CN105692454A - Winch control system and crane - Google Patents
Winch control system and crane Download PDFInfo
- Publication number
- CN105692454A CN105692454A CN201610231882.1A CN201610231882A CN105692454A CN 105692454 A CN105692454 A CN 105692454A CN 201610231882 A CN201610231882 A CN 201610231882A CN 105692454 A CN105692454 A CN 105692454A
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- hydraulic fluid
- fluid port
- brake
- oil
- valve
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/20—Control systems or devices for non-electric drives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/28—Other constructional details
- B66D1/40—Control devices
- B66D1/42—Control devices non-automatic
- B66D1/44—Control devices non-automatic pneumatic of hydraulic
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automation & Control Theory (AREA)
- Control And Safety Of Cranes (AREA)
Abstract
The invention relates to the technical field of cranes, in particular to a winch control system and a crane. The winch control system comprises a winch brake, a winch motor, a lifting control device and an emergency lowering control device. The emergency lowering control device can control the winch brake and the winch motor to achieve lowering of a heavy object after the lifting control device is in a failure. Thus, the winch control system can achieve an emergency heavy object lowering function, accordingly, the fault processing process can be simplified, the processing time is shortened, and the processing difficulty is lowered. In addition, the winch control system achieves the heavy object lowering function through the weight of the heavy object, no power needs to be provided for active control, and therefore energy can be effectively saved through the winch control system and the crane.
Description
Technical field
The present invention relates to crane technical field, particularly to a kind of winch control system and crane。
Background technology
Crane generally includes elevator and winch control system, wherein winch control system includes hoist motor, hoist brake and apparatus for controlling of lifting, apparatus for controlling of lifting is for controlling the on-position of hoist brake and the rotation direction of hoist motor, hoist motor is by driving elevator to rotate folding and unfolding rope, thus realizing the lifting of weight;Hoist brake then by limiting the rotation of hoist motor and elevator to hoist motor enforcement braking, so that weight rests on a certain height and position。
In crane practical work process; when there will be the weight a certain height and position of arrival; apparatus for controlling of lifting is the situation of catastrophic failure because of reasons such as crane disorderly closedowns; potential safety hazard can be brought owing to hanging skyborne weight; therefore; in this case, if not in time weight being transferred to ground, working security can be had a strong impact on。
But, the winch control system of existing crane, after its apparatus for controlling of lifting lost efficacy, hoist motor can be implemented braking by hoist brake, and hoist motor loses hydraulic oil supply, and therefore, hoist motor and elevator cannot rotate, and weight cannot be lowered to ground。Visible, in the prior art, once after apparatus for controlling of lifting inefficacy, then winch control system cannot be transferred hanging skyborne weight safely to ground again。
Based on above-mentioned situation, in order to realize, after apparatus for controlling of lifting lost efficacy, weight is transferred the purpose to ground, currently used technological means is for calling another fault-free crane。Although this technological means can realize corresponding purpose, but operating process is extremely complex, it needs the fault-free crane first coordinating another this weight of slinging to rush towards the site of the accident, then fault-free crane lift by crane before preparation (selecting operating mode etc.), then fault-free crane is hung on weight and the hook of fault crane is removed, finally could manipulate fault-free crane transfers to ground by weight, the operating process of this complexity causes that processing procedure is consuming time longer, it is difficult to meet the promptness requirement of fault treating procedure;And, restriction due to the condition such as working space, time, call the fault-free crane of another this weight of slinging to rush towards the site of the accident and be not easy to, coordination, communication and intractability are all bigger, even often there is finding in time the situation of suitable crane, cause that processing procedure has reached an impasse, fault-free crane is hung over simultaneously and all need staff to be operated in the air at height on weight and when being removed by the hook of fault crane, operation easier is relatively big, and danger is higher。
Visible, existing winch control system, after its apparatus for controlling of lifting lost efficacy, then winch control system self just cannot realize transferring of weight again, and transfer hanging skyborne weight to ground only by the mode calling another crane, there is operating process complexity, the intractability problem such as longer bigger, consuming time, it is difficult to meet real work needs。
Summary of the invention
It is desirable to provide a kind of winch control system being capable of the emergent lowering function of weight and crane。
