the other end of exhaust tube is connected with vacuum tank, and the endoporus of exhaust tube communicates with aspirating hole and vacuum tank;Being provided with air outlet valve in the upper end of negative pressure shell, the lower part of air outlet valve is fixed in the centre bore of the overlying one end of negative pressure shell, and the upper surface of negative pressure shell is exposed in the upper end of air outlet valve。
The material of described protecting crust is the material of a kind of type in metal, plastics, nylon, fiberglass or several types;The material of hollow valve body and negative pressure shell adopts the material of a kind of type in metal, plastics, nylon and fiberglass or several types;The material of ball sealer or sealing cone adopts the material of a kind of type in metal, plastics, nylon and rubber or several types;Sealing plate material adopt the material of a kind of type in metal, plastics, nylon and fiberglass or several types;The material answering magnetic piston is able to be subject to the material of magnetic field suction;The material of fixing plug is the material of a kind of type in metal, plastics, nylon, fiberglass, rubber or several types;The material that iron core spring adopts is a kind of type in metal and rubber or two kinds of material, and when adopting elastomeric material, iron core spring is the spring of hollow pipe-type, utilizes the elasticity of rubber and contractility to realize the function of spring。
Described protecting crust is the hollow cavity of annular, hollow cavity has string holes, the parts installed are installed in hollow cavity in field controller, solenoid and negative pressure shell and negative pressure shell, or, the parts installed are installed in hollow cavity in electronic remote controller, field controller, solenoid and negative pressure shell and negative pressure shell;String holes is to allow the hole of insulated electric conductor traverse;The inner of the annular housing of hollow cavity is fixed on negative pressure shell。
For the ease of the processing of protecting crust be easy to accessory to load in protecting crust, described protecting crust is the assembly after segmentation, and after the annular position of protecting crust is divided into two parts, recombinant is together。
The inner chamber of described negative pressure shell is circular cylindrical cavity, and the face of cylinder of cylindrical cavity is smooth curved surface;Upper end on the centrage of inner chamber has centre bore to have aspirating hole traverse negative pressure shell through negative pressure shell, lower end;There is sealing neck protruding upward at the middle part of the lower end in negative pressure shell, seal the upper part of inside of neck be seal hole, lower part is aspirating hole, in time sealing in hole and be fitted without sealing plate, seal hole communicate with aspirating hole, sealing hole and sealing plate following one side coordinate;Described sealing hole is shallow cylinder or the hole of shallow cone cylindricality, one-level rank are formed with the upper surface sealing neck above the aspirating hole sealed in neck of the lower end in negative pressure shell, the face, hole in the hole of shallow cylinder or the hole of shallow cone cylindricality be hold sealing plate inner headed face or internal conical surface, seal hole bottom surface be following porose annular sealing surface。
Described air outlet valve includes hollow valve body and ball sealer or seals cone, and hollow valve body is hollow pipe, and internal taper hole is in the middle part of the inner chamber of hollow pipe or middle and lower part, and the internal diameter of the upper part of the internal taper hole in hollow pipe internal diameter big, lower sections of is little;There is return-air sealed end the lower end of hollow valve body, the lower surface of return-air sealed end in the lower end of hollow valve body, upper surface be internal taper hole, the big end of internal taper hole communicates with the upper end of air outlet valve, small end communicates with the lower end of air outlet valve, is provided with ball sealer or seals cone on the inner conical surface of internal taper hole;The sealing of inner conical surface and ball sealer or sealing cone can be opened when entering, from the endoporus of hollow valve body lower end, the air having pressure and form passage。
For the ease of the processing of negative pressure shell be easy to accessory to load in negative pressure shell, described negative pressure shell is the assembly after segmentation;The upper end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration, the upper part of segmentation place is pump cover, lower part is the main body of negative pressure shell, centre bore is on pump cover, and aspirating hole is at the middle part of the main body lower end of negative pressure shell, and the body combination of pump cover and negative pressure shell becomes a composite entity;Or, the lower end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration, the lower part of segmentation place is pump cover, upper part is the main body of negative pressure shell, aspirating hole is at the middle part of pump cover, centre bore is at the middle part of the upper end of the main body of negative pressure shell, and the body combination of pump cover and negative pressure shell becomes a composite entity。
Described to answer magnetic piston be cylindrical iron core, and the periphery of cylindrical iron core is smooth periphery, has the annular groove of depression on smooth periphery, and annular groove is embedded with sealing ring;Described periphery coordinate with the inner chamber of negative pressure shell can the inner chamber of sealed negative-pressure shell, and can slide at the interior intracavity of negative pressure shell。There is through hole the cylindrical central portion position of described cylindrical iron core, and through hole communicates with squish chamber and pumping chamber;The upper part of described through hole runs through the upper surface of iron core, lower part runs through iron core lower surface, and the lower part of through hole is passage, and the upper part of through hole is consent, and the mid portion between passage and consent is internal taper hole。Being internal taper hole on passage, the above of internal taper hole is consent;Described passage is the via allowing air pass through, and communicates with pumping chamber and consent;Described consent is to install and the fixing hole filled in, and communicates with passage and squish chamber。
Described fixing plug be the restriction ball sealer that is arranged in the internal taper hole answered in magnetic piston or seal distance that cone moves up, centre have the plug of passage, described plug to be that centre has the cylinder of through hole or annular ring or card spring coil;When fixing plug is the cylinder that there is through hole centre, the fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of fixed cylinder;When fixing plug is annular ring, the fixing employing interference fit in consent is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of stationary annular circle;When fixing plug is card spring coil, directly jump ring is stuck in consent。
Described internal taper hole is tapered circular hole, and the face of circular hole is inner conical surface;The small end of internal taper hole under, hold upper greatly, respectively in the hollow valve body of air outlet valve and answer in the through hole of magnetic piston;Inner conical surface coordinates with the sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone, inner conical surface can be sealed under the effect of ball sealer or the gravity sealing cone self, inner conical surface and ball sealer can be opened by suction at ball sealer or when sealing and have suction above cone or seal the passage that cone seals;Ball sealer or sealing cone air pressure above are more big, and ball sealer or sealing cone are more good with the gluing, sealing effect of inner conical surface。
Described sealing cone is cone or cone cylinder, and the annular surface of cone or cone cylinder is tapered male cone (strobilus masculinus);Seal and seal inner conical surface by pressing under the gravity of sealing cone self when the male cone (strobilus masculinus) bored seals with inner conical surface。
Described ball sealer is the surface of spherosome or oval ball, spherosome or oval ball is sealing surface, and sealing surface is smooth sphere;Inner conical surface is sealed by pressing under the gravity of ball sealer when the sphere of ball sealer seals with inner conical surface。
Described sealing plate is circular flat board, and below flat board, one side is sealing surface, and sealing surface is for coordinating with the sealing hole sealed in neck。
Described restriction cap is calotte, and the crown part of calotte has the air passing hole allowing gas pass through, and the hatband part of calotte is fixed on to seal and can limit the distance moved on sealing plate on neck。
Described field controller is to control solenoid to produce the controller of electromagnetic field, to the interval time producing electromagnetic field for the second time more every time after controlling the time of electromagnetic field generation and the time length of generation electromagnetic field and producing electromagnetic field。
In order to prevent robber from stealing automobile easily, making robber not have a vacuum servo when driving a car and stopping stealing garage is adopt installing remote device between teacher position key switch and field controller to be switched on and off producing the power-on circuit of electromagnetic field;Described electronic remote controller is to turn on and cuts off the contactor of field controller, and including the switch sections and the electronic telecontrol part that switch on or off circuit, electronic telecontrol part includes remote controller switch and electronic signal receptor;Remote controller switch is carried with for staff, it is simple to staff handles the normal operation of extracting vacuum brake boost energy saver and cuts off the control circuit of extracting vacuum brake boost energy saver;Described electronic remote controller can have in the present invention, it is also possible to does not have。
Described exhaust tube is the hollow pipe of aspirating hole and the vacuum tank connecting negative pressure shell。
Described aspirating hole be air enter the inner chamber of negative pressure shell through air passing hole, at the lower part in the centre sealing neck, on the upper end of the aspirating hole sealed in neck, have sealing hole, seal be fitted without sealing plate in hole time, seal hole and communicate with aspirating hole。
