CN105696159A - Production method of flame-retardant sofa fabric - Google Patents
Production method of flame-retardant sofa fabric Download PDFInfo
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- CN105696159A CN105696159A CN201610136579.3A CN201610136579A CN105696159A CN 105696159 A CN105696159 A CN 105696159A CN 201610136579 A CN201610136579 A CN 201610136579A CN 105696159 A CN105696159 A CN 105696159A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/42—Chenille threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2401/00—Physical properties
- D10B2401/04—Heat-responsive characteristics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Woven Fabrics (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention provides a production method of flame-retardant sofa fabric and belongs to the technical field of textile. The production method solves the problem that in the prior art, sofa fabric with good flame-retardant performance cannot be woven. The production method of the flame-retardant sofa fabric includes the following processing steps that firstly, raw materials are selected for spinning; secondly, the raw materials are placed on a machine, and threads are adjusted; thirdly, grey cloth is woven; fourthly, low-temperature cold pile sorting is performed; fifthly, dyeing sorting is performed; sixthly, soft and smooth sorting is performed; seventhly, antibacterial sorting is performed; eighthly, drying and sizing are performed; ninthly, packaging is performed. The production method has the advantages that weaving can be more efficient and flame retardancy is better.
Description
Technical field
The invention belongs to textile technology field, relate to a kind of multifunctional fabric, the particularly production method of a kind of flame resistance sofa fabric。
Background technology
Sofa fabric is general designation or the abbreviation of various main body coverings used in sofa manufacture process, classifies according to composition of raw material, has cotton, Caulis et Folium Lini, chemical fibre。And chemical fibre has a variety of, including terylene, acrylon, viscose glue, artificial silk etc., a lot of all several compositions of chemical fiber plus material mix simultaneously。But, the weaving of existing sofa fabric is not very perfect, it is thus achieved that the functional difference of finished product fabric。
Through retrieval, as Chinese patent literature discloses a kind of novel silicon fibre multifunctional flexible decorating material and preparation method thereof [patent No.: ZL200910107814.4；Authorization Notice No.: CN101575450]。This with organic polymers such as siloxanes, textile fabric and superbhort fibers for primary raw material, in conjunction with digital image technique, it is processed into a kind of novel silicon fibre multifunctional flexible decorating material by special combination process, is provided simultaneously with the overall characteristic of organic material and inorganic material。Can be applied in functional material (resistance to electric arc floor, corrosion resistant floor, UV resistant sound-absorbing interior trim) and general decor material (silicon fibre floor, silicon fibre wallpaper, silicon fibre veneer and the tablecloth, sofa face) and silicon fibre field protective articles etc.。
But, the fabric that this preparation method obtains significantly more efficient can not realize this functional characteristics fire-retardant。So, for those skilled in the art, need to develop a kind of can be more efficient be woven into the sofa fabric with good anti-flammability。
Summary of the invention
It is an object of the invention to there are the problems referred to above for existing technology, it is proposed that the production method of a kind of flame resistance sofa fabric, the production method of this flame resistance sofa fabric have can be more efficient be woven into the sofa fabric with good anti-flammability。
The purpose of the present invention can be realized by following technical proposal:
The production method of flame resistance sofa fabric, including following procedure of processing:
1), selecting raw material spinning: warp thread adopts the composite yarn that 5D Chenille Yarns is formed with flame-resistant terylene yarn twisting, weft yarn adopts flame-resistant terylene yarn as raw material spinning；
2), upper machine line transfer: ready warp thread and weft yarn are put into weaving loom, adjusts the scope of wide door width to reach 1.6～2.0 meters weaving line length；
3), braiding grey cloth: make warp thread and weft yarn interlock along direction of warp and weft and stacked be knitted to form weaving face fabric；
4), low temperature cold dome arranges: is arranged by low-temperature treatment plant before printing and dyeing by fabric, then by drying unit, fabric is being carried out drying operation, controlling the temperature of drying unit at 80～90 DEG C；
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric weaved and dye solvent are joined in dye vat and dyes, temperature in dye vat is 2-5 DEG C at 0-30min, at 30min-60min, temperature in dye vat is increased to 90 DEG C, and adds 0.5～5g/L aqueous vapour flourishing auxiliary agent of bar abundant soap boiling 20min at 90 DEG C of the ratio with 1:60；