According to the first aspect of the invention, the invention provides a kind of winch control system, it is for controlling hoisting and transferring of weight by the rotation of control elevator, this winch control system includes hoist brake, hoist motor, apparatus for controlling of lifting and emergent transfers control device, wherein, hoist brake has the on-position that hoist motor is implemented braking and hoist motor releases the brake release state braked;Hoist motor is for being connected with elevator and hoist motor can drive the equidirectional rotation of elevator, when hoist brake is in brake release state, hoist motor its open oil-feed and fall mouthful oil return time rotate to first direction and to hoist realizing weight, hoist motor Qi Luokou oil-feed and open oil return time transfer realizing weight to rotating with first direction opposite second direction;Apparatus for controlling of lifting switches and controls the oil-feed opening and falling in mouth of hoist motor and another oil return for controlling hoist brake between on-position and brake release state;Emergent transferring controls device and was in brake release state for controlling hoist brake after apparatus for controlling of lifting lost efficacy and controls the mouth and uni-directionally connecting along by opening to Luo Kou direction between opening of falling of hoist motor, so that hoist motor can rotate to second direction under the effect of weight gravity。
Alternatively, emergent control device of transferring includes brake emergency control apparatus and the emergent oil route controller of motor, and wherein, brake emergency control apparatus can control hoist brake after apparatus for controlling of lifting lost efficacy and be in brake release state;The emergent oil route controller of motor is arranged on and opens and fall between mouth, and the emergent oil route controller of motor can control to open and fall uni-directionally to connect along by opening to Luo Kou direction between mouth after apparatus for controlling of lifting lost efficacy。
Alternatively, brake emergency control apparatus includes the emergent fueller of brake and the first on-off control device, and it is that the working chamber fuel feeding of hoist brake is so that hoist brake is in brake release state that the first on-off control device is arranged on emergent the connection between fueller and the working chamber of hoist brake and for the emergent fueller of control brake after apparatus for controlling of lifting lost efficacy of brake with the working chamber of hoist brake。
Alternatively, the emergent fueller of brake includes accumulator。
Alternatively, first on-off control device includes the first reversal valve, first reversal valve includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of the first reversal valve connects with hoist brake, second hydraulic fluid port of the first reversal valve connects with the emergent fueller of brake, first reversal valve has the first working position and the second working position, first reversal valve is in the first hydraulic fluid port and the disconnection of the second hydraulic fluid port of the first reversal valve during the first working position, and the first reversal valve is in the first hydraulic fluid port and the connection of the second hydraulic fluid port of the first reversal valve during the second working position;When apparatus for controlling of lifting normal operation, the first reversal valve is in its first working position, and after apparatus for controlling of lifting loses efficacy, the first reversal valve was in its second working position。
Alternatively, apparatus for controlling of lifting includes arrester control device, arrester control device is used for controlling hoist brake and switches between on-position and brake release state, first reversal valve also includes the 3rd hydraulic fluid port, 3rd hydraulic fluid port of the first reversal valve connects with arrester control device, first reversal valve is in the 3rd hydraulic fluid port and the connection of the first hydraulic fluid port of the first reversal valve during its first working position, and the first reversal valve is in the 3rd hydraulic fluid port cut-off of the first reversal valve during its second working position。
Alternatively, arrester control device includes brake control valve, brake control valve includes the first hydraulic fluid port, the second hydraulic fluid port and the 3rd hydraulic fluid port, first hydraulic fluid port of brake control valve and the 3rd hydraulic fluid port connection of the first reversal valve, second hydraulic fluid port of brake control valve connects with fuel tank, and the 3rd hydraulic fluid port of brake control valve connects with brake oil oil sources;Brake control valve has the first working position and the second working position, brake control valve is in the first hydraulic fluid port of brake control valve during the first working position to be ended with the connection of the second hydraulic fluid port and the 3rd hydraulic fluid port, and brake control valve is in the first hydraulic fluid port and the connection of the 3rd hydraulic fluid port and the cut-off of the second hydraulic fluid port of brake control valve during the second working position;Apparatus for controlling of lifting is in brake control valve during normal operating conditions and can switch between its first working position and second working position, and after apparatus for controlling of lifting loses efficacy, brake control valve was in its first working position。