The air extracted in vacuum tank is laid in pumping chamber and is waited to press, and extrudes air generation air pressure at squish intracavity and discharges outside negative pressure shell;When squish intracavity evacuates gas, pumping chamber communicates with squish chamber;When squish intracavity air-out, pumping chamber is by ball sealer or seals cone and answers the internal taper hole sealing in magnetic piston and disconnect the passage bled in entrance squish chamber。
Described extracting vacuum brake boost energy saver, in the process evacuating gas, does not have return spring in controlling bleed-off passage and going out the one-way check valve of air duct;When pumping chamber evacuates gas, answer the suction that magnetic piston stroking upward produces to open the passage that sealing plate is bled with the sealing and opening sealing hole, be arranged on the ball sealer on the internal taper hole answered in magnetic piston or seal cone under the effect of the gravity of self automatic decline return and close the passage bled of entrance squish intracavity and seal;When evacuating gas in squish chamber, it is arranged on the ball sealer on the internal taper hole of air outlet valve or seals cone and utilize the gravity of self make ball sealer or seal and bore automatic decline return and close the passage of the discharge on air outlet valve and seal, answering magnetic descent of piston to make pumping chamber in, to produce pressure and promote ball sealer or seal the up passage bled then opening entrance squish intracavity of cone;When squish chamber air-out, under the effect of outlet pressure, promote the ball sealer on the internal taper hole of air outlet valve or to seal cone up and open the passage given vent to anger of air outlet valve, be arranged on the ball sealer on the internal taper hole answered in magnetic piston or seal cone and utilize the gravity of self make ball sealer or seal and bore automatic decline return and close and answer the passage bled on magnetic piston to seal。
In order to ensure extracting vacuum brake boost energy saver can normal operation, adopt what control field controller with insulated electric conductor teacher position key switch even to connect being switched on and off of circuit;Or, adopt with insulated electric conductor teacher position key switch even and electronic remote controller co-controlling field controller connect being switched on and off of circuit。
Keep the shape of protecting crust to ensure protecting crust that solenoid can be protected without damage, the interior intracavity manufacture at protecting crust has the skeleton of support。
In order to enable the air of the squish intracavity answering magnetic piston to promote in negative pressure shell to enter air outlet valve, adopt iron core spring as promoting the power answering magnetic piston stroking upward。
During use, the power-on circuit of insulated electric conductor and field controller directly connected by teacher of the opening position key switch, or, pressing the starting button of remote controller switch after the power-on circuit of teacher of the opening position key ON electronic remote controller, electronic signal receptor receives and starts the circuit that signal is followed by leading to electronic remote controller with field controller;Field controller is connected the power-on circuit of solenoid and is produced electromagnetic field, the captivation that electromagnetic field produces pulls the pressure answering magnetic piston overpowers iron core spring to move down, when answering magnetic piston to start descending, descending return under the effect of the sealing plate sealed in hole being arranged in negative pressure shell lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, ball sealer in air outlet valve or seal cone under the effect of the gravity of self descending return and seal the inner conical surface of air outlet valve, cut off the outlet passageway in squish chamber;Answer magnetic piston when descending, air that magnetic piston is forced in pumping chamber is answered to make air produce internal pressure, the air having pressure enter into from the passage answered in magnetic piston answer the internal taper hole in magnetic piston upwards wash open with internal taper hole seal ball sealer or seal cone displacement after continue up, after the passage in fixing plug enter squish intracavity。
Answer magnetic descent of piston move to compression iron core spring compression stage spacing time, the power-on circuit of field controller cutoff solenoid, electromagnetic field disappear, answer magnetic piston up under the promotion of iron core spring;When answering magnetic piston to start up, it is arranged on the ball sealer on the internal taper hole answered in magnetic piston or seals the passage bled boring descending return under the effect of the gravity of self and close air entrance squish chamber;When answering magnetic piston stroking upward, the up of magnetic piston is answered to make the air of squish intracavity create pressure, there is the air of pressure to promote ball sealer from the internal taper hole that the endoporus of the sealed end of air outlet valve lower end enters in air outlet valve or to seal cone up and open the sealing passage of air outlet valve, make the air of squish intracavity enter in air after air outlet valve;Answer magnetic piston when up, magnetic piston is answered also to make to create in pumping chamber pull of vacuum, pull of vacuum inhales movable sealing plate makes sealing plate with the sealing surface sealing hole separately, air in vacuum tank enters into sealing hole from exhaust tube through aspirating hole, enters answering in the pumping chamber below magnetic piston in negative pressure shell then through the air passing hole on restriction cap。
Answer magnetic piston up when putting in place under the promotion of iron core spring, descending return under the effect of the sealing plate sealed in hole being arranged in negative pressure shell lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, ball sealer in air outlet valve or seal cone under the effect of the gravity of self descending return and seal the inner conical surface of air outlet valve, cut off the outlet passageway in squish chamber and made air not return pumping chamber;Now, field controller is connected again the power-on circuit of solenoid and is again produced electromagnetic field and make to answer magnetic descent of piston;What so circulate is switched on and off circuit, makes solenoid generation electromagnetic field pull and answers magnetic piston stroking upward and allow the promotion of iron core spring answer magnetic descent of piston, constantly the air in vacuum tank is extracted out and enter in air。
A kind of manufacture method of extracting vacuum brake boost energy saver, it is characterised in that:
During fabrication, protecting crust adopts the material manufacture of a kind of type in metal, plastics, nylon, fiberglass or several types;Hollow valve body and negative pressure shell adopt the material manufacture of a kind of type in metal, plastics, nylon and fiberglass or several types;Ball sealer or sealing cone adopt the material manufacture of a kind of type in metal, plastics, nylon and rubber or several types;Sealing plate adopts the material manufacture of a kind of type in metal, plastics, nylon and fiberglass or several types;Magnetic piston is answered to adopt the material manufacture of the hard to bear magnetic field suction of energy;Fixing plug adopts the material manufacture of a kind of type in metal, plastics, nylon, fiberglass, rubber or several types;Iron core spring adopts a kind of type in metal and rubber or two kinds of material manufacture, and when adopting elastomeric material to manufacture, iron core spring creates hollow tubular type spring, utilizes the elasticity of rubber and contractility to realize the function of spring。
Protecting crust creates the hollow cavity of annular, and hollow cavity manufactures to be had string holes, string holes to create to allow the hole of insulated electric conductor traverse;The parts installed are installed in hollow cavity in field controller, solenoid and negative pressure shell and negative pressure shell, or, the parts installed are installed in hollow cavity in electronic remote controller, field controller, solenoid and negative pressure shell and negative pressure shell;The inner of the annular housing of hollow cavity is fixed on negative pressure shell。
In order to convenient for assembly, during fabrication, after protecting crust is divided into two parts manufacture from annular position, recombinant is together for protecting crust。
The inner chamber of negative pressure shell creates the cavity of cylinder, and the periphery of cylindrical cavity creates smooth curved surface;Upper end on the centrage of inner chamber manufactures to have has aspirating hole traverse negative pressure shell through the centre bore of negative pressure shell, lower end manufacture;The middle part of the lower end in negative pressure shell manufactures sealing neck protruding upward, and the upper part sealing the inside of neck creates sealing hole, lower part creates aspirating hole, seals hole and communicates with aspirating hole, sealing hole and sealing plate following one side coordinate;The described hole that seals creates shallow cylinder or the hole of shallow cone cylindricality, manufacture and form one-level rank with the upper surface sealing neck above the aspirating hole sealed in neck of the lower end in negative pressure shell, the face, hole in the hole of shallow cylinder or the hole of shallow cone cylindricality create accommodation sealing plate inner headed face or internal conical surface, seal hole bottom surface create following porose annular sealing surface。
Air outlet valve creates hollow valve body and ball sealer or seals cone two parts, hollow valve body creates hollow pipe, internal taper hole manufacture is in the middle part of the inner chamber of hollow pipe or middle and lower part, and the internal diameter that the internal diameter that the upper part of the internal taper hole in hollow pipe manufactures is big, lower part manufactures is little;The lower end of hollow valve body manufactures return-air sealed end, the lower surface of return-air sealed end manufactures and creates internal taper hole in the lower end of hollow valve body, upper surface, the big end of internal taper hole communicates with the upper end of air outlet valve, small end communicates with the lower end of air outlet valve, is provided with ball sealer or seals cone on the inner conical surface of internal taper hole;The sealing of inner conical surface and ball sealer or sealing cone can be opened when entering, from the endoporus of hollow valve body lower end, the air having pressure and form passage。