6), flexible smooth arranges: in step 4) after soap boiling 20min completes, solution is cooled to 40 DEG C, and add softening agent and smooth agent keeps 10min；
7), antibiotic finish: complete step 5) after, finally in the solution add antibacterial fabric is carried out antimicrobial treatment；
8), drying and shaping: the drying operation that the fabric arranged carries out 30min at 90～110 DEG C forms finished product fabric；
9) packing: be wound up on the roller that paper material is made by finished product fabric, forms the fabric of entire volume, at the outer sheathed plastic bag of fabric in entire volume, and bag mouth is sealed。
Flame-resistant terylene yarn is to adopt the existing yarn being commercially available on market；And adopt above method to utilize composite yarn and the sofa fabric flexible smooth of flame-resistant terylene yarn braiding, good permeability, even dyeing, but also there is good anti-flammability。
In the production method of above-mentioned flame resistance sofa fabric, in step 4) in, described low-temperature treatment plant includes frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, left-hand rotation moving axis other end is fixed with left keeper, left keeper drives all non-circular left locating slots towards the end face of left rotary shaft, left bearing is outside equipped with left shaft holder, it is provided with left spring between described left shaft holder and frame, left spring one end is fixed on left shaft holder, and the left spring other end is fixed in frame；Right rotation shafts one end is provided with right bearing, right rotation shafts other end is fixed with right keeper, right keeper drives all non-circular right locating slots towards the end face of right spindle, right bearing is outside equipped with right bearing seat, it is provided with right spring between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame；Frame is further fixed on cryostat, cryostat one end offers import, the cryostat other end offers outlet, import department at cryostat is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap for fabric traverse, center at cryostat is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap for fabric traverse, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate it is provided with in the exit of cryostat, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space for fabric traverse, offer on cryostat top some equally distributed enter cold air hole, described enter cold air hole is provided with into refrigerator pipe, the air outlet entering the refrigerator pipe other end and a refrigeration machine is connected, guide rail it is further fixed in cryostat, guide rail is provided with slide block, slide block is fixed with ice machine bin；Described drying unit is arranged on low-temperature treatment plant sidepiece, drying unit includes support, support is provided with drying baker, support is additionally provided with winding mechanism, drying baker is between cryostat and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate it is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap for fabric traverse, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate it is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap for fabric traverse, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate it is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap for fabric traverse, some equally distributed hot air inlets are offered on drying baker top, described hot air inlet is provided with into heating pipe, the air outlet entering the heating pipe other end and a hot-air blower is connected, it is additionally provided with some electric heating tubes at drying baker, winding mechanism includes winding roller and winding motor, winding roller is by circumferentially rotating and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism。One end of left-hand rotation moving axis is positioned on left keeper by left locating slot, the other end of left-hand rotation moving axis is rotated by left bearing and is provided with on left shaft holder, simultaneously, the spacing between left shaft holder and left keeper can be regulated by left spring, it is thus possible to the expansion scope of application, one end of right rotation shafts is positioned on left keeper by right locating slot, the other end of right rotation shafts is rotated by right bearing and is provided with on right bearing seat, simultaneously, the spacing between right bearing seat and right keeper can be regulated by right spring, it is thus possible to the expansion scope of application, the sofa fabric of the different in width of weaving can be carried；Refrigeration machine passes through can to transporting cold-air in cryostat into refrigerator pipe, and first auxiliary upper roller, first auxiliary lower roller, second auxiliary upper roller, second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller the sofa fabric in cryostat can be carried, slide block can at slide on rails, and slide block is fixed with ice machine bin, be conducive to cooling further；Hot-air blower passes through to distribute heat in drying baker into heating pipe, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller the sofa fabric in drying baker can be carried, simultaneously, in drying baker, sofa fabric drying operation can be formed finished product fabric by electric heating tube further, and finished product fabric can be carried out rolling by drive mechanism by winding roller。