Alternatively, the first reversal valve is hand-operated direction valve or pilot operated directional control valve。
Alternatively, the emergent oil route controller of motor includes the second reversal valve and the first check valve, second reversal valve includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of the second reversal valve connects with opening, second hydraulic fluid port of the second reversal valve is connected with the mouth that falls by the first check valve, the oil-in of the first check valve and the second hydraulic fluid port connection of the second reversal valve, the oil-out of the first check valve connects with the mouth that falls;Second reversal valve has the first working position and the second working position, the first hydraulic fluid port of the second reversal valve and the separated of the second hydraulic fluid port or uni-directionally connect to the first hydraulic fluid port direction along by the second hydraulic fluid port when the second reversal valve is in the first working position, and the first hydraulic fluid port of the second reversal valve and the connection of the second hydraulic fluid port when the second reversal valve is in the second working position;When apparatus for controlling of lifting is in normal operating conditions, the second reversal valve is in its first working position, and after apparatus for controlling of lifting loses efficacy, the second reversal valve was switched to the second working position by the first working position。
Alternatively, the emergent oil route controller of motor also includes the first damping, second reversal valve is in the first hydraulic fluid port of the second reversal valve during its second working position and the second hydraulic fluid port by the first damping connection, by regulate the first damping be sized to regulate the oil mass flowing through the second reversal valve。
Alternatively, the emergent oil route controller of motor also includes the second check valve, when the second reversal valve is in the first working position, the first hydraulic fluid port of the second reversal valve and the second hydraulic fluid port are by the second check valve connection, the oil-in of the second check valve and the second hydraulic fluid port connection of the second reversal valve, and the first hydraulic fluid port connection of the oil-out of the second check valve and the second reversal valve。
Alternatively, the second reversal valve is hand-operated direction valve or pilot operated directional control valve。
Alternatively, emergent control device of transferring includes the emergent recharging oil device of motor, and the emergent recharging oil device of motor is connected with the mouth that falls, and the emergent recharging oil device of motor can warp be hoist motor repairing by the mouth that falls after apparatus for controlling of lifting lost efficacy。
Alternatively, the emergent recharging oil device of motor includes slippage pump, the 3rd check valve and slippage pump driving device, slippage pump driving device is used for driving slippage pump to work, the oil-in of slippage pump connects with fuel tank, the oil-out of slippage pump and the oil-in connection of the 3rd check valve, the oil-out of the 3rd check valve connects with the mouth that falls。
Alternatively, the emergent recharging oil device of motor also includes overflow valve, and the oil-in of overflow valve and the oil-in of the 3rd check valve connect, and the oil-out of overflow valve connects with fuel tank。
According to the second aspect of the invention, present invention also offers a kind of crane, the winch control system of its present invention。
Winch control system provided by the present invention and crane, winch control system is additionally arranged to meet an urgent need on the basis be provided with apparatus for controlling of lifting transfers control device, transfer control device owing to this is emergent and can control hoist brake and hoist motor after apparatus for controlling of lifting lost efficacy to realize transferring of weight, therefore, even if when apparatus for controlling of lifting lost efficacy, this winch control system remains able to be transferred by weight to ground safely, eliminate because weight is hung in the potential safety hazard caused in the air, it is effectively improved working security, visible, the winch control system of the present invention is capable of the emergent lowering function of weight。And, owing to namely the winch control system self of the present invention is capable of the emergent lowering function of weight, and another crane need not be recalled and weight is hung to ground, therefore, the present invention can effectively simplify processing procedure, significantly shortening processes the time, and significantly reduces intractability so that processing procedure is convenient, in time and effectively。
By the exemplary embodiment of the present invention being described in detail referring to accompanying drawing, the further feature of the present invention and advantage thereof will be made apparent from。
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, the accompanying drawing used required in embodiment or description of the prior art will be briefly described below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the premise not paying creative work, it is also possible to obtain other accompanying drawing according to these accompanying drawings。
