CN105694932A - Manufacturing method of artificial solid wood carbon - Google Patents
Manufacturing method of artificial solid wood carbon Download PDFInfo
- Publication number
- CN105694932A CN105694932A CN201610208414.2A CN201610208414A CN105694932A CN 105694932 A CN105694932 A CN 105694932A CN 201610208414 A CN201610208414 A CN 201610208414A CN 105694932 A CN105694932 A CN 105694932A
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- Prior art keywords
- wood
- mould
- tree
- solid wood
- make
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Classifications
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B53/00—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form
- C10B53/02—Destructive distillation, specially adapted for particular solid raw materials or solid raw materials in special form of cellulose-containing material
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L5/00—Solid fuels
- C10L5/40—Solid fuels essentially based on materials of non-mineral origin
- C10L5/44—Solid fuels essentially based on materials of non-mineral origin on vegetable substances
- C10L5/442—Wood or forestry waste
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
- C10L2230/00—Function and purpose of a components of a fuel or the composition as a whole
- C10L2230/22—Function and purpose of a components of a fuel or the composition as a whole for improving fuel economy or fuel efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/30—Fuel from waste, e.g. synthetic alcohol or diesel
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biodiversity & Conservation Biology (AREA)
- Ecology (AREA)
- Forests & Forestry (AREA)
- Wood Science & Technology (AREA)
- Materials Engineering (AREA)
- Dry Formation Of Fiberboard And The Like (AREA)
Abstract
The invention relates to a manufacturing method of artificial solid wood carbon. The manufacturing method comprises the steps of sending wood residues into a chipping machine, chipping to obtain wood chips, sending the wood chips into a slicing machine, regrinding to obtain wood shavings, drying the wood shavings, respectively weighing the wood shavings, fine pulverized coal and fine yellow mud powder, uniformly mixing according to a mass ratio of 7 to 2 to 1, adding a mold filling material into a tree branch mold, sending the tree branch mold into a small-sized cold press, tensioning and compacting a wood shaving material from the opening direction of the tree branch mold by virtue of the cold press equipped with a metal pressure head, taking out the mold filling material which is compacted into a tree branch shape, sending the mold filling material into a carbonization furnace, and carrying out charking, so as to produce the solid wood-shaped artificial solid wood carbon. According to the manufacturing method, wood charcoal with the appearance and combustion heat value of natural wood is produced from the wood residues which are rich in resource and low in cost by virtue of special process processing, the problem of serious shortage of solid wood carbon caused by banning deforestation can be solved, and the blank in domestic wood charcoal markets is filled up.
Description
Technical field
The present invention relates to the manufacture method of a kind of imitative solid wood charcoal。
Background technology
The nineties in last century, due to the enforcement of Natural Forest Protection Project, completely forbidding felling wildwood log, the raw material made charcoal also becomes mechanism wood shavings from solid wood, machine-made carbon bring various convenient while, there is also a little problem。Even there is joke that front ancients in several thousand warm oneself by a fire with machine-made carbon and extensively sick by dirt in several costume pieces of recent hot broadcast, how under prior art conditions, produce the imitative solid wood charcoal of the mechanism with natural timber outward appearance and combustion heat value, meet the public great demand to solid wood charcoal, become the problem that forest workers is anxious to be resolved。
Summary of the invention
Present invention aim at providing the manufacture method of a kind of imitative solid wood charcoal。
In order to solve above-mentioned technical problem, a kind of technical scheme of the present invention is, the manufacture method of a kind of imitative solid wood charcoal comprises the steps:
Step 1: hill wood residue and factory's wood residue are sent into wood chipping equipment and makes wood chip；
Step 2: wood chip is sent into chipper broken again, and cross reciprocating sieve, make wood shavings；