In the production method of above-mentioned flame resistance sofa fabric, described drive mechanism includes gear wheel, little gear and power transmission shaft, described little gear is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed in the other end of power transmission shaft, little gear and gear wheel are meshed, and the gear ratio of little gear and gear wheel is 1:5。Winding motor can drive pinion rotation, and engaging by gear wheel and little gear, winds roller high-speed rotation thus driving。
In the production method of above-mentioned flame resistance sofa fabric, in step 1) in, the twisting twist of described 5D Chenille Yarns and flame-resistant terylene yarn is 320T/m, and speed is 6000r/min。Twisting process adds fastness and the length of silvalin。
In the production method of above-mentioned flame resistance sofa fabric, in step 3) in, the braiding stock ratio of described warp thread and weft yarn is 1 1.2, and the mass values of described warp thread and weft yarn is 3.2 1～4.5 1。In actual weaving process, the mass values of warp thread and weft yarn is 3.2 1。
In the production method of above-mentioned flame resistance sofa fabric, in step 3) braiding process in, the braiding grammes per square metre of fabric is 300～330g/。In actual weaving process, braiding grammes per square metre often preferentially chooses 320g/。
In the production method of above-mentioned flame resistance sofa fabric, in step 8) in, sizing speed is 25～30m/min。In actual weaving process, sizing speed often preferentially chooses 25m/min。
In the production method of above-mentioned flame resistance sofa fabric, the thickness of described weaving face fabric is 2～4mm。In actual weaving process, the thickness of weaving face fabric often preferentially chooses 2mm。
Compared with prior art, the production method of this flame resistance sofa fabric has the advantage that
1, the present invention adopts 1), select raw material spinning；2), upper machine line transfer；3), braiding grey cloth；4), low temperature cold dome arranges；5), dyeing arranges；6), flexible smooth arranges；7), antibiotic finish；8), drying and shaping；9) method packed, utilizes composite yarn and the sofa fabric flexible smooth of flame-resistant terylene yarn braiding, good permeability, even dyeing, but also has good anti-flammability。
2, the present invention can regulate the spacing between left shaft holder and left keeper by left spring, the spacing between right bearing seat and right keeper can be regulated by right spring, it is thus possible to the expansion scope of application, it is possible to the sofa fabric of the different in width of weaving is carried。
3, pass through can to transporting cold-air in cryostat into refrigerator pipe for the refrigeration machine in the present invention, and first auxiliary upper roller, first auxiliary lower roller, second auxiliary upper roller, second auxiliary lower roller, the 3rd auxiliary upper roller, the 3rd auxiliary lower roller the sofa fabric in cryostat can be carried, slide block can at slide on rails, and slide block is fixed with ice machine bin, be conducive to cooling further。
4, in the present invention, hot-air blower passes through to distribute heat in drying baker into heating pipe, and the 4th auxiliary upper roller, the 4th auxiliary lower roller, the 5th auxiliary upper roller, the 5th auxiliary lower roller, the 6th auxiliary upper roller, the 6th auxiliary lower roller the sofa fabric in drying baker can be carried, meanwhile, in drying baker, sofa fabric drying operation can be formed finished product fabric by electric heating tube further。
Accompanying drawing explanation
Fig. 1 is the perspective view of the present invention；
Fig. 2 is the plan structure schematic diagram of the present invention；
Fig. 3 is the sectional structure schematic diagram of the present invention。
In figure, 1, frame；2, left-hand rotation moving axis；3, left keeper；4, left shaft holder；5, left spring；6, right rotation shafts；7, right keeper；8, right bearing seat；9, right spring；10, cryostat；11, the first auxiliary upper roller；12, the first auxiliary lower roller；13, the second auxiliary upper roller；14, the second auxiliary lower roller；15, the 3rd auxiliary upper roller；16, the 3rd auxiliary lower roller；17, refrigerator pipe is entered；18, refrigeration machine；19, guide rail；20, slide block；21, ice machine bin；22, support；23, drying baker；24, the 4th auxiliary upper roller；25, the 4th auxiliary lower roller；26, the 5th auxiliary upper roller；27, the 5th auxiliary lower roller；28, the 6th auxiliary upper roller；29, the 6th auxiliary lower roller；30, heating pipe is entered；31, hot-air blower；32, electric heating tube；33, winding roller；34, winding motor；35, little gear；36, gear wheel；37, power transmission shaft。
