CN105692886A - Hydraulic underwater stirring device - Google Patents

Hydraulic underwater stirring device Download PDF

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Publication number
CN105692886A
CN105692886A CN201410714419.3A CN201410714419A CN105692886A CN 105692886 A CN105692886 A CN 105692886A CN 201410714419 A CN201410714419 A CN 201410714419A CN 105692886 A CN105692886 A CN 105692886A
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China
Prior art keywords
reactor
stirring body
motor
support post
hydraulic cylinder
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CN201410714419.3A
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Chinese (zh)
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CN105692886B (en
Inventor
王传水
郭荣波
夏晓芳
师晓爽
王倩
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Qingdao Institute of Bioenergy and Bioprocess Technology of CAS
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Qingdao Institute of Bioenergy and Bioprocess Technology of CAS
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Priority to CN201410714419.3A priority Critical patent/CN105692886B/en
Publication of CN105692886A publication Critical patent/CN105692886A/en
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Publication of CN105692886B publication Critical patent/CN105692886B/en
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Abstract

The invention relates to a stirring device, and in particular, relates to a hydraulic underwater stirring device. The lower end of a supporting stand column is rotatingly arranged in a reactor, and the upper end of the supporting stand column is arranged above the reactor and located in a sealing box in a covered mode; the sealing box is connected with the reactor in a sealing mode. A stirring body is arranged in the reactor, is connected with the supporting stand column in a relatively lifting mode, and rotates along with the supporting stand column. A motor is arranged at the upper end of the supporting stand column, and the output end of the motor is connected with the stirring body through a tow rope and drives the stirring body to go up and down. The reactor is internally filled with a fermentation liquid, and the fermentation liquid in the reactor is stirred by the stirring body which can rotate and go up and down. A telescopic hydraulic cylinder is arranged on the top of the reactor, a gas protection curtain is connected to the output end of the telescopic hydraulic cylinder, and the gas protection curtain is driven by the telescopic hydraulic cylinder to go up and down. The fermentation liquid in the reactor can be fully stirred, and in the overhaul process of the stirring body, the outside-tank overhaul of the stirring body can be achieved in the premise without clearing away the fermentation liquid.