For the ease of the processing of negative pressure shell be easy to accessory to load in negative pressure shell, described negative pressure shell creates the assembly after segmental machining manufactures;The upper end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration manufacture, the upper part of segmentation place creates pump cover, lower part creates the main body of negative pressure shell, centre bore manufactures on pump cover, aspirating hole manufactures at the middle part of the main body lower end of negative pressure shell, and it is a composite entity that pump cover and the main body after negative pressure shell are combined into after manufacturing;Or, the lower end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration manufacture, the lower part of segmentation place creates pump cover, upper part creates the main body of negative pressure shell, aspirating hole manufactures at the middle part of pump cover, it is a composite entity that centre bore manufacture is combined into after the main body of the middle part of the upper end of the main body of negative pressure shell, pump cover and negative pressure shell manufactures。
Answering magnetic piston to create the iron core of cylinder, the periphery of cylindrical iron core creates smooth periphery, manufactures the annular groove having depression on smooth periphery, and annular groove is embedded with sealing ring;Described periphery coordinate with the inner chamber of negative pressure shell can the inner chamber of sealed negative-pressure shell, and can slide at the interior intracavity of negative pressure shell。The cylindrical central portion position of described cylindrical iron core manufactures through hole, and through hole communicates with squish chamber and pumping chamber;Described through hole creates that upper part runs through the upper surface of iron core, lower part runs through iron core lower surface, the lower part of through hole creates passage, the upper part of through hole creates consent, and the mid portion between passage and consent creates internal taper hole。Manufactured above at passage has internal taper hole, and the manufactured above of internal taper hole has consent;Described passage creates the via allowing air pass through, and communicates with pumping chamber and consent;Described consent creates to be installed and the fixing hole filled in, and communicates with passage and squish chamber。
Fixing plug creates centre to be had the plug of passage, described plug to create centre to have the cylinder of through hole or annular ring or card spring coil, it is possible to restriction is arranged on the ball sealer in the internal taper hole answered in magnetic piston or seals the distance that cone moves up;When fixing plug creates the cylinder that there is through hole centre, the fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of fixed cylinder;When fixing plug creates annular ring, the fixing employing interference fit in consent is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of stationary annular circle;When fixing plug creates card spring coil, directly jump ring is stuck in consent。
Internal taper hole creates tapered circular hole, and the face of circular hole creates inner conical surface;The small end of internal taper hole under, hold upper greatly, manufacture respectively in the hollow valve body of air outlet valve and answer in the through hole of magnetic piston;Inner conical surface can be sealed under the effect of ball sealer or the gravity sealing cone self, inner conical surface and ball sealer can be opened by suction at ball sealer or when sealing and have suction above cone or seal the passage that cone seals;Ball sealer or sealing cone air pressure above are more big, and ball sealer or sealing cone are more good with the gluing, sealing effect of inner conical surface。
Sealing cone and create cone or cone cylinder, the annular surface of cone or cone cylinder creates tapered male cone (strobilus masculinus);Seal and seal inner conical surface by pressing under the gravity of sealing cone self when the male cone (strobilus masculinus) bored seals with inner conical surface。
Ball sealer creates the surface of spherosome or oval ball, spherosome or oval ball and creates sealing surface, and sealing surface creates smooth sphere;Inner conical surface is sealed by pressing under the self gravitation of ball sealer when the sphere of ball sealer seals with inner conical surface。
Sealing plate creates the flat board of circle, and below flat board, one side creates sealing surface, and sealing surface coordinates with the sealing hole sealed in neck。
Restriction cap creates calotte, and the crown part of calotte manufactures the air passing hole allowing gas pass through, and the hatband part of calotte is fixed on to seal and can limit the distance moved on sealing plate on neck。
Field controller creates and controls solenoid and produce the controller of electromagnetic field, to the interval time producing electromagnetic field for the second time again after controlling time and the length producing the electromagnetic field time that electromagnetic field produces and every time producing electromagnetic field。
In order to prevent robber from stealing automobile easily, making robber not have a vacuum servo when driving a car and stopping stealing garage is adopt installing remote device between teacher position key switch and field controller to be switched on and off producing the power-on circuit of electromagnetic field;Described electronic remote controller creates the contactor being switched on and off field controller, and including the switch sections and the electronic telecontrol part that switch on or off circuit, electronic telecontrol part includes remote controller switch and electronic signal receptor;Described electronic remote controller can have in the present invention, it is also possible to does not have。
Exhaust tube creates the hollow pipe of aspirating hole and the vacuum tank connecting negative pressure shell。
Aspirating hole create air enter negative pressure shell inner chamber through via, manufacture the lower part in the centre sealing neck, the manufactured above of upper end at the aspirating hole sealed in neck has sealing hole, the time in of being fitted without sealing plate, seals hole and communicates with aspirating hole in sealing hole。
In order to ensure extracting vacuum brake boost energy saver can normal operation, adopt what control field controller with insulated electric conductor teacher position key switch even to connect being switched on and off of circuit;Or, adopt with insulated electric conductor teacher position key switch even and electronic remote controller co-controlling field controller connect being switched on and off of circuit。
Keep the shape of protecting crust to ensure protecting crust that solenoid can be protected without damage, the interior intracavity manufacture at protecting crust has the skeleton of support。
In order to enable the air of the squish intracavity answering magnetic piston to promote in negative pressure shell to enter air outlet valve, adopt iron core spring as promoting the power answering magnetic piston stroking upward。
Being provided with solenoid in protecting crust, solenoid is fixed on the lower part outside negative pressure shell, and protecting crust is fixed on the lower sections of outside protection solenoid of negative pressure shell;Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest protects exhaust tube not oppressed lower than negative pressure shell lower end, and the lower end of foot rest is fixed on the vehicle frame of automobile。The circuit connecting solenoid is connected with field controller, the circuit of field controller is connected with electronic remote controller, electronic remote controller is connected with insulated electric conductor, and the electronic signal receptor of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust;Or, the circuit connecting solenoid is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust。Be provided with in negative pressure shell sealing plate, restriction cap, iron core spring, answer magnetic piston, ball sealer or seal cone, fixing plug, magnetic piston is answered to be arranged on the upper part of inner chamber of negative pressure shell, iron core spring is arranged on the lower part of the inner chamber of negative pressure shell, the lower end of iron core spring is pressed in the lower end in negative pressure shell, top, upper end and is pressed in the bottom answering magnetic piston, answers magnetic piston can slide up and down at the interior intracavity of negative pressure shell;Ball sealer is installed in the internal taper hole below the consent answering in magnetic piston or seals cone, ball sealer or sealing cone can move up and down in internal taper hole, being provided with fixing plug in consent limit ball sealer or seal displacement when cone moves up in internal taper hole, the fixing plug fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts the two ends that jump ring is stuck in the jump-ring slot in consent fixing plug;The sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone can close, when coordinating with the inner conical surface of internal taper hole and seal, the passage bled answered on magnetic piston, and the sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone and the inner conical surface of internal taper hole can open, when separating, the passage bled answered on magnetic piston;Being provided with sealing plate in the sealing hole sealed in neck of the lower end in negative pressure shell, restriction cap is fixed on the outside sealing neck by screw thread or jump ring;Sealing plate is with sealing sealing hole cooperation and can seal or open the passage bled in entrance negative pressure shell in neck;When answering magnetic piston stroking upward, the lumen portion answering the lower sections of negative pressure shell of magnetic piston is pumping chamber;When answering magnetic descent of piston, the lumen portion answering the negative pressure shell of magnetic piston upper part is squish chamber。Being fixed with exhaust tube at the aspirating hole place of the lower end of negative pressure shell, the other end of exhaust tube is connected with vacuum tank, and the endoporus of exhaust tube communicates with aspirating hole and vacuum tank;Being provided with air outlet valve in the upper end of negative pressure shell, the lower part of air outlet valve is fixed in the centre bore of the overlying one end of negative pressure shell, and the upper surface of negative pressure shell is exposed in the upper end of air outlet valve。
The compact conformation of extracting vacuum brake boost energy saver of the present invention, vibrate little, utilization rate of electrical is high, powerful, the electric automobile and the internal-combustion engines vehicle that are suitable for vacuum servo formula hydraulic braking are installed and used, and also are able to produce vacuum normally and realize vacuum servo after internal combustion engine shuts down;The market prospect of industrialization is good, commercial value is high, manufactures and uses all very convenient。