Fig. 1 illustrates the hydraulic schematic diagram of the winch control device of one embodiment of the invention。
In figure:
1, fuel tank;2, oil pump;3, lifting oil passage control valve;4, brake control valve;5, hoist brake;6, hoist motor;7, elevator;8, balanced valve;12, the emergent recharging oil device of motor;13, brake emergency control apparatus;14, the emergent oil route controller of motor;
121, slippage pump;122, the 3rd check valve;123, motor;134, overflow valve;
131, accumulator;132, the first reversal valve;
141, the second reversal valve;142, the first check valve;143, the first damping;144, the second check valve。
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the present invention, rather than whole embodiments。Description only actually at least one exemplary embodiment is illustrative below, never as any restriction to the present invention and application or use。Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art obtain under not carrying out creative work premise, broadly fall into the scope of protection of the invention。
The known technology of person of ordinary skill in the relevant, method and apparatus are likely to be not discussed in detail, but in the appropriate case, described technology, method and apparatus should be considered to authorize a part for description。
In describing the invention; it will be appreciated that; the noun of locality is normally based on orientation shown in the drawings or position relationship such as indicated orientation such as " forward and backward, upper and lower, left and right ", " laterally, vertical, vertical, level " and " top, the end " or position relationship; it is for only for ease of the description present invention and simplifies description; when not making contrary explanation; these nouns of locality do not indicate that and imply that the device of indication or element must have specific orientation or with specific azimuth configuration and operation, therefore it is not intended that limiting the scope of the invention;The noun of locality " inside and outside " refers to inside and outside the profile relative to each parts itself。
In describing the invention; it will be appreciated that; the word such as " first ", " second " is used to limit parts; it is intended merely to facilitate and corresponding parts are distinguished; as there is no Stated otherwise; above-mentioned word does not have particular meaning, therefore it is not intended that limiting the scope of the invention。
For convenience, by hanging the function that skyborne weight transfers safely to ground, the present invention will can be called that weight was met an urgent need lowering function after apparatus for controlling of lifting loses efficacy, and weight decentralization process in this case being called, weight is met an urgent need decentralization process;And the function hoisted by the weight of apparatus for controlling of lifting control realization when apparatus for controlling of lifting normal operation and transfer is called the normal elevating function of weight, and weight in this case is hoisted and decentralization process be called the normal lifting process of weight。
Fig. 1 illustrates the hydraulic schematic diagram of the winch control system of one embodiment of the invention。With reference to Fig. 1, rotation by control elevator provided by the present invention controls the winch control system that weight hoists and transfers, it includes hoist brake 5, hoist motor 6, apparatus for controlling of lifting and emergent transfers control device, wherein, hoist brake 5 has the on-position that hoist motor 6 is implemented braking and hoist motor 6 releases the brake release state braked;Hoist motor 6 is for being connected with elevator 7 and hoist motor 6 can drive the equidirectional rotation of elevator 7, when hoist brake 5 is in brake release state, hoist motor 6 its open A oil-feed and fall mouthful B oil return time rotate to first direction and to hoist realizing weight, hoist motor 6 Qi Luokou B oil-feed and open A oil return time transfer realizing weight to rotating with first direction opposite second direction;Apparatus for controlling of lifting switch and controls the opening A and an oil-feed falling in mouthful B of hoist motor 6 and another oil return for controlling hoist brake 5 between on-position and brake release state;Emergent transferring controls device and was in brake release state for controlling hoist brake 5 after apparatus for controlling of lifting lost efficacy and controls mouthful B and opening of falling of hoist motor 6 and uni-directionally connect to mouthful B direction that falls along by the A that opens between A, so that hoist motor 6 can rotate to second direction under the effect of weight gravity。