Detailed description of the invention
The following is specific embodiments of the invention, technical scheme is further described, but the present invention is not limited to these embodiments。
The production method of flame resistance sofa fabric, including following procedure of processing:
1) raw material spinning, is selected: warp thread adopts the composite yarn that 5D Chenille Yarns is formed with flame-resistant terylene yarn twisting, weft yarn adopts flame-resistant terylene yarn as raw material spinning, wherein, the twisting twist of 5D Chenille Yarns and flame-resistant terylene yarn is 320T/m, speed is 6000r/min, and adds fastness and the length of silvalin in twisting process；
2), upper machine line transfer: ready warp thread and weft yarn being put into weaving loom, adjusts the scope of wide door width to reach 1.6～2.0 meters weaving line length, actual woven line length adjusts the scope of wide door width to reach 1.8 meters；
3), braiding grey cloth: making warp thread and weft yarn interlock the stacked weaving face fabric that is knitted to form along direction of warp and weft, and the thickness of weaving face fabric is 2～4mm, in actual weaving process, the thickness of weaving face fabric often preferentially chooses 2mm；The braiding stock ratio of warp thread and weft yarn is 1 1.2, the mass values of warp thread and weft yarn is 3.2 1～4.5 1, in actual weaving process, the mass values of warp thread and weft yarn is 3.2 1, wherein, the braiding grammes per square metre of fabric is 300～330g/, and in actual weaving process, braiding grammes per square metre often preferentially chooses 320g/；
4), low temperature cold dome arranges: is arranged by low-temperature treatment plant before printing and dyeing by fabric, then by drying unit, fabric is being carried out drying operation, controlling the temperature of drying unit at 80～90 DEG C, often preferentially choose 80 DEG C in the actual course of processing。
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric weaved and dye solvent are joined in dye vat and dyes, temperature in dye vat is 2-5 DEG C at 0-30min, at 30min-60min, temperature in dye vat is increased to 90 DEG C, and adds 0.5～5g/L aqueous vapour flourishing auxiliary agent of bar abundant soap boiling 20min at 90 DEG C of the ratio with 1:60；
6), flexible smooth arranges: in step 4) after soap boiling 20min completes, solution is cooled to 40 DEG C, and add softening agent and smooth agent keeps 10min；
7), antibiotic finish: complete step 5) after, finally in the solution add antibacterial fabric is carried out antimicrobial treatment；
8), drying and shaping: the drying operation that the fabric arranged carries out 30min at 90～110 DEG C forms finished product fabric, and wherein, sizing speed is 25～30m/min。In actual weaving process, sizing speed often preferentially chooses 25m/min；
9) packing: be wound up on the roller that paper material is made by finished product fabric, forms the fabric of entire volume, at the outer sheathed plastic bag of fabric in entire volume, and bag mouth is sealed。
As depicted in figs. 1 and 2, in step 4) in, low-temperature treatment plant includes frame 1, frame 1 is provided with symmetrical left-hand rotation moving axis 2 and right rotation shafts 6, left-hand rotation moving axis 2 one end is provided with left bearing, left-hand rotation moving axis 2 other end is fixed with left keeper 3, left keeper 3 offers non-circular left locating slot towards the end face of left rotary shaft, left bearing is outside equipped with left shaft holder 4, left spring 5 it is provided with between left shaft holder 4 and frame 1, left spring 5 one end is fixed on left shaft holder 4, and left spring 5 other end is fixed in frame 1；Right rotation shafts 6 one end is provided with right bearing, right rotation shafts 6 other end is fixed with right keeper 7, right keeper 7 offers non-circular right locating slot towards the end face of right spindle, right bearing is outside equipped with right bearing seat 8, right spring 9 it is provided with between right bearing seat 8 and frame 1, right spring 9 one end is fixed on right bearing seat 8, and right spring 9 other end is fixed in frame 1。One end of left-hand rotation moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, it is thus possible to the expansion scope of application, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, it is thus possible to the expansion scope of application, the sofa fabric of the different in width of weaving can be carried。
