CN105693759B - The method for preparing chloropropyl alkylalkoxy silane using pathway reaction device - Google Patents

The method for preparing chloropropyl alkylalkoxy silane using pathway reaction device Download PDF

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CN105693759B
CN105693759B CN201610162597.9A CN201610162597A CN105693759B CN 105693759 B CN105693759 B CN 105693759B CN 201610162597 A CN201610162597 A CN 201610162597A CN 105693759 B CN105693759 B CN 105693759B
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chloropropyl
reaction device
pathway reaction
alcohol
pathway
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CN105693759A (en
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陶再山
李春华
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Nanjing Shuguang Fine Chemical Co ltd
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Nanjing Shuguang Fine Chemical Engineering Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • C07F7/1804Compounds having Si-O-C linkages
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F7/00Compounds containing elements of Groups 4 or 14 of the Periodic Table
    • C07F7/02Silicon compounds
    • C07F7/08Compounds having one or more C—Si linkages
    • C07F7/18Compounds having one or more C—Si linkages as well as one or more C—O—Si linkages
    • C07F7/1804Compounds having Si-O-C linkages
    • C07F7/1872Preparation; Treatments not provided for in C07F7/20
    • C07F7/188Preparation; Treatments not provided for in C07F7/20 by reactions involving the formation of Si-O linkages

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  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)

Abstract

The purpose of the present invention is provide a kind of method for preparing chloropropyl alkylalkoxy silane using pathway reaction device for industrial mass production chloropropyl alkylalkoxy silane, make chloropropyl chlorine-containing silane and excessive alcohol that esterification occur in pathway reaction device and prepare chloropropyl alkylalkoxy silane, in which: (1) chloropropyl chlorine-containing silane general structure (a) are as follows: ClC3H6SiClnR3‑n;In formula, R is methyl or ethyl, n=1,2 or 3;(2) alcohol is methanol or ethyl alcohol, and is entered in pathway reaction device with gas phase;(3) the pathway reaction device is at least connected with an after-treatment device and hydrogen chloride absorption device.Solves the problems such as enlarge-effect, adjusting of yield difficulty of large scale consersion unit, reduction is even a cancellation the disadvantage that large scale equipment belt comes.