Wood shavings are sent into drying baker and are dried by step 3: wood shavings are dried process, under the baking temperature of 120 DEG C, and dry 2～6 hours so that dried wood shavings moisture content is below 6%；
Step 4: heat-obtaining value bituminous coal more than 6500 kilocalories/kilogram, chooses the small coal spoil being mixed in bituminous coal, bituminous coal is crossed reciprocating sieve subsequently after crushed and makes fine breeze；
Step 5: smashed after drying by yellow soil, sieves and makes thin yellow mud powder；
Step 6: make mould material: be wood shavings according to mass ratio: fine breeze: after wood shavings, fine breeze and thin yellow mud powder are weighed by the ratio of thin yellow mud powder=7:2:1 respectively, mixing is mixed well；
Step 7: make mould, sea sand is made tree pronged shape, in the sea sand make tree pronged shape, pours molten steel into make tree fork mould, after tree fork mould cooling, remove the chiltern of the prominent steel of tree fork mould inner wall or adhesion by the mode of sandblasting grinding, make the inner wall smooth of tree fork mould；
Step 8: the symmetrical center line half-and-half incision pitching mould along tree with cast-cutting saw is divided into two die assemblies, two die assembly dress hinges connect, and two blocks of boring steel plates of another side welding are also connected with；
Step 9: the paraffin liquid dipping fusing with hairbrush brushes the inner wall section setting fork mould equably, with loading into mould material in backward tree fork mould, after installing mould material, tree is pitched mould and sends into small-sized cold press, the cold press installing metal pressure head additional pitch the opening direction of mould by wood wool material jam-packed compacting along tree；
Step 10: the bolt of two die assemblies unclamping tree fork mould connects, opens tree fork mould, take out be compacted into tree fork shape enter mould material, send into retort and make charcoal, make the imitative solid wood charcoal with solid wood shape。
Further, in step 1, hill wood residue is producing material residue, producing material residue includes brush wood, crook, the tip of a branch and producing material leftover bits and pieces, factory's wood residue is industrial wood waste, and industrial wood waste includes saw lumber slab, the broken veneer of rotary-cut, rotary-cut reel, Furniture manufacturing residue, sawdust and mechanism wood shavings。
Further, in steps of 5, yellow soil is clay。
Further, in step 7, tree pronged shape is comprise a trunk and trunk extends outside the shape of some branches bar。
Further, in step 9, repeat to be packed into mould material in tree fork mould and carry out compacting。
Compared with prior art, the method have the advantages that and utilize aboundresources, low-cost cheap Timber residuals material, process through special process, produce the Linesless charcoal with natural timber outward appearance and combustion heat value, this technology disclosure satisfy that because banning deforestation causes solid wood charcoal seriously to be burst weary problem, fill up the blank in domestic Linesless charcoal market, there is vast potential for future development。
Detailed description of the invention
A kind of manufacture method of imitative solid wood charcoal, the manufacture method of a kind of imitative solid wood charcoal, comprise the steps:
Step 1: hill wood residue and factory's wood residue are sent into wood chipping equipment and makes wood chip；
Step 2: wood chip is sent into chipper broken again, and cross reciprocating sieve, make wood shavings, if Flake geometry is excessive, it is broken again that the large-sized wood shavings of courseware are fed again into chipper；
Wood shavings are sent into drying baker and are dried by step 3: wood shavings are dried process, under the baking temperature of 120 DEG C, and dry 2～6 hours so that dried wood shavings moisture content is below 6%；
Step 4: heat-obtaining value bituminous coal more than 6500 kilocalories/kilogram, chooses the small coal spoil being mixed in bituminous coal, bituminous coal is crossed reciprocating sieve subsequently after crushed and makes fine breeze；
Step 5: smashed after drying by yellow soil, sieves and makes thin yellow mud powder, and yellow soil should select the clay that viscosity is good, in order to ensure to provide enough adhesive property in wood shavings material jam-packed process, can not contain too many sand in yellow soil；