As shown in Figure 3, frame 1 is further fixed on cryostat 10, cryostat 10 one end offers import, cryostat 10 other end offers outlet, import department at cryostat 10 is provided with the first auxiliary upper roller 11 that can rotate and the first auxiliary lower roller 12 that can rotate, between first auxiliary upper roller 11 and the first auxiliary lower roller 12, there is the first gap for fabric traverse, center at cryostat 10 is provided with the second auxiliary upper roller 13 that can rotate and the second auxiliary lower roller 14 that can rotate, between second auxiliary upper roller 13 and the second auxiliary lower roller 14, there is the second gap for fabric traverse, the 3rd auxiliary upper roller 15 that can rotate and the 3rd auxiliary lower roller 16 that can rotate it is provided with in the exit of cryostat 10, between 3rd auxiliary upper roller 15 and the 3rd auxiliary lower roller 16, there is the third space for fabric traverse, offer on cryostat 10 top some equally distributed enter cold air hole, described enter cold air hole is provided with into refrigerator pipe 17, the air outlet entering refrigerator pipe 17 other end and a refrigeration machine 18 is connected, guide rail 19 it is further fixed in cryostat 10, guide rail 19 is provided with slide block 20, slide block 20 is fixed with ice machine bin 21。Refrigeration machine 18 passes through can to transporting cold-air in cryostat 10 into refrigerator pipe 17, and first auxiliary upper roller 11, first assist lower roller 12, second to assist upper roller 13, second to assist lower roller the 14, the 3rd to assist upper roller the 15, the 3rd to assist lower roller 16 can the sofa fabric in cryostat 10 be carried, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further。
Drying unit is arranged on low-temperature treatment plant sidepiece, drying unit includes support 22, support 22 is provided with drying baker 23, support 22 is additionally provided with winding mechanism, drying baker 23 is between cryostat 10 and winding mechanism, drying baker 23 one end has opening one, drying baker 23 other end has opening two, the 4th auxiliary upper roller 24 that can rotate and the 4th auxiliary lower roller 25 that can rotate it is provided with at opening one place of drying baker 23, between 4th auxiliary upper roller 24 and the 4th auxiliary lower roller 25, there is the 4th gap for fabric traverse, the 5th auxiliary upper roller 26 that can rotate and the 5th auxiliary lower roller 27 that can rotate it is provided with in the middle part of drying baker 23, between 5th auxiliary upper roller 26 and the 5th auxiliary lower roller 27, there is the 5th gap for fabric traverse, the 6th auxiliary upper roller 28 that can rotate and the 6th auxiliary lower roller 29 that can rotate it is provided with at opening two place of drying baker 23, between 6th auxiliary upper roller 28 and the 6th auxiliary lower roller 29, there is the 6th gap for fabric traverse, some equally distributed hot air inlets are offered on drying baker 23 top, described hot air inlet is provided with into heating pipe 30, the air outlet entering heating pipe 30 other end and a hot-air blower 31 is connected, it is additionally provided with electric heating tube 32 at drying baker 23。Hot-air blower 31 passes through to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller the 24, the 4th assists lower roller the 25, the 5th to assist upper roller the 26, the 5th to assist lower roller the 27, the 6th to assist upper roller the 28, the 6th to assist lower roller 29 can the sofa fabric in drying baker 23 be carried。
Winding mechanism includes winding roller 33 and winding motor 34, and winding roller 33 is by circumferentially rotating and the mode of axial restraint is arranged on support 22, and the output shaft of winding motor 34 is connected with winding roller 33 by drive mechanism。Drive mechanism includes gear wheel 36, little gear 35 and power transmission shaft 37, described little gear 35 is fixed on the output shaft of winding motor 34, described power transmission shaft 37 one end is fixed on winding roller 33, gear wheel 36 is fixed in the other end of power transmission shaft 37, little gear 35 and gear wheel 36 are meshed, and the gear ratio of little gear 35 and gear wheel 36 is 1:5。Winding motor 34 can drive little gear 35 to rotate, and engaging by gear wheel 36 and little gear 35, winds roller 33 high-speed rotation thus driving。
Summary, the present invention adopts 1), select raw material spinning；2), upper machine line transfer；3), braiding grey cloth；4), low temperature cold dome arranges；5), dyeing arranges；6), flexible smooth arranges；7), antibiotic finish；8), drying and shaping；9) method packed, utilizes composite yarn and the sofa fabric flexible smooth of flame-resistant terylene yarn braiding, good permeability, even dyeing, but also has good anti-flammability；And one end of left-hand rotation moving axis 2 is positioned on left keeper 3 by left locating slot, the other end of left-hand rotation moving axis 2 is rotated by left bearing and is provided with on left shaft holder 4, simultaneously, the spacing between left shaft holder 4 and left keeper 3 can be regulated by left spring 5, it is thus possible to the expansion scope of application, one end of right rotation shafts 6 is positioned on left keeper 3 by right locating slot, the other end of right rotation shafts 6 is rotated by right bearing and is provided with on right bearing seat 8, simultaneously, the spacing between right bearing seat 8 and right keeper 7 can be regulated by right spring 9, it is thus possible to the expansion scope of application, the sofa fabric of the different in width of weaving