Accompanying drawing explanation
Fig. 1 and Fig. 2 is the structural representation of extracting vacuum brake boost energy saver。
Fig. 3 is the structural representation answering magnetic piston。
Fig. 4 is the schematic appearance of the top view answering magnetic piston。
Shown in figure: protecting crust 1, foot rest 2, exhaust tube 3, negative pressure shell 4, hollow valve body 5, iron core spring 6, answer magnetic piston 7, ball sealer 8 or seal cone 8, fixing plug 10, restriction cap 11, air passing hole 12, solenoid 13, sealing plate 14, passage 16, internal taper hole 17, consent 18, inner conical surface 19。
Detailed description of the invention
Detailed description of the invention
Extracting vacuum brake boost energy saver of the present invention mainly includes protecting crust 1, solenoid 13, negative pressure shell 4, aspirating hole, sealing plate 14, ball sealer 8 or seals cone 8, restriction cap 11, iron core spring 6, answers magnetic piston 7, fixing plug 10, internal taper hole 17, passage 16, air outlet valve, exhaust tube 3, field controller, electronic remote controller;Or including protecting crust 1, solenoid 13, negative pressure shell 4, aspirating hole, sealing plate 14, ball sealer 8 or sealing cone 8, restriction cap 11, iron core spring 6, answer magnetic piston 7, fixing plug 10, internal taper hole 17, passage 16, air outlet valve, exhaust tube 3, field controller。
Being provided with solenoid 13 in protecting crust 1, solenoid 13 is fixed on the lower part outside negative pressure shell 4, and protecting crust 1 is fixed on the lower sections of outside protection solenoid 13 of negative pressure shell 4;Below the outside of protecting crust 1, one side is fixed with foot rest 2, and the lower end of foot rest 2 protects exhaust tube 3 not oppressed lower than negative pressure shell 4 lower end, and the lower end of foot rest 2 is fixed on the vehicle frame of automobile。
The circuit connecting solenoid 13 is connected with field controller, the circuit of field controller is connected with electronic remote controller, electronic remote controller is connected with insulated electric conductor, and the electronic signal receptor of field controller, electronic remote controller and electronic remote controller is arranged in protecting crust 1;Or, the circuit connecting solenoid 13 is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust 1。
Sealing plate 14, restriction cap 11, iron core spring 6 are installed in negative pressure shell 4, answer magnetic piston 7, ball sealer 8 or seal cone 8, fixing plug 10, magnetic piston 7 is answered to be arranged on the upper part of inner chamber of negative pressure shell 4, iron core spring 6 is arranged on the lower part of the inner chamber of negative pressure shell 4, the lower end of iron core spring 6 is pressed in the lower end in negative pressure shell 4, top, upper end and is pressed in the bottom answering magnetic piston 7, answers magnetic piston 7 can slide up and down at the interior intracavity of negative pressure shell 4;Ball sealer 8 is installed in the internal taper hole 17 below the consent 18 answered in magnetic piston 7 or seals cone 8, ball sealer 8 or sealing cone 8 can move up and down in internal taper hole 17, being provided with fixing plug 10 in consent 18 to limit ball sealer 8 or to seal displacement when cone 8 moves up in internal taper hole 17, the fixing plug 10 fixing employing interference fit in consent 18 are fixed or threaded engagement is fixed or adopt the two ends that jump ring is stuck in the jump-ring slot in consent 18 fixing plug 10;The sphere of ball sealer 8 or the male cone (strobilus masculinus) of sealing cone 8 can close, when coordinating with the inner conical surface 19 of internal taper hole 17 and seal, the passage bled answered on magnetic piston 7, and the sphere of ball sealer 8 or the male cone (strobilus masculinus) of sealing cone 8 and the inner conical surface 19 of internal taper hole 17 can open, when separating, the passage bled answered on magnetic piston 7;Being provided with sealing plate 14 in the sealing hole sealed in neck of the lower end in negative pressure shell 4, restriction cap 11 is fixed on the outside sealing neck by screw thread or jump ring;Sealing plate 14 coordinates with the sealing hole sealed in neck and can seal or open the passage bled in entrance negative pressure shell 4;When answering magnetic piston 7 up, the lumen portion answering the lower sections of negative pressure shell 4 of magnetic piston 7 is pumping chamber;When answering magnetic piston 7 descending, the lumen portion answering the negative pressure shell 4 of magnetic piston 7 upper part is squish chamber。Being fixed with exhaust tube 3 at the aspirating hole place of the lower end of negative pressure shell 4, the other end of exhaust tube 3 is connected with vacuum tank, and the endoporus of exhaust tube 3 communicates with aspirating hole and vacuum tank;Being provided with air outlet valve in the upper end of negative pressure shell 4, the lower part of air outlet valve is fixed in the centre bore of the overlying one end of negative pressure shell 4, and the upper surface of negative pressure shell 4 is exposed in the upper end of air outlet valve。
During fabrication, protecting crust 1 adopts the material manufacture of a kind of type in metal, plastics, nylon, fiberglass, rubber or several types, when protecting crust 1 when adopting elastomeric material to manufacture or after manufacture shaping is soft-shell, it is made to float on gas face first in use the inner chamber inflation of protecting crust 1;Hollow valve body 5 and negative pressure shell 4 adopt the material manufacture of a kind of type in metal, plastics, nylon and fiberglass or several types;Ball sealer 8 or sealing cone 8 adopt the material manufacture of a kind of type in metals, plastics, nylon and rubber or several types;Sealing plate 14 adopts the material manufacture of a kind of type in metal, plastics, nylon and fiberglass or several types;Magnetic piston 7 is answered to adopt the material manufacture of the hard to bear magnetic field suction of energy;Fixing plug 10 adopts the material manufacture of a kind of type in metal, plastics, nylon, fiberglass, rubber or several types;Iron core spring 6 adopts a kind of type in metal and rubber or two kinds of material manufacture, and when adopting elastomeric material to manufacture, iron core spring 6 creates hollow tubular type spring, utilizes the elasticity of rubber and contractility to realize the function of spring。
Protecting crust 1 creates the hollow cavity of annular, and hollow cavity manufactures to be had string holes, string holes to create to allow the hole of insulated electric conductor traverse;The parts installed are installed in hollow cavity in field controller, solenoid 13 and negative pressure shell 4 and negative pressure shell 4, or, the parts installed are installed in hollow cavity in electronic remote controller, field controller, solenoid 13 and negative pressure shell 4 and negative pressure shell 4;The inner of the annular housing of hollow cavity is fixed on negative pressure shell 4。
In order to convenient for assembly, during fabrication, after protecting crust 1 is divided into two parts manufacture from annular position, recombinant is together for protecting crust 1。
The inner chamber of negative pressure shell 4 creates the cavity of cylinder, and the periphery of cylindrical cavity creates smooth curved surface;Upper end on the centrage of inner chamber manufactures to have has aspirating hole traverse negative pressure shell 4 through the centre bore of negative pressure shell 4, lower end manufacture;The middle part of the lower end in negative pressure shell 4 manufactures sealing neck protruding upward, and the upper part sealing the inside of neck creates sealing hole, lower part creates aspirating hole, seals hole and communicates with aspirating hole, seals hole and coordinates with one side below sealing plate 14;The described hole that seals creates shallow cylinder or the hole of shallow cone cylindricality, manufacture and form one-level rank with the upper surface sealing neck above the aspirating hole sealed in neck of the lower end in negative pressure shell 4, the face, hole in the hole of shallow cylinder or the hole of shallow cone cylindricality creates the inner headed face or internal conical surface that hold sealing plate 14, and the bottom surface sealing hole creates following porose annular sealing surface。
Air outlet valve creates hollow valve body 5 and ball sealer 8 or seals cone 8 two parts, hollow valve body 5 creates hollow pipe, internal taper hole 17 manufactures in the middle part of inner chamber of hollow pipe or middle and lower part, and the internal diameter that the internal diameter that the upper part of the internal taper hole 17 in hollow pipe manufactures is big, lower part manufactures is little;The lower end of hollow valve body 5 manufactures return-air sealed end, the lower surface of return-air sealed end manufactures in the lower end of hollow valve body 5, upper surface creates internal taper hole 17, the big end of internal taper hole 17 communicates with the upper end of air outlet valve, small end communicates with the lower end of air outlet valve, is provided with ball sealer 8 or seals cone 8 on the inner conical surface 19 of internal taper hole 17;The sealing of inner conical surface 19 and ball sealer 8 or sealing cone 8 can be opened when entering, from the endoporus of hollow valve body 5 lower end, the air having pressure and form passage。
For the ease of the processing of negative pressure shell 4 be easy to accessory to load in negative pressure shell 4, described negative pressure shell 4 creates the assembly after segmental machining manufactures;The upper end of the cylindrical cavity body portion in negative pressure shell 4 is divided into two-stage nitration manufacture, the upper part of segmentation place creates pump cover, lower part creates the main body of negative pressure shell 4, centre bore manufactures on pump cover, aspirating hole manufactures at the middle part of the main body lower end of negative pressure shell 4, and it is a composite entity that pump cover and the main body after negative pressure shell 4 are combined into after manufacturing;Or, the lower end of the cylindrical cavity body portion in negative pressure shell 4 is divided into two-stage nitration manufacture, the lower part of segmentation place creates pump cover, upper part creates the main body of negative pressure shell 4, aspirating hole manufactures at the middle part of pump cover, it is a composite entity that centre bore manufacture is combined into after the main body of the middle part of the upper end of the main body of negative pressure shell 4, pump cover and negative pressure shell 4 manufactures。