Description

The method for preparing chloropropyl alkylalkoxy silane using pathway reaction device
Technical field
The present invention relates to use chloropropyl chlorine-containing silane and alcohol that esterification occurs to prepare chloropropyl alkylalkoxy silane Method, the method for more particularly preparing chloropropyl alkylalkoxy silane using pathway reaction device.
Background technique
It is that the method that esterification prepares chloropropyl alkylalkoxy silane, which occurs, using chloropropyl chlorine-containing silane and alcohol Know, if 3- chloropropyl trichloro-silane and ethanol synthesis prepare 3- chloropropyl triethoxysilane, 3- chloropropyl trichloro-silane with Methanol reaction preparation 3- r-chloropropyl trimethoxyl silane, 3- chloropropyl dichlorosilane react preparation 3- chloropropyl first with methanol Base dimethoxysilane, 3- chloropropyl dichlorosilane and ethanol synthesis prepare 3- chloropropyl diethoxy silane.It should Class esterification can generate byproduct hydrogen chloride, and hydrogen chloride and raw alcohol, which can react, generates water, and the higher side reaction of temperature is more Fastly, hydrogen chloride coexists time longer side reaction with raw alcohol and is more obvious;And water is to have to product chloropropyl alkylalkoxy silane Harmful, it will cause product hydrolysis polymerization, the impurity polymer content of product is high, has an impact to product yield, quality;So chlorine Change hydrogen and coexist that the time is longer, coexisting temperature is higher with raw alcohol, chloropropyl alkylalkoxy silane is more unfavorable to preparing.In order to disappear Subtract coexisting for hydrogen chloride and raw alcohol, as early as possible drive hydrogen chloride from reaction system away, generally using negative pressure means or uses other Gas takes away hydrogen chloride gas, such as inert gas, or adds excessive alcohol and generate alcohol gas.
Currently, there are two ways to industrial mass production chloropropyl alkylalkoxy silane, one is still reaction interval is raw It produces, another kind is tower reaction continuous production.The autoclave Batch Process period drives chlorination away to tens of hours up to a few hours in time The method of hydrogen is excessively, in logical nitrogen, reaction process to add one kind or several of the means such as alkali neutralization hydrogen chloride using raw alcohol Kind, these means bring consequences are the problems such as alcohol consumption are big, gas entrainment silane causes liquid waste processing difficult, and hydrogen chloride Still have certain time of contact with raw alcohol, above-mentioned means can only partial reduction harmful substance water formation, it is thick after reaction Still there are apparent condensate and excessive alcohol in product, need to distill product from crude reaction.Tower continuous production, The time of contact of chloropropyl chlorine-containing silane and alcohol is limited, and reaction is difficult in the short time sufficiently, so generally using packed tower, alcohol mistake Amount, counter current contacting, tower top go out the modes such as hydrogen chloride and increase reaction sufficient degree, these bring liquid flooding, entrained liquid, excessive again The problems such as difficult containing sour ethyl alcohol, is similarly that crude reaction also needs to post-process, need to distill product;And this is continuous Production method feeds intake production at the beginning, the streaking one of crude product, and the operation a period of time that needs to feed intake reaches to each technological parameter The crude product of stabilised quality can be just produced after desired value.Then, both the above method is transported in conventional large scale equipment Row, even small device is run, the product yield for the production that goes into operation every time is also all more than several tonnage grades, and yield difficulty is turned down, this is right Market dosage is small may be monthly several hundred kilograms even tens kilograms product such as 3- chloropropylmethyldimethoxysilane, For 3- chloropropyl diethoxy silane etc., the waste in a kind of cost will cause.In addition, such esterification is from experiment Room lab scale is to industrial mass production, since equipment size variation makes it have apparent enlarge-effect, cause to change the line of production operating difficulties and Period of changing the line of production is long.
Pathway reaction device has been disclosed technology, and development is very fast in recent years, has benefited from the maturation of its processing technology.But The big industrial production that pathway reaction device is applied to chloropropyl alkylalkoxy silane is but rarely reported, at least has no its realization Real mass production.
Summary of the invention
Technical problem: a kind of using logical the purpose of the present invention is being provided for industrial mass production chloropropyl alkylalkoxy silane The method that road reaction unit prepares chloropropyl alkylalkoxy silane, chloropropyl chlorine-containing silane and excessive gas phase alcohol, using logical Road reaction unit occurs esterification and prepares chloropropyl alkylalkoxy silane, solves the amplification effect of large scale consersion unit It answers, the problems such as yield difficulty is adjusted, reduction is even a cancellation the shortcomings that large scale consersion unit is brought.