can be carried；Refrigeration machine 18 passes through can to transporting cold-air in cryostat 10 into refrigerator pipe 17, and first auxiliary upper roller 11, first assist lower roller 12, second to assist upper roller 13, second to assist lower roller the 14, the 3rd to assist upper roller the 15, the 3rd to assist lower roller 16 can the sofa fabric in cryostat 10 be carried, slide block 20 can slide on rails 19, and slide block 20 is fixed with ice machine bin 21, be conducive to cooling further；Hot-air blower 31 passes through to distribute heat in drying baker 23 into heating pipe 30, and the 4th auxiliary upper roller the 24, the 4th assist lower roller the 25, the 5th assist upper roller the 26, the 5th assist lower roller the 27, the 6th assist upper roller the 28, the 6th assist lower roller 29 sofa fabric in drying baker 23 can be carried, simultaneously, in drying baker 23, sofa fabric drying operation can be formed finished product fabric by electric heating tube 32 further, and finished product fabric can be carried out rolling by drive mechanism by winding roller 33。
Specific embodiment described herein is only to present invention spirit explanation for example。Described specific embodiment can be made various amendment or supplements or adopt similar mode to substitute by those skilled in the art, but without departing from the spirit of the present invention or surmount the scope that appended claims is defined。
Although more employing 1 herein, frame；2, left-hand rotation moving axis；3, left keeper；4, left shaft holder；5, left spring；6, right rotation shafts；7, right keeper；8, right bearing seat；9, right spring；10, cryostat；11, the first auxiliary upper roller；12, the first auxiliary lower roller；13, the second auxiliary upper roller；14, the second auxiliary lower roller；15, the 3rd auxiliary upper roller；16, the 3rd auxiliary lower roller；17, refrigerator pipe is entered；18, refrigeration machine；19, guide rail；20, slide block；21, ice machine bin；22, support；23, drying baker；24, the 4th auxiliary upper roller；25, the 4th auxiliary lower roller；26, the 5th auxiliary upper roller；27, the 5th auxiliary lower roller；28, the 6th auxiliary upper roller；29, the 6th auxiliary lower roller；30, heating pipe is entered；31, hot-air blower；32, electric heating tube；33, winding roller；34, winding motor；35, little gear；36, gear wheel；37, the term such as power transmission shaft, but it is not precluded from using the probability of other term。These terms are used to be only used to describe and explain more easily the essence of the present invention；It is all contrary with spirit of the present invention for being construed as any additional restriction。
Claims (8)
1. the production method of flame resistance sofa fabric, including following procedure of processing:
1), selecting raw material spinning: warp thread adopts the composite yarn that 5D Chenille Yarns is formed with flame-resistant terylene yarn twisting, weft yarn adopts flame-resistant terylene yarn as raw material spinning；
2), upper machine line transfer: ready warp thread and weft yarn are put into weaving loom, adjusts the scope of wide door width to reach 1.6～2.0 meters weaving line length；
3), braiding grey cloth: make warp thread and weft yarn interlock along direction of warp and weft and stacked be knitted to form weaving face fabric；
4), low temperature cold dome arranges: is arranged by low-temperature treatment plant before printing and dyeing by fabric, then by drying unit, fabric is being carried out drying operation, controlling the temperature of drying unit at 80～90 DEG C；
5), dyeing arranges: ciba colors is added saline solution and makes dye solvent, the fabric weaved and dye solvent are joined in dye vat and dyes, temperature in dye vat is 2-5 DEG C at 0-30min, at 30min-60min, temperature in dye vat is increased to 90 DEG C, and adds 0.5～5g/L aqueous vapour flourishing auxiliary agent of bar abundant soap boiling 20min at 90 DEG C of the ratio with 1:60；
6), flexible smooth arranges: in step 4) after soap boiling 20min completes, solution is cooled to 40 DEG C, and add softening agent and smooth agent keeps 10min；
7), antibiotic finish: complete step 5) after, finally in the solution add antibacterial fabric is carried out antimicrobial treatment；
8), drying and shaping: the drying operation that the fabric arranged carries out 30min at 90～110 DEG C forms finished product fabric；
9) packing: be wound up on the roller that paper material is made by finished product fabric, forms the fabric of entire volume, at the outer sheathed plastic bag of fabric in entire volume, and bag mouth is sealed。