Description

A kind of hydraulic pressure agitating device under water
Technical field
The present invention relates to agitating device, specifically a kind of hydraulic pressure agitating device under water。
Background technology
At present, engineering mainly there are vertical mixer and side stir machine two class for the blender in large-scale anaerobic reaction process。This two classes blender is integrally fixed on tank deck and the tank skin of anaerobic reactor respectively, drives shaft, stirring paddle to rotate by motor, reductor, realizes the purpose of stirring。The rotation direction of motor and the position of stirring paddle are fixing, fermentation liquid under the induced effect of blender, from stirring paddle position more close to position mixing effect more good, more remote position mixing effect is more poor, also can form multiple stirring dead angle;And stirring dynamics that reactor upper liquid place is subject to is very little, it is easy to form crust, also tend to need additionally to be reconfigured at broken shell blender。
Further, vertical mixer is to be directly connected to reactor, centre does not have any barrier, when blender needs to overhaul, first the gas in reacting tank body and reactant liquor all be bled off, and maintainer enters in reacting tank body and overhauls。Side stir machine is when maintenance, and also must first bleed off reactant liquor could overhaul。It follows that both the above blender, in the process of maintenance, not only results in the waste of bulk fermentation liquid, large losses strain, causes environmental pollution, also can bring potential safety hazard because of misoperation;Whole project maintenance cycle at least needs about three months simultaneously, maintenance period system can not aerogenesis, maintenance time also can be very long, has a strong impact on project benefit。
Summary of the invention
In maintenance process, need to bleed off reactant liquor cause the problem of waste and environmental pollution to solve existing blender, it is an object of the invention to provide a kind of hydraulic pressure agitating device under water。
It is an object of the invention to be achieved through the following technical solutions:
The present invention includes seal box, motor, telescopic hydraulic cylinder, gas shield curtain, stirring body, support post and reactor; wherein the lower end of support post is rotatably installed in reactor; upper end is positioned at the top of described reactor, and covers in inside the described seal box being tightly connected with reactor;Described stirring body is positioned at reactor, can be connected with described support post OQ t and rotate with support post, described motor is arranged on the upper end of support post, and the outfan of this motor is connected with described stirring body by pull rope, drives stirring body lifting;Being filled with fermented liquid in described reactor, the fermented liquid in this reactor is by not only rotatable but also liftable stirring body stirring;The top of described reactor is provided with telescopic hydraulic cylinder, and the outfan of this telescopic hydraulic cylinder is connected to gas shield curtain, and described gas shield curtain is driven lifting by telescopic hydraulic cylinder。
Wherein: the upper end of described support post is provided with pulley, and one end of described pull rope is connected with the outfan of motor, and the other end is walked around by described pulley, it is connected with described stirring body;Described stirring body includes stirrer paddle and hydraulic motor, and this hydraulic motor is arranged on described support post by slideway, relative support column liftable, and described stirrer paddle is connected with the outfan of hydraulic motor, described fluid motor-driven stir fermented liquid;The top of described gas shield curtain and reactor has the hole passed through for stirring body, and described stirring body rises in seal box by driven by motor, this seal box take out maintenance;Described gas shield curtain, in the process that stirring body is taken out by seal box, is driven decline by described telescopic hydraulic cylinder, is covered fermented liquid, serve as the top of described reactor;Described seal box has the door taking out stirring body。
Advantages of the present invention and good effect be:
1. the stirring body of the present invention both can rotate with support post, lifting can be driven again by motor, the stirrer paddle of self rotates also by fluid motor-driven, fermented liquid in reactor can be carried out all angles, being sufficiently stirred for of each position, minimize stirring dead angle, the fermented liquid avoiding reactor top crusts, and in the process of stirring body maintenance, maintenance outside the tank of stirring body can be realized under the premise not removing fermented liquid, safe ready is quick, avoids again causing waste。
2. the stirrer paddle of the present invention is stirred by fluid motor-driven, failure rate is low, and a Hydraulic Station can stir by driving plurality hydraulic pressure simultaneously under water。
3. the gas shield curtain of the present invention drives lifting by telescopic hydraulic cylinder; not by the impact of fermented liquid liquid level in reactor; outside stirring body tank in the process of maintenance; gas shield curtain declines and covers fermented liquid; serve as the interim top of reactor, it is ensured that in reactor, biogas is without a large amount of leakages。