Step 6: make mould material: be wood shavings according to mass ratio: fine breeze: after wood shavings, fine breeze and thin yellow mud powder are weighed by the ratio of thin yellow mud powder=7:2:1 respectively, mixing is mixed well, the purpose adding fine breeze is in that to improve the combustion heat value making imitative solid wood charcoal, reach the solid wood charcoal combustion heat value standard of national regulations, the adhesive property adding man-hour into mould material in follow-up cold moudling can be improved simultaneously；
Step 7: make mould, sea sand is made tree pronged shape, in the sea sand make tree pronged shape, pour molten steel into make tree fork mould, after tree fork mould cooling, remove the chiltern of the prominent steel of tree fork mould inner wall or adhesion by the mode of sandblasting grinding, make the inner wall smooth of tree fork mould, in order to follow-up conveniently stripped, the tree pronged shape made should be tried one's best simply, considers from the double angle of emulation with the demoulding, it is preferable that the tree fork moulding of two forks；
Step 8: for the wood wool tree fork depanning of convenient compacting, half-and-half cuts by the symmetrical center line of cast-cutting saw edge tree fork mould and is divided into two die assemblies, and two die assemblies fill hinges and connect, and another side welds two blocks of boring steel plates and is connected with；
Step 9: the paraffin liquid dipping fusing with hairbrush brushes the inner wall section setting fork mould equably, so can be conveniently stripped, with loading into mould material in backward tree fork mould, after installing mould material, tree is pitched mould and sends into small-sized cold press, the cold press installing metal pressure head additional pitch the opening direction of mould by wood wool material jam-packed compacting along tree；
Step 10: the bolt of two die assemblies unclamping tree fork mould connects, opens tree fork mould, take out be compacted into tree fork shape enter mould material, send into retort and make charcoal, make the imitative solid wood charcoal with solid wood shape。
In the present embodiment, in step 1, hill wood residue is producing material residue, producing material residue includes brush wood, crook, the tip of a branch and producing material leftover bits and pieces, factory's wood residue is industrial wood waste, and industrial wood waste includes saw lumber slab, the broken veneer of rotary-cut, rotary-cut reel, Furniture manufacturing residue, sawdust and mechanism wood shavings。
In the present embodiment, in step 7, tree pronged shape is comprise a trunk and trunk extends outside the shape of some branches bar。
In the present embodiment, in step 9, repeat to be packed into mould material in tree fork mould and carry out compacting, as found, wood wool material is excessive because of reason (the such as Lignum seu Ramulus Cunninghamiae Lanceolatae material) compression ratio of seeds material, normal charging does not reach desirable compacted density, repeatable charging compacting, till wood shavings jam-packed material reaches desirable compacted density。
On be classified as preferred embodiment; the object, technical solutions and advantages of the present invention have been further described; it is it should be understood that; the foregoing is only presently preferred embodiments of the present invention; not in order to limit the present invention; all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention。
Claims (5)
1. the manufacture method of an imitative solid wood charcoal, it is characterised in that comprise the steps:
Step 1: hill wood residue and factory's wood residue are sent into wood chipping equipment and makes wood chip；
Step 2: wood chip is sent into chipper broken again, and cross reciprocating sieve, make wood shavings；
Wood shavings are sent into drying baker and are dried by step 3: wood shavings are dried process, under the baking temperature of 120 DEG C, and dry 2～6 hours so that dried wood shavings moisture content is below 6%；
Step 4: heat-obtaining value bituminous coal more than 6500 kilocalories/kilogram, chooses the small coal spoil being mixed in bituminous coal, bituminous coal is crossed reciprocating sieve subsequently after crushed and makes fine breeze；
Step 5: smashed after drying by yellow soil, sieves and makes thin yellow mud powder；
Step 6: make mould material: be wood shavings according to mass ratio: fine breeze: after wood shavings, fine breeze and thin yellow mud powder are weighed by the ratio of thin yellow mud powder=7:2:1 respectively, mixing is mixed well；
Step 7: make mould, sea sand is made tree pronged shape, in the sea sand make tree pronged shape, pours molten steel into make tree fork mould, after tree fork mould cooling, remove the chiltern of the prominent steel of tree fork mould inner wall or adhesion by the mode of sandblasting grinding, make the inner wall smooth of tree fork mould；