Technical solution: to achieve the above object, the invention provides the following technical scheme:
The method for preparing chloropropyl alkylalkoxy silane using pathway reaction device of the invention, makes chloropropyl silicon containing chlorine Esterification occurs in pathway reaction device and prepares chloropropyl alkylalkoxy silane for alkane and excessive alcohol, in which:
(1) chloropropyl chlorine-containing silane general structure (a) are as follows:
ClC3H6SiClnR3-n... ... ... ..(a)
In formula, R is methyl or ethyl, n=1,2 or 3;
(2) alcohol is methanol or ethyl alcohol, and is entered in pathway reaction device with gas phase;
(3) the pathway reaction device is at least connected with an after-treatment device and hydrogen chloride absorption device.
Preferably, the material in the channel is that the channel surface that tantalum material or reaction stream touch plates enamel or uses Teflon Dragon processing.
Preferably, it is equipped with filter device before the pathway reaction device or pathway reaction device is equipped with filtering function.
Preferably, the hydrogen chloride absorption device is in parallel with after-treatment device, or is successively pathway reaction device, rear place Manage device, hydrogen chloride absorption device.
Preferably, the hydrogen chloride absorption device is the absorption plant of no less than two-stage, the absorption of first order absorption plant Liquid is water, and the absorbing liquid of other absorption plants is one or more of mixing of water, sodium hydrate aqueous solution or other aqueous slkalis.
Preferably, the chloropropyl chlorine-containing silane and alcohol, on the basis of reaction mass ratio, alcohol is excessive.
Preferably, the alcohol excessive 0.01% ~ 10%, more preferable 0.05% ~ 2%.
Preferably, reaction temperature is 0 DEG C -300 DEG C.
Preferably, reaction temperature is 10 DEG C -180 DEG C.More preferable 30 DEG C -150 DEG C.
Preferably, the channel equivalent diameter of pathway reaction device is at 100 microns -1 centimetre, more preferably in 1 millimeter of -10 milli Rice.
Preferably, the passage length of pathway reaction device is at several meters-tens meters.
The channel size of pathway reaction device described in the method for the present invention refers to 1 micron-several centimeters of channel, preferably It is that the present invention carries out in 100 microns -1 centimetre of pathway reaction device in equivalent diameter.
The channel of pathway reaction device described in the method for the present invention has collet heat-exchange device, can make in channel Reaction stream temperature is stablized in the desired range.
Chloropropyl chlorine-containing silane and byproduct hydrogen chloride described in the method for the present invention all contain elemental chlorine, to stainless steel, Carbon steel material has corrosion, and the pathway reaction device service life of these materials is short, so the material of lane device of the invention is excellent It plates enamel or is handled with Teflon in the channel surface for selecting tantalum material or reaction stream to touch.
Hydrogen chloride absorption device described in the method for the present invention can be large-sized equipment, such as film-falling absorption tower, filler Tower etc. is also possible to channel absorption plant, such as micro-channel absorber.The effect of after-treatment device is received to crude reaction Collection, or the equipment as distillation process and neutralization step simultaneously;It is collected preferably as crude product, the equipment of distillation and neutralization.
Pathway reaction device described in the method for the present invention has no less than one reaction zone, and reaction zone channel is usually all With micro-structure.Micro-structure is the mixing and collision opportunity (probability) in order to improve reaction stream, and carries out special processing to channel, Such as the channel table mask that there is inner member or channel to extend in different forms or touch with reaction stream in channel is defective Deng.Pathway reaction device can also have other areas, such as filtering area, preheating zone, pre-mix zone, these regions have at least one function Energy.Pathway reaction device can also have other function, such as filtering function, pre- heat function, pre-mixing function, these functions can divide It does not realize in a region, can also realize at least two or more function in a region.
Method of the present invention, reaction can be in single pathway reaction device or multiple channels in series or in parallel It is carried out in reaction unit.Described device channel can have various forms of cross sections, such as circle, ellipse, quadrangle, more The shapes such as side shape, heart.Conversion (equivalence) diameter in channel can be 1 micron-several centimeters, preferably at 100 microns -1 centimetre, more It is preferred that at 1 millimeter -10 millimeters.The length in above-mentioned apparatus channel theoretically makes reaction proceed to production concentration almost unchanged, and one As at 1 centimetre-hundreds of meters, preferably in several meters-tens of rice.