2. the production method of flame resistance sofa fabric according to claim 1, it is characterized in that, in step 4) in, described low-temperature treatment plant includes frame, frame is provided with symmetrical left-hand rotation moving axis and right rotation shafts, left-hand rotation moving axis one end is provided with left bearing, left-hand rotation moving axis other end is fixed with left keeper, left keeper drives all non-circular left locating slots towards the end face of left rotary shaft, left bearing is outside equipped with left shaft holder, it is provided with left spring between described left shaft holder and frame, left spring one end is fixed on left shaft holder, the left spring other end is fixed in frame；Right rotation shafts one end is provided with right bearing, right rotation shafts other end is fixed with right keeper, right keeper drives all non-circular right locating slots towards the end face of right spindle, right bearing is outside equipped with right bearing seat, it is provided with right spring between described right bearing seat and frame, right spring one end is fixed on right bearing seat, and the right spring other end is fixed in frame；Frame is further fixed on cryostat, cryostat one end offers import, the cryostat other end offers outlet, import department at cryostat is provided with the first auxiliary upper roller that can rotate and the first auxiliary lower roller that can rotate, between first auxiliary upper roller and the first auxiliary lower roller, there is the first gap for fabric traverse, center at cryostat is provided with the second auxiliary upper roller that can rotate and the second auxiliary lower roller that can rotate, between second auxiliary upper roller and the second auxiliary lower roller, there is the second gap for fabric traverse, the 3rd auxiliary upper roller that can rotate and the 3rd auxiliary lower roller that can rotate it is provided with in the exit of cryostat, between 3rd auxiliary upper roller and the 3rd auxiliary lower roller, there is the third space for fabric traverse, offer on cryostat top some equally distributed enter cold air hole, described enter cold air hole is provided with into refrigerator pipe, the air outlet entering the refrigerator pipe other end and a refrigeration machine is connected, guide rail it is further fixed in cryostat, guide rail is provided with slide block, slide block is fixed with ice machine bin；Described drying unit is arranged on low-temperature treatment plant sidepiece, drying unit includes support, support is provided with drying baker, support is additionally provided with winding mechanism, drying baker is between cryostat and winding mechanism, drying baker one end has opening one, the drying baker other end has opening two, the 4th auxiliary upper roller that can rotate and the 4th auxiliary lower roller that can rotate it is provided with at opening one place of drying baker, between 4th auxiliary upper roller and the 4th auxiliary lower roller, there is the 4th gap for fabric traverse, the 5th auxiliary upper roller that can rotate and the 5th auxiliary lower roller that can rotate it is provided with in the middle part of drying baker, between 5th auxiliary upper roller and the 5th auxiliary lower roller, there is the 5th gap for fabric traverse, the 6th auxiliary upper roller that can rotate and the 6th auxiliary lower roller that can rotate it is provided with at opening two place of drying baker, between 6th auxiliary upper roller and the 6th auxiliary lower roller, there is the 6th gap for fabric traverse, some equally distributed hot air inlets are offered on drying baker top, described hot air inlet is provided with into heating pipe, the air outlet entering the heating pipe other end and a hot-air blower is connected, it is additionally provided with some electric heating tubes at drying baker, winding mechanism includes winding roller and winding motor, winding roller is by circumferentially rotating and the mode of axial restraint is arranged on support, the output shaft of winding motor is connected with winding roller by drive mechanism。
3. the production method of flame resistance sofa fabric according to claim 2, it is characterized in that, described drive mechanism includes gear wheel, little gear and power transmission shaft, described little gear is fixed on the output shaft of winding motor, described power transmission shaft one end is fixed on winding roller, gear wheel is fixed in the other end of power transmission shaft, and little gear and gear wheel are meshed, and the gear ratio of little gear and gear wheel is 1:5。
4. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 1) in, the twisting twist of described 5D Chenille Yarns and flame-resistant terylene yarn is 320T/m, and speed is 6000r/min。
5. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 3) in, the braiding stock ratio of described warp thread and weft yarn is 1 1.2, and the mass values of described warp thread and weft yarn is 3.2 1～4.5 1。
6. the production method of flame resistance sofa fabric according to claim 5, it is characterised in that in step 3) braiding process in, the braiding grammes per square metre of fabric is 300～330g/。
7. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that in step 8) in, sizing speed is 25～30m/min。
8. the production method of flame resistance sofa fabric according to claim 1, it is characterised in that the thickness of described weaving face fabric is 2～4mm。
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| CN109023667A (en) * | 2018-10-25 | 2018-12-18 | 新绛县天利塑料化工有限责任公司 | Plastics bag circular loom |
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