Answering magnetic piston 7 to create the iron core of cylinder, the periphery of cylindrical iron core creates smooth periphery, manufactures the annular groove having depression on smooth periphery, and annular groove is embedded with sealing ring;Described periphery coordinate with the inner chamber of negative pressure shell 4 can the inner chamber of sealed negative-pressure shell 4, and can slide at the interior intracavity of negative pressure shell 4。The cylindrical central portion position of described cylindrical iron core manufactures through hole, and through hole communicates with squish chamber and pumping chamber;Described through hole creates that upper part runs through the upper surface of iron core, lower part runs through iron core lower surface, the lower part of through hole creates passage 16, the upper part of through hole creates consent 18, and the mid portion between passage 16 and consent 18 creates internal taper hole 17。Manufactured above at passage 16 has internal taper hole 17, and the manufactured above of internal taper hole 17 has consent 18;Described passage 16 creates the via allowing air pass through, and communicates with pumping chamber and consent 18;Described consent 18 creates the hole installed and fix plug 10, communicates with passage 16 and squish chamber。
Fixing plug 10 creates centre to be had the plug of passage 16, described plug to create centre to have the cylinder of through hole or annular ring or card spring coil, it is possible to restriction is arranged on the ball sealer 8 in the internal taper hole 17 answered in magnetic piston 7 or seals the distances that cone 8 moves up;When fixing plug 10 creates the cylinder that there is through hole centre, the fixing employing interference fit in consent 18 is fixed or threaded engagement is fixed or adopts jump ring to be stuck in the jump-ring slot in consent 18 two ends of fixed cylinder;When fixing plug 10 creates annular ring, the two ends that the fixing employing interference fit in consent 18 is fixed or adopted jump ring to be stuck in the jump-ring slot in consent 18 stationary annular circle;When fixing plug 10 creates card spring coil, directly jump ring is stuck in consent 18。
Internal taper hole 17 creates tapered circular hole, and the face of circular hole creates inner conical surface 19;The small end of internal taper hole 17 under, hold upper greatly, manufacture respectively in the hollow valve body 5 of air outlet valve and answer in the through hole of magnetic piston 7;Inner conical surface 19 can be sealed under the effect of ball sealer 8 or the gravity sealing cone 8 self, inner conical surface 19 and ball sealer 8 or the passages sealing cone 8 sealing can be opened at ball sealer 8 or when sealing and have suction above cone 8 by suction;Ball sealer 8 or sealing cone 8 air pressure above are more big, and the gluing, sealing effect of ball sealer 8 or sealing cone 8 and inner conical surface 19 is more good。
Sealing cone 8 and create cone or cone cylinder, the annular surface of cone or cone cylinder creates tapered male cone (strobilus masculinus);Seal and seal inner conical surface 19 by pressing under the gravity of sealing cone 8 self when the male cone (strobilus masculinus) boring 8 seals with inner conical surface 19。
Ball sealer 8 creates the surface of spherosome or oval ball, spherosome or oval ball and creates sealing surface, and sealing surface creates smooth sphere;Inner conical surface 19 is sealed by pressing under the self gravitation of ball sealer 8 when the sphere of ball sealer 8 and inner conical surface 19 seal。
Sealing plate 14 creates the flat board of circle, and below flat board, one side creates sealing surface, and sealing surface coordinates with the sealing hole sealed in neck。
Restriction cap 11 creates calotte, and the crown part of calotte manufactures the air passing hole 12 allowing gas pass through, and the hatband part of calotte is fixed on to seal and can limit the distance moved on sealing plate 14 on neck。
Field controller creates and controls solenoid 13 and produce the controller of electromagnetic field, to the interval time producing electromagnetic field for the second time more every time after controlling time and the length producing the electromagnetic field time that electromagnetic field produces and producing electromagnetic field。
In order to prevent robber from stealing automobile easily, making robber not have a vacuum servo when driving a car and stopping stealing garage is adopt installing remote device between teacher position key switch and field controller to be switched on and off producing the power-on circuit of electromagnetic field;Described electronic remote controller creates the contactor being switched on and off field controller, and including the switch sections and the electronic telecontrol part that switch on or off circuit, electronic telecontrol part includes remote controller switch and electronic signal receptor;Described electronic remote controller can have in the present invention, it is also possible to does not have。
Exhaust tube 3 creates the hollow pipe of aspirating hole and the vacuum tank connecting negative pressure shell 4。
Aspirating hole create air enter negative pressure shell 4 inner chamber through via, manufacture the lower part in the centre sealing neck, the manufactured above of upper end at the aspirating hole sealed in neck has sealing hole, when being fitted without sealing plate 14 in sealing hole, seals hole and communicates with aspirating hole。
In order to ensure extracting vacuum brake boost energy saver can normal operation, adopt what control field controller with insulated electric conductor teacher position key switch even to connect being switched on and off of circuit;Or, adopt with insulated electric conductor teacher position key switch even and electronic remote controller co-controlling field controller connect being switched on and off of circuit。
Keep the shape of protecting crust 1 to ensure protecting crust 1 that solenoid 13 can be protected without damage, the interior intracavity manufacture at protecting crust 1 has the skeleton of support。
In order to make the air of the squish intracavity answering magnetic piston 7 can promote in negative pressure shell 4 enter air outlet valve, adopt iron core spring 6 as promoting the power answering magnetic piston 7 up。
The air extracted in vacuum tank is laid in pumping chamber and is waited to press, and extrudes air generation air pressure at squish intracavity and discharges outside negative pressure shell;When squish intracavity evacuates gas, pumping chamber communicates with squish chamber;When squish intracavity air-out, pumping chamber by ball sealer 8 or seal cone 8 seal with the internal taper hole 17 answered in magnetic piston 7 and disconnect enter squish chamber the passage bled。
Described extracting vacuum brake boost energy saver, in the process evacuating gas, does not have return spring in controlling bleed-off passage and going out the one-way check valve of air duct;When pumping chamber evacuates gas, the suction answering the up generation of magnetic piston 7 is opened sealing plate 14 and is opened the passage bled with sealing the sealing in hole, be arranged on the ball sealer 8 on the internal taper hole 17 answered in magnetic piston 7 or seal cone 8 under the effect of the gravity of self automatic decline return and close the passage bled of entrance squish intracavity and seal;When evacuating gas in squish chamber, it is arranged on the ball sealer 8 on the internal taper hole 17 of air outlet valve or seals cone 8 and utilize the gravity of self make ball sealer 8 or seal cone 8 automatic decline returns and close the passage of the discharge on air outlet valve and seal, answering magnetic piston 7 descending and make to produce pumping chamber in pressure and promote ball sealer 8 or seal and bore the 8 up passages bled then opening entrance squish intracavity;When squish chamber air-out, under the effect of outlet pressure, promote the ball sealer 8 on the internal taper hole 17 of air outlet valve or to seal cone 8 up and open the passage given vent to anger of air outlet valve, be arranged on the ball sealer 8 on the internal taper hole 17 answered in magnetic piston 7 or seal cone 8 and utilize the gravity of self make ball sealer 8 or seal cone 8 automatic decline returns and close and answer the passage bled on magnetic piston 7 to seal。
During use, the power-on circuit of insulated electric conductor and field controller directly connected by teacher of the opening position key switch, or, pressing the starting button of remote controller switch after the power-on circuit of teacher of the opening position key ON electronic remote controller, electronic signal receptor receives and starts the circuit that signal is followed by leading to electronic remote controller with field controller;Field controller is connected the power-on circuit of solenoid 13 and is produced electromagnetic field, the captivation that electromagnetic field produces pulls answers magnetic piston 7 to overcome the pressure of iron core spring 6 to move down, when answering magnetic piston 7 to start descending, descending return under the effect of the sealing plate 14 sealed in hole being arranged in negative pressure shell 4 lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, ball sealer 8 in air outlet valve or seal cone 8 under the effect of the gravity of self descending return and seal the inner conical surface 19 of air outlet valve, cut off the outlet passageway in squish chamber;Answer magnetic piston 7 when descending, air that magnetic piston 7 is forced in pumping chamber is answered to make air produce internal pressure, the air having pressure enter into from the passage 16 answered in magnetic piston 7 answer the internal taper hole 17 in magnetic piston 7 upwards wash open with internal taper hole 17 seal ball sealer 8 or seal cone 8 displacement after continue up, after the passage 16 in fixing plug 10 enter squish intracavity。