To water, moisture-sensitive, serious conditions can be generated for chloropropyl chlorine-containing silane described in the method for the present invention and product Solid bits, which block pipeline, influences production, in order to avoid the unnecessary downtime, so being more preferably before pathway reaction device There are filter device or pathway reaction device that there is filtering function, preferably has filter device before pathway reaction device.
Chloropropyl chlorine-containing silane described in the method for the present invention and alcohol enter above-mentioned logical after can mixing in other devices Road reaction, can also respectively enter hybrid reaction in above-mentioned lane device, other devices here refer to mixed function Large-sized equipment or microreactor or lane device.Lane device of the invention has the micro-structure of mixed function, so Raw material chloropropyl chlorine-containing silane and alcohol, which can be directly entered in lane device, to react, and does not need to be pre-mixed in advance.
It is excellent into hybrid reaction in above-mentioned lane device after raw material can preheat in other devices in the method for the present invention It is selected in after being preheated in other devices and enters in pathway reaction device.
Chloropropyl chlorine-containing silane described in the method for the present invention and the intermediate products not being esterified completely all contain chlorine, to subsequent The material of processing equipment has a particular/special requirement, and post-treatment operations program is complicated, feeds intake excess it is advantageous to alcohol, makes chloropropyl containing chlorine Silane and the intermediate products not being esterified completely can sufficiently react;On the basis of reaction mass ratio, preferred alcohols excessive 0.01% ~ 10%, more preferable 0.05% ~ 2%.
In the method for the present invention, reaction is carried out in microchannel, and the hydrogen chloride gas for reacting generation is difficult through negative pressure Means are carried over system, if very big pressure cannot will be generated in system in time by the hydrogen chloride discharge system of generation.If alcohol Enter channel with gas phase, the volume of gas phase can be compressed, and isometric ethyl alcohol at most generates isometric chlorine The case where changing hydrogen, not will cause high pressure in channel, equipment material, processing and the production operation that not will cause channel have spy It is different to require.It is that alcohol is entered in channel with gas phase and reacted in this way.
The utility model has the advantages that compared with prior art, the invention has the following advantages that
(1) method of the present invention is channel-type reaction, can with continuous production, can continuous and steady operation a couple of days to number Month;
(2) pathway reaction is also referred to as microreactor, and have the advantages that microreactor equipment: heat and mass is fast, technological parameter Such as temperature is easy to control, changes small, safe operation, and the small land occupation of equipment volume is few etc.;
(3) elasticity of output is big, can flexible arrangement production, produce several grams to tens of thousands of tons products as needed;
(4) channel-type reacts, and heat and mass is fast, enlarge-effect of not changing the line of production, operation of changing the line of production from laboratory to industrial production It is easy.
(5) pathway reaction device is used, the residence time is short in the channel for reaction stream, almost inhibits the pair of hydrogen chloride and alcohol Reaction, byproduct condensation body content is low, and product quality and yield are improved;
(6) pathway reaction device has the function of strengthening mixing, and it is abundant that reaction stream contacts fast reaction in the channel, impurity " intermediate products not being esterified completely " content is low, and gas entrained liquids are few, and alcohol consumption is low, the three wastes are few, by-product salt Sour impurity is few;
(7) pathway reaction device, sufficiently, impurity is few in crude product for reaction stream reaction, for the not high specification of quality requirement, after Continuous processing can only distill out impurity and retained product, shorten post-processing working hour.
Detailed description of the invention
Fig. 1 ~ Fig. 3 is the schematic diagram for implementing pathway reaction device of the invention.
Fig. 1 is Flapper type pathway reaction device schematic diagram.
Fig. 2 is undaform pathway reaction device schematic diagram.
Fig. 3 is flat heart-type pathway reaction device schematic diagram.
Specific embodiment
It is intended to that the present invention is explained in greater detail by following embodiment, but is not intended to limit subject of the present invention.
Fig. 1 ~ Fig. 3 is the schematic diagram for implementing pathway reaction device of the invention, it is intended that illustrates the appearance of channel micro-structure, but this Invention is not limited to that these pathway reaction devices are used only.