Winch control system provided by the present invention, control device is transferred owing to including meeting an urgent need, and this emergent control device of transferring can by making hoist motor 6 rotate to second direction under the effect of weight gravity after apparatus for controlling of lifting lost efficacy to the control of hoist brake 5 and hoist motor 6, therefore, even if the winch control system of the present invention remains able to when apparatus for controlling of lifting lost efficacy be transferred by weight to ground safely, eliminate because weight is hung in the potential safety hazard caused in the air, it is effectively improved working security, namely, the winch control system of the present invention is capable of the emergent lowering function of weight。And, owing to namely the winch control system self of the present invention is capable of the emergent lowering function of weight, and another crane need not be recalled and weight is hung to ground, therefore, the present invention can effectively simplify fault treating procedure, significantly shortening processes the time, and significantly reduces intractability so that processing procedure is convenient, in time and effectively。Additionally, due to the winch control system of the present invention utilizes weight own wt to realize the emergent lowering function of weight, power need not being provided actively to control, therefore, the present invention can also the effectively save energy。
Meet an urgent need as the present invention and transfer a kind of embodiment controlling device, the present invention emergent is transferred and is controlled device and can include brake emergency control apparatus 13 and being arranged on and open A and the emergent oil route controller 14 of motor that falls between mouthful B, wherein, brake emergency control apparatus 13 can be in brake release state by control hoist brake 5 after apparatus for controlling of lifting lost efficacy;The emergent oil route controller 14 of motor then can control to open after apparatus for controlling of lifting lost efficacy A and falling uni-directionally connects along by the A that opens to mouthful B direction that falls between mouthful B。
Based on this embodiment, due to after apparatus for controlling of lifting lost efficacy, hoist brake 5 remains able to be in brake release state under the control of brake emergency control apparatus 13, this rotation allowing for hoist motor 6 is no longer influenced by restriction, the elevator 7 being connected with hoist motor 6 is then able under the effect of weight gravity to produce to transfer the rotation trend of second direction of weight, and due to after apparatus for controlling of lifting lost efficacy, the opening A and can realize uni-directionally being connected to mouthful B direction that falls by the A that opens under the control of the emergent oil route controller 14 of motor with mouthful B that falls of hoist motor 6, namely now hydraulic oil can flow through hoist motor 6 along land mouth B-the fall circulating oil path of mouthful B of the emergent oil route controller 14-of A-motor that opens, therefore, hoist motor 6 also is able to along with elevator 7 rotates to second direction under the effect of weight gravity, thus realizing transferring safely the purpose to ground by hanging skyborne weight after apparatus for controlling of lifting lost efficacy, namely the winch control system self making the present invention is capable of the emergent lowering function of weight。
A kind of embodiment as brake emergency control apparatus 13, brake emergency control apparatus 13 can include the emergent fueller of brake and the first on-off control device, and it is that the working chamber fuel feeding of hoist brake 5 is so that hoist brake 5 is in brake release state that the first on-off control device is arranged on emergent the connection between fueller and the working chamber of hoist brake 5 and for the emergent fueller of control brake after apparatus for controlling of lifting lost efficacy of brake with the working chamber of hoist brake 5。Based on this embodiment, brake emergency control apparatus 13 only can just release the hoist brake 5 braking to hoist motor 6 when needing to realize emergent lowering function, it is thus possible to prevent brake emergency control apparatus 13 from the apparatus for controlling of lifting of normal operation is produced interference, it is ensured that carrying out in order of the normal lifting process of weight and the emergent decentralization process of weight。First on-off control device can be such as the first reversal valve 132。
A kind of embodiment as the emergent oil route controller 14 of motor, the emergent oil route controller 14 of motor includes the second reversal valve 141 and the first check valve 142, second reversal valve 141 includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of the second reversal valve 141 connects with the A that opens, second hydraulic fluid port of the second reversal valve 141 is connected with mouthful B that falls by the first check valve 142, the oil-in of the first check valve 142 and the second hydraulic fluid port connection of the second reversal valve 141, the oil-out of the first check valve 142 connects with mouthful B that falls;Second reversal valve 141 has the first working position and the second working position, the first hydraulic fluid port of the second reversal valve 142 and the separated of the second hydraulic fluid port or uni-directionally connect to the first hydraulic fluid port direction along by the second hydraulic fluid port when the second reversal valve 141 is in the first working position, and the first hydraulic fluid port of the second reversal valve 141 and the connection of the second hydraulic fluid port when the second reversal valve 141 is in the second working position;When apparatus for controlling of lifting is in normal operating conditions, the second reversal valve 141 is in its first working position, and after apparatus for controlling of lifting loses efficacy, the second reversal valve 141 was switched to the second working position by the first working position。