Answer magnetic piston 7 descending move to compression iron core spring 6 compression stage spacing time, the power-on circuit of field controller cutoff solenoid 13, electromagnetic field disappear, answer magnetic piston 7 up under the promotion of iron core spring 6;When answering magnetic piston 7 to start up, be arranged on the ball sealer 8 on the internal taper hole 17 answered in magnetic piston 7 or seal cone 8 under the effect of the gravity of self descending return and close air enter squish chamber the passage bled;When answering magnetic piston 7 up, the up of magnetic piston 7 is answered to make the air of squish intracavity create pressure, there is the air of pressure to promote ball sealer 8 from the internal taper hole 17 that the endoporus of the sealed end of air outlet valve lower end enters in air outlet valve or to seal cone 8 up and open the sealing passage of air outlet valve, make the air of squish intracavity enter in air after air outlet valve;Answer magnetic piston 7 when up, magnetic piston 7 is answered also to make to create in pumping chamber pull of vacuum, pull of vacuum inhales movable sealing plate 14 makes sealing plate 14 and the sealing surface sealing hole separate, air in vacuum tank enters into sealing hole from exhaust tube 3 through aspirating hole, enters answering in magnetic piston 7 pumping chamber below in negative pressure shell 4 then through the air passing hole 12 on restriction cap 11。
Answer magnetic piston 7 up when putting in place under the promotion of iron core spring 6, descending return under the effect of the sealing plate 14 sealed in hole being arranged in negative pressure shell 4 lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, ball sealer 8 in air outlet valve or seal cone 8 under the effect of the gravity of self descending return and seal the inner conical surface 19 of air outlet valve, cut off the outlet passageway in squish chamber and made air not return pumping chamber;Now, field controller is connected again the power-on circuit of solenoid 13 and is again produced electromagnetic field and make to answer magnetic piston 7 descending;So circulation be switched on and off circuit, make solenoid 13 produce electromagnetic field and pull to answer magnetic piston 7 up and allow iron core spring 6 promote and answer magnetic piston 7 descending, constantly the air in vacuum tank is extracted out and enter in air。
Claims (6)
1. an extracting vacuum brake boost energy saver, it is characterised in that: described extracting vacuum brake boost energy saver includes protecting crust, solenoid, negative pressure shell, aspirating hole, sealing plate, sealing cone, restriction cap, iron core spring, answers magnetic piston, fixing plug, internal taper hole, passage, air outlet valve, exhaust tube, field controller;
Being provided with solenoid in protecting crust, solenoid is fixed on the lower part outside negative pressure shell, and protecting crust is fixed on the lower sections of outside protection solenoid of negative pressure shell;Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest protects exhaust tube not oppressed lower than negative pressure shell lower end, and the lower end of foot rest is fixed on the vehicle frame of automobile;
The circuit connecting solenoid is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust;
Be provided with in negative pressure shell sealing plate, restriction cap, iron core spring, answer magnetic piston, seal cone, fixing plug, magnetic piston is answered to be arranged on the upper part of inner chamber of negative pressure shell, iron core spring is arranged on the lower part of the inner chamber of negative pressure shell, the lower end of iron core spring is pressed in the lower end in negative pressure shell, top, upper end and is pressed in the bottom answering magnetic piston, answers magnetic piston can slide up and down at the interior intracavity of negative pressure shell;Sealing cone is installed in the internal taper hole below the consent answering in magnetic piston, seal cone can move up and down in internal taper hole, being provided with fixing plug in consent and limit the displacement sealed when cone moves up in internal taper hole, the fixing plug fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts the two ends that jump ring is stuck in the jump-ring slot in consent fixing plug;The sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone can close, when coordinating with the inner conical surface of internal taper hole and seal, the passage bled answered on magnetic piston, and the sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone and the inner conical surface of internal taper hole can open, when separating, the passage bled answered on magnetic piston;Being provided with sealing plate in the sealing hole sealed in neck of the lower end in negative pressure shell, restriction cap is fixed on the outside sealing neck by screw thread or jump ring;Sealing plate is with sealing sealing hole cooperation and can seal or open the passage bled in entrance negative pressure shell in neck;When answering magnetic piston stroking upward, the lumen portion answering the lower sections of negative pressure shell of magnetic piston is pumping chamber;When answering magnetic descent of piston, the lumen portion answering the negative pressure shell of magnetic piston upper part is squish chamber;Being fixed with exhaust tube at the aspirating hole place of the lower end of negative pressure shell, the other end of exhaust tube is connected with vacuum tank, and the endoporus of exhaust tube communicates with aspirating hole and vacuum tank;Being provided with air outlet valve in the upper end of negative pressure shell, the lower part of air outlet valve is fixed in the centre bore of the overlying one end of negative pressure shell, and the upper surface of negative pressure shell is exposed in the upper end of air outlet valve;
Described protecting crust is the hollow cavity of annular, and hollow cavity has string holes, is provided with in field controller, solenoid and negative pressure shell and negative pressure shell the parts installed in hollow cavity, and string holes is to allow the hole of insulated electric conductor traverse;The inner of the annular housing of hollow cavity is fixed on negative pressure shell;
For the ease of the processing of protecting crust be easy to accessory to load in protecting crust, described protecting crust is the assembly after segmentation, and after the annular position of protecting crust is divided into two parts, recombinant is together;
The inner chamber of described negative pressure shell is circular cylindrical cavity, and the face of cylinder of cylindrical cavity is smooth curved surface;Upper end on the centrage of inner chamber has centre bore to have aspirating hole traverse negative pressure shell through negative pressure shell, lower end;There is sealing neck protruding upward at the middle part of the lower end in negative pressure shell, seal the upper part of inside of neck be seal hole, lower part is aspirating hole, in time sealing in hole and be fitted without sealing plate, seal hole communicate with aspirating hole, sealing hole and sealing plate following one side coordinate;Described sealing hole is shallow cylinder or the hole of shallow cone cylindricality, one-level rank are formed with the upper surface sealing neck above the aspirating hole sealed in neck of the lower end in negative pressure shell, the face, hole in the hole of shallow cylinder or the hole of shallow cone cylindricality be hold sealing plate inner headed face or internal conical surface, seal hole bottom surface be following porose annular sealing surface;
Described air outlet valve includes hollow valve body and seals cone, and hollow valve body is hollow pipe, and internal taper hole is in the middle part of the inner chamber of hollow pipe or middle and lower part, and the internal diameter of the upper part of the internal taper hole in hollow pipe internal diameter big, lower sections of is little;There is return-air sealed end the lower end of hollow valve body, the lower surface of return-air sealed end in the lower end of hollow valve body, upper surface be internal taper hole, the big end of internal taper hole communicates with the upper end of air outlet valve, small end communicates with the lower end of air outlet valve, is provided with sealing cone on the inner conical surface of internal taper hole;Inner conical surface can be opened when entering, from the endoporus of hollow valve body lower end, the air having pressure and form passage with sealing the sealing bored;
For the ease of the processing of negative pressure shell be easy to accessory to load in negative pressure shell, described negative pressure shell is the assembly after segmentation;The upper end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration, the upper part of segmentation place is pump cover, lower part is the main body of negative pressure shell, centre bore is on pump cover, and aspirating hole is at the middle part of the main body lower end of negative pressure shell, and the body combination of pump cover and negative pressure shell becomes a composite entity;Or, the lower end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration, the lower part of segmentation place is pump cover, upper part is the main body of negative pressure shell, aspirating hole is at the middle part of pump cover, centre bore is at the middle part of the upper end of the main body of negative pressure shell, and the body combination of pump cover and negative pressure shell becomes a composite entity;
Described to answer magnetic piston be cylindrical iron core, and the periphery of cylindrical iron core is smooth periphery, has the annular groove of depression on smooth periphery, and annular groove is embedded with sealing ring;Described periphery coordinate with the inner chamber of negative pressure shell can the inner chamber of sealed negative-pressure shell, and can slide at the interior intracavity of negative pressure shell;There is through hole the cylindrical central portion position of described cylindrical iron core, and through hole communicates with squish chamber and pumping chamber;The upper part of described through hole runs through the upper surface of iron core, lower part runs through iron core lower surface, and the lower part of through hole is passage, and the upper part of through hole is consent, and the mid portion between passage and consent is internal taper hole;Being internal taper hole on passage, the above of internal taper hole is consent;Described passage is the via allowing air pass through, and communicates with pumping chamber and consent;Described consent is to install and the fixing hole filled in, and communicates with passage and squish chamber;
Described fixing plug be restriction be arranged in the internal taper hole answered in magnetic piston seal distance that cone moves up, centre have the plug of passage, described plug to be that centre has the cylinder of through hole or annular ring or card spring coil;When fixing plug is the cylinder that there is through hole centre, the fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of fixed cylinder;When fixing plug is annular ring, the fixing employing interference fit in consent is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of stationary annular circle;When fixing plug is card spring coil, directly jump ring is stuck in consent;