Step 8: the symmetrical center line half-and-half incision pitching mould along tree with cast-cutting saw is divided into two die assemblies, two die assembly dress hinges connect, and two blocks of boring steel plates of another side welding are also connected with；
Step 9: the paraffin liquid dipping fusing with hairbrush brushes the inner wall section setting fork mould equably, with loading into mould material in backward tree fork mould, after installing mould material, tree is pitched mould and sends into small-sized cold press, the cold press installing metal pressure head additional pitch the opening direction of mould by wood wool material jam-packed compacting along tree；
Step 10: the bolt of two die assemblies unclamping tree fork mould connects, opens tree fork mould, take out be compacted into tree fork shape enter mould material, send into retort and make charcoal, make the imitative solid wood charcoal with solid wood shape。
2. the manufacture method of imitative solid wood charcoal according to claim 1, it is characterized in that: in step 1, hill wood residue is producing material residue, producing material residue includes brush wood, crook, the tip of a branch and producing material leftover bits and pieces, factory's wood residue is industrial wood waste, and industrial wood waste includes saw lumber slab, the broken veneer of rotary-cut, rotary-cut reel, Furniture manufacturing residue, sawdust and mechanism wood shavings。
3. the manufacture method of imitative solid wood charcoal according to claim 1, it is characterised in that: in step 7, tree pronged shape is comprise a trunk and trunk extends outside the shape of some branches bar。
4. the manufacture method of imitative solid wood charcoal according to claim 1, it is characterised in that: in steps of 5, yellow soil is clay。
5. the manufacture method of imitative solid wood charcoal according to claim 1, it is characterised in that: in step 9, repeat to be packed into mould material in tree fork mould and carry out compacting。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610208414.2A CN105694932B (en) | 2016-04-06 | 2016-04-06 | A kind of manufacturing method of imitative solid wood charcoal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610208414.2A CN105694932B (en) | 2016-04-06 | 2016-04-06 | A kind of manufacturing method of imitative solid wood charcoal |
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| Publication Number | Publication Date |
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| CN105694932A true CN105694932A (en) | 2016-06-22 |
| CN105694932B CN105694932B (en) | 2018-08-17 |
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| CN201610208414.2A Expired - Fee Related CN105694932B (en) | 2016-04-06 | 2016-04-06 | A kind of manufacturing method of imitative solid wood charcoal |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278147A (en) * | 2018-11-28 | 2019-01-29 | 福建农林大学 | A kind of processing method of imitative solid wood annual ring charcoal |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006131746A (en) * | 2004-11-05 | 2006-05-25 | The Eco Kk | Synthetic hard charcoal, and method for producing the same |
| CN1900242A (en) * | 2006-07-03 | 2007-01-24 | 陈家荣 | Plant carbon honeycomb briquette raw material and its producing process |
| CN101805651A (en) * | 2010-03-31 | 2010-08-18 | 童风 | Coal gangue biomass solid forming fuel and preparation method thereof |
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2016
- 2016-04-06 CN CN201610208414.2A patent/CN105694932B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006131746A (en) * | 2004-11-05 | 2006-05-25 | The Eco Kk | Synthetic hard charcoal, and method for producing the same |
| CN1900242A (en) * | 2006-07-03 | 2007-01-24 | 陈家荣 | Plant carbon honeycomb briquette raw material and its producing process |
| CN101805651A (en) * | 2010-03-31 | 2010-08-18 | 童风 | Coal gangue biomass solid forming fuel and preparation method thereof |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109278147A (en) * | 2018-11-28 | 2019-01-29 | 福建农林大学 | A kind of processing method of imitative solid wood annual ring charcoal |
| CN109278147B (en) * | 2018-11-28 | 2020-12-29 | 福建农林大学 | Processing method of imitated solid wood growth ring charcoal |
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| Publication number | Publication date |
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| CN105694932B (en) | 2018-08-17 |
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