The pathway reaction device that following embodiment is selected is tantalum material, flat heart-type, and conversion diameter is 8 millimeters in channel, long Degree is 75 meters, and the heat medium of pathway reaction device is oil bath heating, and cooling medium is chilled brine, after pathway reaction device according to Secondary to connect the collection device with refrigerating function and secondary chlorination hydrogen absorption plant, absorbing liquid is respectively that water and sodium hydroxide are water-soluble Liquid.Raw material chloropropyl chlorine-containing silane and alcohol pass through filtration treatment before entering pathway reaction device.
Comparative example 1 prepares 3- chloropropyl triethoxysilane using intermittent reaction
Reaction unit is three-necked flask of the 1000mL with stirring, thermometer and reflux, successively water receiving absorption after the branch pipe that flows back With sodium hydrate aqueous solution absorption plant.Add 212g 3- chloropropyl trichloro-silane (content 98.9%) into three-necked flask, it will be warm Degree is raised to 60 DEG C and starts that 160g dehydrated alcohol (content 99.6%) is added dropwise, and for control reaction temperature at 85 DEG C -95 DEG C, knot is added dropwise in ethyl alcohol 2h is kept the temperature after beam, is then cooled to 30 DEG C or less.Crude product is taken to do gas chromatographic detection, ethanol content 8.3% in crude product, not completely Intermediate products content 0.6%, the 3- chloropropyl triethoxysilane content of esterification are 86.8%, polymer content 1.6%;Water absorbs Hydrochloric acid in device is white opacity liquid.
Comparative example 2 prepares 3- chloropropyl triethoxysilane using tower successive reaction
Reaction unit be internal diameter 4cm, length 2m, the interior packed tower for filling Θ ring plastics, under connect 1000mL three-necked flask conduct Reception device, tower top go out hydrogen chloride gas, are followed by that the water jet absorption plant of tiny structure can be formed.Dehydrated alcohol (content 99.6%) enter packed tower from lower feed inlet with steam condition, 3- chloropropyl trichloro-silane (content 98.9%) from enterprising material mouth with Liquid condition enters packed tower, with peristaltic pump control feed material feed rates, keep dehydrated alcohol: 3- chloropropyl trichloro-silane with Mass ratio 152:212 charging controls 65 DEG C -70 DEG C of tower top temperature, takes from time liquid of three-necked flask after stable operation half an hour Sample does gas chromatographic detection, ethanol content 4.9%, the intermediate products content 0.4% not being esterified completely, three second of 3- chloropropyl in crude product Oxysilane content is 90.6%, polymer content 0.8%;Hydrochloric acid in water absorption plant is micro- turbid liquid.
Embodiment 1 prepares 3- chloropropyl triethoxysilane
Raw material chloropropyl trichloro-silane (content 98.9%) is preheated to 60 DEG C, dehydrated alcohol (content 99.6%) is heated to form Alcohol vapour, two kinds of raw materials are entered in pathway reaction device with mass ratio 212:140 to be reacted, and the flow velocity for controlling reaction stream is 30Kg/h, reaction temperature are 120 DEG C, take crude product to do gas chromatographic detection from collection device, take hydrochloric acid sample from water absorption plant Product observe appearance, and testing result is ethanol content 0.6%, the intermediate products content 0.2% not being esterified completely, 3- chlorine third in crude product Ethyl triethoxy silicane alkane content is 96.9%, polymer content < 0.1%;Hydrochloric acid in water absorption plant is transparent, without Suspension hydrolysis Silane.
Embodiment 2 prepares 3- chloropropylmethyldimethoxysilane
Raw material chloropropyl dichlorosilane (content 99.2%) is preheated to 50 DEG C, anhydrous methanol (content 99.8%) added At methanol steam, two kinds of raw materials are entered in pathway reaction device with mass ratio 191.5:65 to be reacted heat, controls reaction stream Flow velocity is 30Kg/h, reaction temperature is 115 DEG C, takes crude product to do gas chromatographic detection from collection device, takes from water absorption plant Hydrochloric acid sample observation appearance, testing result be, methanol content 0.4% in crude product, the intermediate products content 0.2% not being esterified completely, 3- chloropropylmethyldimethoxysilane content is 98.9%, polymer content < 0.1%;Hydrochloric acid in water absorption plant is transparent, Without Suspension hydrolysis silane.
It is obtained by above-mentioned comparison, the present invention uses pathway reaction device, and the residence time is short in the channel for reaction stream, almost The side reaction of hydrogen chloride and alcohol is inhibited, byproduct condensation body content is low, and product quality and yield are improved.Pathway reaction Device has the function of strengthening mixing, and reaction stream contacts that fast reaction is abundant in the channel, and " what is be not esterified completely intermediate produces impurity Product " content is low, and gas entrained liquids are few, and alcohol consumption is low, the three wastes are few, and by-product hydrochloric acid impurity is few.Pathway reaction device, reaction stream Sufficiently, impurity is few in crude product, and for the not high specification of quality requirement, subsequent processing only can distill out impurity and retain for reaction Product shortens post-processing working hour.