Described internal taper hole is tapered circular hole, and the face of circular hole is inner conical surface;The small end of internal taper hole under, hold upper greatly, respectively in the hollow valve body of air outlet valve and answer in the through hole of magnetic piston;Inner conical surface coordinates with the male cone (strobilus masculinus) sealing cone, can seal inner conical surface under the effect sealing the gravity boring self, can open, by suction, the passage that inner conical surface seals with sealing cone when sealing and having suction above cone;Seal cone air pressure above more big, seal cone more good with the gluing, sealing effect of inner conical surface;
Described sealing cone is cone or cone cylinder, and the annular surface of cone or cone cylinder is tapered male cone (strobilus masculinus);Lean on when sealing male cone (strobilus masculinus) and the inner conical surface sealing of cone and press under the gravity of self and seal inner conical surface;
Described sealing plate is circular flat board, and below flat board, one side is sealing surface, and sealing surface is for coordinating with the sealing hole sealed in neck;
Described restriction cap is calotte, and the crown part of calotte has the air passing hole allowing gas pass through, and the hatband part of calotte is fixed on to seal and can limit the distance moved on sealing plate on neck;
Described field controller is to control solenoid to produce the controller of electromagnetic field, to the interval time producing electromagnetic field for the second time more every time after controlling the time of electromagnetic field generation and the time length of generation electromagnetic field and producing electromagnetic field;
Described exhaust tube is the hollow pipe of aspirating hole and the vacuum tank connecting negative pressure shell;
Described aspirating hole be air enter the inner chamber of negative pressure shell through air passing hole, at the lower part in the centre sealing neck, on the upper end of the aspirating hole sealed in neck, have sealing hole, seal be fitted without sealing plate in hole time, seal hole and communicate with aspirating hole;
The air extracted in vacuum tank is laid in pumping chamber and is waited to press, and extrudes air generation air pressure at squish intracavity and discharges outside negative pressure shell;When squish intracavity evacuates gas, pumping chamber communicates with squish chamber;When squish intracavity air-out, pumping chamber is by sealing cone and answering the internal taper hole sealing in magnetic piston and disconnect the passage bled in entrance squish chamber;
Described extracting vacuum brake boost energy saver, in the process evacuating gas, does not have return spring in controlling bleed-off passage and going out the one-way check valve of air duct;When pumping chamber evacuates gas, answer the suction that magnetic piston stroking upward produces to open the passage that sealing plate is bled with the sealing and opening sealing hole, be arranged on the internal taper hole answered in magnetic piston seal cone under the effect of the gravity of self automatic decline return and close the passage bled of entrance squish intracavity and seal;When evacuating gas in squish chamber, the cone that seals being arranged on the internal taper hole of air outlet valve utilizes the gravity of self to make sealing bore automatic decline return and closes the passage of the discharge on air outlet valve and seal, and answers magnetic descent of piston and making to produce pressure pumping chamber in and promotes and seal the up passage bled then opening entrance squish intracavity of cone;When squish chamber air-out, promote under the effect of outlet pressure on the internal taper hole of air outlet valve to seal cone up and open the passage given vent to anger of air outlet valve, the cone that seals being arranged on the internal taper hole answered in magnetic piston utilizes the gravity of self to make sealing bore automatic decline return and close and answer the passage bled on magnetic piston to seal;
During use, the power-on circuit of insulated electric conductor and field controller connected by teacher of the opening position key switch, field controller is connected the power-on circuit of solenoid and is produced electromagnetic field, the captivation that electromagnetic field produces pulls the pressure answering magnetic piston overpowers iron core spring to move down, when answering magnetic piston to start descending, descending return under the effect of the sealing plate sealed in hole being arranged in negative pressure shell lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, in air outlet valve seal cone under the effect of the gravity of self descending return and seal the inner conical surface of air outlet valve, cut off the outlet passageway in squish chamber;Answer magnetic piston when descending, air that magnetic piston is forced in pumping chamber is answered to make air produce internal pressure, the air having pressure enter into from the passage answered in magnetic piston answer the internal taper hole in magnetic piston upwards wash open with internal taper hole seal sealing cone displacement after continue up, after the passage in fixing plug enter squish intracavity;
Answer magnetic descent of piston move to compression iron core spring compression stage spacing time, the power-on circuit of field controller cutoff solenoid, electromagnetic field disappear, answer magnetic piston up under the promotion of iron core spring;When answering magnetic piston to start up, it is arranged on sealing on the internal taper hole answered in magnetic piston and bores descending return under the effect of the gravity of self and close air and enter the passage bled in squish chamber;When answering magnetic piston stroking upward, the up of magnetic piston is answered to make the air of squish intracavity create pressure, having the air of pressure to promote from the internal taper hole that the endoporus of the sealed end of air outlet valve lower end enters in air outlet valve, to seal cone up and open the sealing passage of air outlet valve, makes the air of squish intracavity enter in air after air outlet valve;Answer magnetic piston when up, magnetic piston is answered also to make to create in pumping chamber pull of vacuum, pull of vacuum inhales movable sealing plate makes sealing plate with the sealing surface sealing hole separately, air in vacuum tank enters into sealing hole from exhaust tube through aspirating hole, enters answering in the pumping chamber below magnetic piston in negative pressure shell then through the air passing hole on restriction cap;
Answer magnetic piston up when putting in place under the promotion of iron core spring, descending return under the effect of the sealing plate sealed in hole being arranged in negative pressure shell lower end negative pressure of vacuum under the effect of self gravitation and in vacuum tank and close the bleed-off passage that enters pumping chamber, in air outlet valve seal cone under the effect of the gravity of self descending return and seal the inner conical surface of air outlet valve, cut off the outlet passageway in squish chamber and made air not return pumping chamber;Now, field controller is connected again the power-on circuit of solenoid and is again produced electromagnetic field and make to answer magnetic descent of piston;What so circulate is switched on and off circuit, makes solenoid generation electromagnetic field pull and answers magnetic piston stroking upward and allow the promotion of iron core spring answer magnetic descent of piston, constantly the air in vacuum tank is extracted out and enter in air。
2. extracting vacuum brake boost energy saver according to claim 1, it is characterised in that: keep the shape of protecting crust to ensure protecting crust that solenoid can be protected without damage, the interior intracavity manufacture at protecting crust has the skeleton of support。
3. extracting vacuum brake boost energy saver according to claim 1, it is characterised in that: in order to enable the air of the squish intracavity answering magnetic piston to promote in negative pressure shell to enter air outlet valve, adopt iron core spring as promoting the power answering magnetic piston stroking upward。
4. extracting vacuum brake boost energy saver according to claim 1, it is characterised in that: adopt the teacher position key switch being connected with insulated electric conductor to control being switched on and off of the connection circuit of field controller。
5. extracting vacuum brake boost energy saver according to claim 1, it is characterized in that: the compact conformation of described extracting vacuum brake boost energy saver, vibrate little, utilization rate of electrical is high, powerful, the electric automobile and the internal-combustion engines vehicle that are suitable for vacuum servo formula hydraulic braking are installed and used, and also are able to produce vacuum normally and realize vacuum servo after internal combustion engine shuts down;The market prospect of industrialization is good, commercial value is high, manufactures and uses all very convenient。
6. the manufacture method of an extracting vacuum brake boost energy saver, it is characterized in that: during fabrication, iron core spring adopts a kind of type in metal and rubber or two kinds of material manufacture, when adopting elastomeric material to manufacture, iron core spring creates hollow tubular type spring, utilizes the elasticity of rubber and contractility to realize the function of spring;
Protecting crust creates the hollow cavity of annular, and hollow cavity manufactures to be had string holes, string holes to create to allow the hole of insulated electric conductor traverse;Being provided with in field controller, solenoid and negative pressure shell and negative pressure shell the parts installed in hollow cavity, the inner of the annular housing of hollow cavity is fixed on negative pressure shell;
In order to convenient for assembly, during fabrication, after protecting crust is divided into two parts manufacture from annular position, recombinant is together for protecting crust;
The inner chamber of negative pressure shell creates the cavity of cylinder, and the periphery of cylindrical cavity creates smooth curved surface;Upper end on the centrage of inner chamber manufactures to have has aspirating hole traverse negative pressure shell through the centre bore of negative pressure shell, lower end manufacture;The middle part of the lower end in negative pressure shell manufactures sealing neck protruding upward, and the upper part sealing the inside of neck creates sealing hole, lower part creates aspirating hole, seals hole and communicates with aspirating hole, sealing hole and sealing plate following one side coordinate;The described hole that seals creates shallow cylinder or the hole of shallow cone cylindricality, manufacture and form one-level rank with the upper surface sealing neck above the aspirating hole sealed in neck of the lower end in negative pressure shell, the face, hole in the hole of shallow cylinder or the hole of shallow cone cylindricality create accommodation sealing plate inner headed face or internal conical surface, seal hole bottom surface create following porose annular sealing surface;