4. the stirring body of the present invention is arranged on support post, and not only reliable proximal response device inwall is installed, it is also possible in reactor, arbitrary desired location is installed, and installs unrestricted。
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Wherein: 1 is seal box, 2 is motor, and 3 is telescopic hydraulic cylinder, and 4 is gas shield curtain, and 5 is fermented liquid, and 6 is stirring body, and 601 is stirrer paddle, and 602 is hydraulic motor, and 7 is support post, and 8 is reactor, and 9 is pulley, and 10 is pull rope, and 11 is door。
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described。
As shown in Figure 1; the present invention includes seal box 1, motor 2, telescopic hydraulic cylinder 3, gas shield curtain 4, stirring body 6, support post 7, reactor 8, pulley 9 and pull rope 10; wherein being filled with fermented liquid 5 in reactor 8, the fermented liquid 5 of the present invention can be the anaerobic fermentation raw materials such as feces of livestock and poultry, agricultural wastes (straw) or trade waste (distiller grains)。
The top of reactor 8 has hole, and the lower surface at top is provided with telescopic hydraulic cylinder 3;The telescopic hydraulic cylinder 3 of the present invention is two, and one end of each telescopic hydraulic cylinder 3 is fixed on the lower surface at reactor 8 top, and the other end is outfan, and is connected to gas shield curtain 4 on the output, and this gas shield curtain 4 drives lifting by telescopic hydraulic cylinder 3。The material of gas shield curtain 4 is PVC (polrvinyl chloride) film, and gas shield curtain 4 also has hole, and corresponding with the hole that reactor 8 top is offered, and passes through for stirring body 6。
Reactor 8 top is sealedly connected with seal box 1, and the hole that reactor 8 top is offered is positioned at seal box 1, has the door 11 that can be taken off stirring body 6 in any surface of seal box 1。The lower end of support post 7 is rotatably installed in the bottom of reactor 8, and upper end is positioned at the top of reactor 8, and it is internal to cover in seal box 1。Support post 7 can manual rotation or by power source drive rotate, rotational angle is up to 270 °。Motor 2 and pulley 9 it is separately installed with in the upper end of support post 7。Stirring body 6 is positioned at reactor 8, and including stirrer paddle 601 and hydraulic motor 602, hydraulic motor 602 is arranged on support post 7 by slideway, and relative support column 7 liftable also can rotate with support post 7;Stirrer paddle 601 is connected with the outfan of hydraulic motor 602, hydraulic motor 602 drive stirring fermented liquid 5。One end of pull rope 10 is connected with the outfan of motor 2, and the other end is walked around by pulley 9, is connected with hydraulic motor 602。Stirring body 6 both can rotate with support post 7, it is also possible to is driven lifting by motor 2。
The operation principle of the present invention is:
When the agitating device of the present invention works, stirring body 6 is positioned at fermented liquid 5。Stirrer paddle 601 rotates under the driving of hydraulic motor 602, by the parameter set, fermented liquid 5 is stirred;According to technological requirement, stirring body 6 can also being made to rotate along with support post 7, support post 7 can drive stirring body 6 to carry out 270 ° of rotations in reactor 8, and different are axially stirred with normal direction position simultaneously;Under the driving of motor 2, pull rope 10 can also drive and move up and down, and be fixed on the height being arbitrarily designated, fermented liquid 5 is stirred, there is good stirring and hold concurrently shell breaking function。Thus the fermented liquid 5 in reactor 8 can be carried out all angles, being sufficiently stirred for of each position。
During the agitating device normal operation of the present invention, the telescopic hydraulic cylinder 3 that gas shield curtain 4 connects is in contraction state, and gas shield curtain 4 clings to the top of reactor 8。When stirring body 6 and needing to overhaul, motor 2 drives stirring body 6 to rise, and sequentially passes through telescopic hydraulic cylinder 3 and the hole at reactor 8 top, rises in seal box 1, and motor 2 quits work。In the process, telescopic hydraulic cylinder 3 drives the gas shield curtain 4 connected to decline, and covers fermented liquid 5, serves as the effect at interim reactor 8 top。Open the door 11 on seal box 1, stirring body 6 is taken out by seal box 1;After stirring body 6 is removed, seal box 1 is closed immediately, and reactor 8 is temporarily properly functioning。After stirring body 6 maintenance, stirring body 6 is sent back in seal box 1, and hydraulic motor 602 is connected with pull rope 10, motor 2 drive stirring body 6 to reset;Meanwhile, gas shield curtain 4 being promoted to by telescopic hydraulic cylinder 3 top clinging to reactor 8, reactor 8 recovers properly functioning。
In the process that the present invention overhauls outside stirring body 6 tank, the internal still proper motion of reactor 8, it is not necessary to fermented liquid 5 and biogas are bled off, it is to avoid cause waste and affect project benefit, not affecting during maintenance and normally produce biogas。