Claims (3)

1. a kind of method for preparing chloropropyl alkylalkoxy silane using pathway reaction device, which is characterized in that make chloropropyl Esterification occurs in pathway reaction device and prepares chloropropyl alkylalkoxy silane for chlorine-containing silane and excessive alcohol, in which:
(1) chloropropyl chlorine-containing silane general structure (a) are as follows:
ClC3H6SiClnR3-n……………..(a)
In formula, R is methyl or ethyl, n=1,2 or 3;
(2) alcohol is methanol or ethyl alcohol, and is entered in pathway reaction device with gas phase;Chloropropyl chlorine-containing silane and alcohol, with anti- On the basis of answering mass ratio, alcohol excess 0.01%-10%;
(3) the pathway reaction device is at least connected with an after-treatment device and hydrogen chloride absorption device;
(4) the channel equivalent diameter of pathway reaction device is at 100 microns -1 centimetre;The passage length of pathway reaction device is several - tens meters of rice;The material in channel is that the channel surface that tantalum material or reaction stream touch is plated enamel or handled with Teflon;It is logical It is equipped with filter device before road reaction unit or pathway reaction device is equipped with filtering function;
(5) reaction temperature is 10 DEG C -180 DEG C.
2. the method according to claim 1 for preparing chloropropyl alkylalkoxy silane using pathway reaction device, special Sign is that the hydrogen chloride absorption device is in parallel with after-treatment device, or be successively pathway reaction device, after-treatment device, Hydrogen chloride absorption device.
3. the method according to claim 1 for preparing chloropropyl alkylalkoxy silane using pathway reaction device, special Sign is that the hydrogen chloride absorption device is the absorption plant of no less than two-stage, and the absorbing liquid of first order absorption plant is water, The absorbing liquid of his absorption plant is one or more of mixing of water, sodium hydrate aqueous solution or other aqueous slkalis.
CN201610162597.9A 2016-03-22 2016-03-22 The method for preparing chloropropyl alkylalkoxy silane using pathway reaction device Active CN105693759B (en)

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Citations (3)

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Publication number Priority date Publication date Assignee Title
CN102199168A (en) * 2010-03-25 2011-09-28 日照岚星化工工业有限公司 Novel synthetic technology of gamma-chloropropyl triethoxysilane
US20130053567A1 (en) * 2010-03-04 2013-02-28 Kyoto University Method for producing silylenol ethers
WO2013123213A1 (en) * 2012-02-16 2013-08-22 Dow Corning Corporation Method of reducing a halosilane compound in a microreactor

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20130053567A1 (en) * 2010-03-04 2013-02-28 Kyoto University Method for producing silylenol ethers
CN102199168A (en) * 2010-03-25 2011-09-28 日照岚星化工工业有限公司 Novel synthetic technology of gamma-chloropropyl triethoxysilane
WO2013123213A1 (en) * 2012-02-16 2013-08-22 Dow Corning Corporation Method of reducing a halosilane compound in a microreactor
CN104203962A (en) * 2012-02-16 2014-12-10 道康宁公司 Method of reducing halosilane compound in microreactor

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