By this setting, after apparatus for controlling of lifting lost efficacy, second reversal valve 141 can control the A and fall to can be only formed between mouthful B mouthful B-emergent oil route controller 14-of A-motor that opens and fall the circulating oil path of mouthful B of opening of hoist motor 6, and the A-that the opens emergent oil route controller 14-of mouthful B-motor that falls can not be formed and open the recycled back oil circuit of A, it is thus possible to ensure after apparatus for controlling of lifting lost efficacy, hoist motor 6 cannot rotate to first direction, and can only rotate to second direction and realize the emergent lowering function of weight。
In addition, in order to avoid weight in the emergent decentralization process of weight that decline stall problem occurs further, the emergent control device of transferring of the present invention can also include recharging oil device 12 emergent with mouthful B motor being connected that falls, and the emergent recharging oil device 12 of this motor can warp be hoist motor 6 repairing by mouthful B that falls after apparatus for controlling of lifting lost efficacy。Based on this, after apparatus for controlling of lifting lost efficacy, can pass through the emergent recharging oil device 12 of this motor is hoist motor 6 fuel feeding, ensure in weight decentralization process decline mouth B oil suction sufficient, it is thus possible to avoid the weight decline stall problem because hoist motor 6 low on fuel causes, and then the stability of the emergent decentralization process of weight can be effectively improved, improve working security。
A kind of embodiment as the emergent recharging oil device 12 of motor, the emergent recharging oil device 12 of motor can include slippage pump the 121, the 3rd check valve 122 and slippage pump driving device, slippage pump driving device is used for driving slippage pump 121 to work, and it can be motor, diesel engine or gasoline engine etc.;The oil-in of slippage pump 121 connects with fuel tank 1, and the oil-out of slippage pump 121 and the oil-in of the 3rd check valve 122 connect, and the oil-out of the 3rd check valve 122 connects with mouthful B that falls。So after apparatus for controlling of lifting lost efficacy, slippage pump driving device can be started, under the driving of slippage pump driving device, slippage pump 121 can give a mouthful B repairing, and, owing to being provided with the 3rd check valve 122, the emergent recharging oil device 12 of motor can only to mouthful B repairing that falls, all will not flow backwards into the emergent recharging oil device 12 of motor regardless of whether flow in the normal lifting process of weight or in the emergent decentralization process of weight or flow out the hydraulic oil of mouthful B, thus the emergent lowering function of corresponding weight can be realized, can prevent again the emergent recharging oil device 12 of motor from the normal lifting process of weight is produced interference。
Below in conjunction with the embodiment shown in Fig. 1, the present invention is described further。As it is shown in figure 1, in this embodiment, winch control system includes hoist brake 5, hoist motor 6, apparatus for controlling of lifting and emergent transfers control device, and wherein, emergent control device of transferring worked after apparatus for controlling of lifting loses efficacy。
Hoist brake 5 is used for controlling whether hoist motor 6 can rotate, and it has implements the on-position of braking and hoist motor 6 releases the brake release state of braking hoist motor 6。When hoist brake 5 is in on-position, hoist motor 6 is locked, and hoist motor 6 cannot rotate;And when hoist brake 5 is in brake release state, it being no longer influenced by restriction owing to rotating, hoist motor 6 can rotate along with the hydraulic oil flowing through it。As it is shown in figure 1, in this embodiment, after passing into, in the working chamber (i.e. cavity of resorption in Fig. 1) of hoist brake 5, the hydraulic oil that can overcome epicoele spring force, hoist brake 5 is in brake release state。Certainly, hoist brake 5 can also adopt other versions, as long as it has on-position and brake release state。
Hoist motor 6 is for being connected with elevator 7 and can drive elevator 7 rotating in same direction。When hoist brake 5 is in on-position, hoist motor 6 cannot rotate, and elevator 7 also cannot rotate, and weight height and position does not change;And only when hoist brake 5 is in brake release state, elevator 7 can rotate along with hoist motor 6, and the rotation direction of the two can be determined by the flow direction of the hydraulic oil flowing through hoist motor 6: when when the opening A oil-feed of hoist motor 6, mouthful B that falls is fuel-displaced, hoist motor 6 rotates to first direction, the inside rope closing of elevator 7, it is achieved weight hoists;And when change hydraulic oil flow to, namely when falling mouthful B oil-feed and the A that opens is fuel-displaced, hoist motor 6 is to rotating with first direction opposite second direction, and elevator 7 outwards puts rope, it is achieved weight is transferred。