Claims (6)

1. a hydraulic pressure agitating device under water; it is characterized in that: include seal box (1), motor (2), telescopic hydraulic cylinder (3), gas shield curtain (4), stirring body (6), support post (7) and reactor (8); wherein the lower end of support post (7) is rotatably installed in reactor (8); upper end is positioned at the top of described reactor (8), and it is internal to cover in the described seal box (1) being tightly connected with reactor (8);Described stirring body (6) is positioned at reactor (8), can be connected with described support post (7) OQ t and rotate with support post (7), described motor (2) is arranged on the upper end of support post (7), and the outfan of this motor (2) is connected with described stirring body (6) by pull rope (10), drives stirring body (6) lifting;Being filled with fermented liquid (5) in described reactor (8), the fermented liquid (5) in this reactor (8) is by not only rotatable but also liftable stirring body (6) stirring;The top of described reactor (8) is provided with telescopic hydraulic cylinder (3); the outfan of this telescopic hydraulic cylinder (3) is connected to gas shield curtain (4), and described gas shield curtain (4) is driven lifting by telescopic hydraulic cylinder (3)。
2. by the hydraulic pressure agitating device under water described in claim 1, it is characterized in that: the upper end of described support post (7) is provided with pulley (9), one end of described pull rope (10) is connected with the outfan of motor (2), the other end is walked around by described pulley (9), is connected with described stirring body (6)。
3. by the hydraulic pressure agitating device under water described in claim 1 or 2, it is characterized in that: described stirring body (6) includes stirrer paddle (601) and hydraulic motor (602), this hydraulic motor (602) is arranged on described support post (7) by slideway, relative support column (7) liftable, described stirrer paddle (601) is connected with the outfan of hydraulic motor (602), described hydraulic motor (602) drive stirring fermented liquid (5)。
4. by the hydraulic pressure agitating device under water described in claim 1; it is characterized in that: the top of described gas shield curtain (4) and reactor (8) has the hole passed through for stirring body (6); described stirring body (6) is driven by motor (2) and rises in seal box (1), this seal box (1) take out maintenance。
5. by the hydraulic pressure agitating device under water described in claim 4; it is characterized in that: described gas shield curtain (4) is in the process that stirring body (6) is taken out by seal box (1); drive decline by described telescopic hydraulic cylinder (3), cover fermented liquid (5), serve as the top of described reactor (8)。
6. by the hydraulic pressure agitating device under water described in claim 1,4 or 5, it is characterised in that: described seal box (1) has the door (11) taking out stirring body (6)。
CN201410714419.3A 2014-11-28 2014-11-28 A kind of hydraulic underwater agitating device Active CN105692886B (en)

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CN105692886B CN105692886B (en) 2019-01-22

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109355173A (en) * 2018-12-28 2019-02-19 大连利浦环境能源工程技术有限公司 It is a kind of without clear tank can detachable maintaining blender anaerobic digestion reaction unit
CN106244427B (en) * 2016-08-08 2019-06-04 郑州思辩科技有限公司 Biomass by hydrolyzation acidizing device
CN112725147A (en) * 2020-12-02 2021-04-30 通化县东明农牧业发展(集团)有限公司 Stirring device and stirring system

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202054831U (en) * 2011-03-04 2011-11-30 泽尔曼生物能源技术(北京)有限公司 Stirring system for marsh-gas generating equipment
EP2497822A1 (en) * 2011-03-08 2012-09-12 Michael Dr. Niederbacher Biogas facility fermenter container with a service device
CN102774960A (en) * 2012-05-28 2012-11-14 青岛欧仁环境科技有限公司 Installation method and device of submersible mixer for anaerobic reactor
CN103667015A (en) * 2013-11-29 2014-03-26 麦行 Fermentation tank
CN204356139U (en) * 2014-11-28 2015-05-27 中国科学院青岛生物能源与过程研究所 Hydraulic pressure is whipping appts under water

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202054831U (en) * 2011-03-04 2011-11-30 泽尔曼生物能源技术(北京)有限公司 Stirring system for marsh-gas generating equipment
EP2497822A1 (en) * 2011-03-08 2012-09-12 Michael Dr. Niederbacher Biogas facility fermenter container with a service device
CN102774960A (en) * 2012-05-28 2012-11-14 青岛欧仁环境科技有限公司 Installation method and device of submersible mixer for anaerobic reactor
CN103667015A (en) * 2013-11-29 2014-03-26 麦行 Fermentation tank
CN204356139U (en) * 2014-11-28 2015-05-27 中国科学院青岛生物能源与过程研究所 Hydraulic pressure is whipping appts under water

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106244427B (en) * 2016-08-08 2019-06-04 郑州思辩科技有限公司 Biomass by hydrolyzation acidizing device
CN109355173A (en) * 2018-12-28 2019-02-19 大连利浦环境能源工程技术有限公司 It is a kind of without clear tank can detachable maintaining blender anaerobic digestion reaction unit
CN109355173B (en) * 2018-12-28 2023-10-20 大连利浦环境能源工程技术有限公司 Anaerobic digestion reaction device capable of disassembling and maintaining stirrer without tank cleaning
CN112725147A (en) * 2020-12-02 2021-04-30 通化县东明农牧业发展(集团)有限公司 Stirring device and stirring system

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