Air outlet valve creates hollow valve body and seals cone two parts, and hollow valve body creates hollow pipe, and internal taper hole manufacture is in the middle part of the inner chamber of hollow pipe or middle and lower part, and the internal diameter that the internal diameter that the upper part of the internal taper hole in hollow pipe manufactures is big, lower part manufactures is little;The lower end of hollow valve body manufactures return-air sealed end, the lower surface of return-air sealed end manufactures and creates internal taper hole in the lower end of hollow valve body, upper surface, the big end of internal taper hole communicates with the upper end of air outlet valve, small end communicates with the lower end of air outlet valve, is provided with sealing cone on the inner conical surface of internal taper hole;Inner conical surface can be opened when entering, from the endoporus of hollow valve body lower end, the air having pressure and form passage with sealing the sealing bored;
For the ease of the processing of negative pressure shell be easy to accessory to load in negative pressure shell, described negative pressure shell creates the assembly after segmental machining manufactures;The upper end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration manufacture, the upper part of segmentation place creates pump cover, lower part creates the main body of negative pressure shell, centre bore manufactures on pump cover, aspirating hole manufactures at the middle part of the main body lower end of negative pressure shell, and it is a composite entity that pump cover and the main body after negative pressure shell are combined into after manufacturing;Or, the lower end of the cylindrical cavity body portion in negative pressure shell is divided into two-stage nitration manufacture, the lower part of segmentation place creates pump cover, upper part creates the main body of negative pressure shell, aspirating hole manufactures at the middle part of pump cover, it is a composite entity that centre bore manufacture is combined into after the main body of the middle part of the upper end of the main body of negative pressure shell, pump cover and negative pressure shell manufactures;
Answering magnetic piston to create the iron core of cylinder, the periphery of cylindrical iron core creates smooth periphery, manufactures the annular groove having depression on smooth periphery, and annular groove is embedded with sealing ring;Described periphery coordinate with the inner chamber of negative pressure shell can the inner chamber of sealed negative-pressure shell, and can slide at the interior intracavity of negative pressure shell;The cylindrical central portion position of described cylindrical iron core manufactures through hole, and through hole communicates with squish chamber and pumping chamber;Described through hole creates that upper part runs through the upper surface of iron core, lower part runs through iron core lower surface, the lower part of through hole creates passage, the upper part of through hole creates consent, and the mid portion between passage and consent creates internal taper hole;Manufactured above at passage has internal taper hole, and the manufactured above of internal taper hole has consent;Described passage creates the via allowing air pass through, and communicates with pumping chamber and consent;Described consent creates to be installed and the fixing hole filled in, and communicates with passage and squish chamber;
Fixing plug creates centre to be had the plug of passage, described plug to create centre to have the cylinder of through hole or annular ring or card spring coil, it is possible to restriction is arranged on and seals, in the internal taper hole answered in magnetic piston, the distance that cone moves up;When fixing plug creates the cylinder that there is through hole centre, the fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of fixed cylinder;When fixing plug creates annular ring, the fixing employing interference fit in consent is fixed or adopts jump ring to be stuck in the jump-ring slot in consent the two ends of stationary annular circle;When fixing plug creates card spring coil, directly jump ring is stuck in consent;
Internal taper hole creates tapered circular hole, and the face of circular hole creates inner conical surface;The small end of internal taper hole under, hold upper greatly, manufacture respectively in the hollow valve body of air outlet valve and answer in the through hole of magnetic piston;Inner conical surface can be sealed under sealing the effect of gravity of cone self, pass through suction when sealing and having suction above cone and can open inner conical surface and seal the passage that cone seals;Seal cone air pressure above more big, seal cone more good with the gluing, sealing effect of inner conical surface;
Sealing cone and create cone or cone cylinder, the annular surface of cone or cone cylinder creates tapered male cone (strobilus masculinus);Lean on when sealing male cone (strobilus masculinus) and the inner conical surface sealing of cone and press under the gravity of self and seal inner conical surface;
Sealing plate creates the flat board of circle, and below flat board, one side creates sealing surface, and sealing surface coordinates with the sealing hole sealed in neck;
Restriction cap creates calotte, and the crown part of calotte manufactures the air passing hole allowing gas pass through, and the hatband part of calotte is fixed on to seal and can limit the distance moved on sealing plate on neck;
Field controller creates and controls solenoid and produce the controller of electromagnetic field, to the interval time producing electromagnetic field for the second time again after controlling time and the length producing the electromagnetic field time that electromagnetic field produces and every time producing electromagnetic field;
Exhaust tube creates the hollow pipe of aspirating hole and the vacuum tank connecting negative pressure shell;
Aspirating hole create air enter negative pressure shell inner chamber through via, manufacture the lower part in the centre sealing neck, the manufactured above of upper end at the aspirating hole sealed in neck has sealing hole, the time in of being fitted without sealing plate, seals hole and communicates with aspirating hole in sealing hole;
Keep the shape of protecting crust to ensure protecting crust that solenoid can be protected without damage, the interior intracavity manufacture at protecting crust has the skeleton of support;
In order to enable the air of the squish intracavity answering magnetic piston to promote in negative pressure shell to enter air outlet valve, adopt iron core spring as promoting the power answering magnetic piston stroking upward;
Being provided with solenoid in protecting crust, solenoid is fixed on the lower part outside negative pressure shell, and protecting crust is fixed on the lower sections of outside protection solenoid of negative pressure shell;Below the outside of protecting crust, one side is fixed with foot rest, and the lower end of foot rest protects exhaust tube not oppressed lower than negative pressure shell lower end, and the lower end of foot rest is fixed on the vehicle frame of automobile;The circuit connecting solenoid is connected with field controller, and the circuit of field controller is connected with insulated electric conductor, and field controller is arranged in protecting crust;Be provided with in negative pressure shell sealing plate, restriction cap, iron core spring, answer magnetic piston, seal cone, fixing plug, magnetic piston is answered to be arranged on the upper part of inner chamber of negative pressure shell, iron core spring is arranged on the lower part of the inner chamber of negative pressure shell, the lower end of iron core spring is pressed in the lower end in negative pressure shell, top, upper end and is pressed in the bottom answering magnetic piston, answers magnetic piston can slide up and down at the interior intracavity of negative pressure shell;Sealing cone is installed in the internal taper hole below the consent answering in magnetic piston, seal cone can move up and down in internal taper hole, being provided with fixing plug in consent and limit the displacement sealed when cone moves up in internal taper hole, the fixing plug fixing employing interference fit in consent is fixed or threaded engagement is fixed or adopts the two ends that jump ring is stuck in the jump-ring slot in consent fixing plug;The sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone can close, when coordinating with the inner conical surface of internal taper hole and seal, the passage bled answered on magnetic piston, and the sphere of ball sealer or the male cone (strobilus masculinus) of sealing cone and the inner conical surface of internal taper hole can open, when separating, the passage bled answered on magnetic piston;Being provided with sealing plate in the sealing hole sealed in neck of the lower end in negative pressure shell, restriction cap is fixed on the outside sealing neck by screw thread or jump ring;Sealing plate is with sealing sealing hole cooperation and can seal or open the passage bled in entrance negative pressure shell in neck;When answering magnetic piston stroking upward, the lumen portion answering the lower sections of negative pressure shell of magnetic piston is pumping chamber;When answering magnetic descent of piston, the lumen portion answering the negative pressure shell of magnetic piston upper part is squish chamber;Being fixed with exhaust tube at the aspirating hole place of the lower end of negative pressure shell, the other end of exhaust tube is connected with vacuum tank, and the endoporus of exhaust tube communicates with aspirating hole and vacuum tank;Being provided with air outlet valve in the upper end of negative pressure shell, the lower part of air outlet valve is fixed in the centre bore of the overlying one end of negative pressure shell, and the upper surface of negative pressure shell is exposed in the upper end of air outlet valve。
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CN201610082786.5A CN105697323A (en) | 2016-02-06 | 2016-02-06 | Vacuum pumping braking boosting energy-saving device |
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CN201610082786.5A CN105697323A (en) | 2016-02-06 | 2016-02-06 | Vacuum pumping braking boosting energy-saving device |
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