Apparatus for controlling of lifting is for controlling hoist brake 5 and the duty of hoist motor 6。In order to realize the control to hoist brake 5 and hoist motor 6 duty, as shown in Figure 1, in this embodiment, apparatus for controlling of lifting includes the brake control valve 4 as arrester control device and as the lifting oil passage control valve 3 of motor steering control device and balanced valve 8, wherein, brake control valve 4 is used for controlling hoist brake 5 and switches between on-position and brake release state, lifting oil passage control valve 3 and balanced valve 8 are then for controlling to flow through the flow direction of the hydraulic oil of hoist motor 6, namely control the opening A and an oil-feed falling in mouthful B of hoist motor 6 and another oil return。The hydraulic oil of motor steering control device is provided by oil pump 2, and the oil-out of oil pump 2 is connected with motor steering control device, and the oil-in of oil pump 2 connects with fuel tank 1。
Brake control valve 4 includes the first hydraulic fluid port, the second hydraulic fluid port and the 3rd hydraulic fluid port, wherein, first hydraulic fluid port of brake control valve 4 is connected with the working chamber of hoist brake 5, and the second hydraulic fluid port of brake control valve 4 connects with fuel tank 1, and the 3rd hydraulic fluid port of brake control valve 4 connects with brake oil oil sources X;This brake control valve 4 has the first working position and the second working position, brake control valve 4 is in the first hydraulic fluid port of brake control valve 4 during the first working position to be ended with the connection of the second hydraulic fluid port and the 3rd hydraulic fluid port, and brake control valve 4 is in the first hydraulic fluid port and the connection of the 3rd hydraulic fluid port and the cut-off of the second hydraulic fluid port of brake control valve 4 during the second working position。Based on this, when brake control valve 4 is in the first working position, the working chamber of hoist brake 5 can pass through brake control valve 4 and connect with fuel tank 1, and without hydraulic oil in the working chamber of hoist brake 5, hoist brake 5 is in on-position;And when brake control valve 4 is in the second working position, the working chamber of hoist brake 5 can pass through brake control valve 4 and connect with brake oil oil sources X, brake oil oil sources X is then able to the working chamber fuel feeding into hoist brake 5, overcome the epicoele spring force of hoist brake 5, make hoist brake 5 be in brake release state。Visible, this brake control valve 4 can control hoist brake 5 and switch between on-position and brake release state。
As shown in Figure 1, in this embodiment, brake control valve 4 is solenoid directional control valve, it has Electromagnetic Control end Y1, and under normality, brake control valve 4 is in the first working position, and after Electromagnetic Control end Y1 is energized, brake control valve 4 can be switched to its second working position by its first working position。So when apparatus for controlling of lifting normal operation, it is possible to by controlling whether Electromagnetic Control end Y1 is energized the switching controlling brake control valve 4 between the first working position and the second working position。
As it is shown in figure 1, in this embodiment, lifting oil passage control valve 3 be arranged on balanced valve 8 and fall mouthful B with in the outlet of oil pump 2 and the connection oil circuit of fuel tank 1, balanced valve 8 be then arranged on lifting oil passage control valve 3 with on the connection oil circuit of the A that opens。
As shown in Figure 1, balanced valve 8 includes the first hydraulic fluid port and the second hydraulic fluid port, and wherein, the first hydraulic fluid port of balanced valve 8 is connected with lifting oil passage control valve 3, and the second hydraulic fluid port of balanced valve 8 connects with the A that opens;Balanced valve 8 has the first working position and the second working position, when being in the first working position, the first hydraulic fluid port of balanced valve 8 and the second hydraulic fluid port are connected by check valve, the oil-in of this check valve connects with the first hydraulic fluid port of balanced valve 8, and the oil-out of this check valve connects with the second hydraulic fluid port of balanced valve 8, uni-directionally can connect along by the first hydraulic fluid port to the second hydraulic fluid port direction between first hydraulic fluid port and second hydraulic fluid port of balanced valve 8 when being thus in the first working position, namely hydraulic oil can only be flowed to the second hydraulic fluid port of balanced valve 8 by the first hydraulic fluid port of balanced valve 8 when being in the first working position, and the first hydraulic fluid port of balanced valve 8 oppositely can not be flowed to by the second hydraulic fluid port of balanced valve 8;When being in the second working position, the first hydraulic fluid port of balanced valve 8 and the second hydraulic fluid port are by damping connection, can be flowed through the flow of balanced valve 8 when being so in the second working position by the size adjustment of damping adjusting。
As shown in Figure 1, in this embodiment, lifting oil passage control valve 3 includes the first hydraulic fluid port, the second hydraulic fluid port, the 3rd hydraulic fluid port and the 4th hydraulic fluid port, wherein, first hydraulic fluid port of lifting oil passage control valve 3 and the outlet of oil pump 2, second hydraulic fluid port of lifting oil passage control valve 3 connects with fuel tank 1, and the 3rd hydraulic fluid port of lifting oil passage control valve 3 connects with the first hydraulic fluid port of balanced valve 8, and the 4th hydraulic fluid port of lifting oil passage control valve 3 connects with mouthful B that falls;Lifting oil passage control valve 3 has the first working position, interposition and the second working position, when lifting oil passage control valve 3 and being in the first working position, first hydraulic fluid port of the three or four reversal valve 3 and the connection of the 3rd hydraulic fluid port and the second hydraulic fluid port and the 4th hydraulic fluid port connect, so that the first hydraulic fluid port of balanced valve 8 connects with fuel tank 1 with outlet and mouthful B that falls of oil pump 2, if now balanced valve 8 is in the first working position, then oil pump 2 can for the A fuel feeding that opens, and hydraulic oil flow via mouthful B oil return that falls to fuel tank 1, and then can realize the hoist motor 6 rotation to first direction after hoist motor 6;When lifting oil passage control valve 3 and being in the second working position, first hydraulic fluid port and the 4th hydraulic fluid port connection of lifting oil passage control valve 3 and the second hydraulic fluid port and the 3rd hydraulic fluid port connect, so that fall, mouthful B connects with fuel tank 1 with the outlet of oil pump 2 and the first hydraulic fluid port of balanced valve 8, if now balanced valve 8 switches to the second working position, then oil pump 2 can for mouthful B fuel feeding that falls, and hydraulic oil flow via the A oil return that opens to fuel tank 1, and then can realize the hoist motor 6 rotation to second direction after hoist motor 6;When lifting oil passage control valve 3 and mediating, the 3rd hydraulic fluid port and the 4th hydraulic fluid port of lifting oil passage control valve 3 are turned off, namely the A that now opens is in off-state with oil pump 2 and fuel tank 1 and mouthful B that falls with oil pump 2 and fuel tank 1。
In order to facilitate control, as it is shown in figure 1, in this embodiment, balanced valve 8 is pilot operated directional control valve, and it has a hydraulic control end, and the 4th hydraulic fluid port of this hydraulic control end and lifting oil passage control valve 3 and the connection oil communication that falls between mouthful B。Based on this, when lifting oil passage control valve 3 and being in the first working position, hydraulic control end connects with fuel tank 1, and balanced valve 8 is in the first working position, thus guarantee opens A oil-feed and mouthful B oil return that falls;And when lifting oil passage control valve 3 and being in the second working position, the outlet of hydraulic control end and oil pump 2, then balanced valve 8 can be switched to the second working position by the first working position under the hydraulic oil effect of hydraulic control end, thus ensureing to fall mouthful B oil-feed and the A oil return that opens。Visible, by this setting, motor steering control device more convenient can be effectively realized control weight being hoisted and transferring。
In this embodiment, lifting oil passage control valve 3 is also solenoid directional control valve, so when apparatus for controlling of lifting normal operation, it is possible to by controlling whether that control lifting oil passage control valve 3 for lifting oil passage control valve 3 energising switches between the first working position and the second working position;And after apparatus for controlling of lifting lost efficacy, lifting oil passage control valve 3 can be only in middle position, cause that motor steering control device cannot realize the control to hoist motor 6 rotation direction。
Emergent transferring controls device for realizing the emergent lowering function of weight by the duty of control hoist brake 5 and hoist motor 6 after apparatus for controlling of lifting loses efficacy。As it is shown in figure 1, in this embodiment, emergent control device of transferring includes brake emergency control apparatus 13, the emergent oil route controller 14 of motor and the emergent recharging oil device 12 of motor。
Wherein, as it is shown in figure 1, brake emergency control apparatus 13 includes the accumulator 131 as the emergent fueller of brake and is arranged between accumulator 131 and hoist brake 5 as the first reversal valve 132 of the first on-off control device。In this embodiment, first reversal valve 132 includes the first hydraulic fluid port, second hydraulic fluid port and the 3rd hydraulic fluid port, first hydraulic fluid port of the first reversal valve 132 connects with the working chamber of hoist brake 5, second hydraulic fluid port of the first reversal valve 132 connects with accumulator 131, 3rd hydraulic fluid port of the first reversal valve 132 connects with aforementioned the first hydraulic fluid port as the brake control valve 4 of arrester control device, and, first reversal valve 132 has the first working position and the second working position, first reversal valve 132 is in the first hydraulic fluid port of the first reversal valve 132 during the first working position to be ended with the connection of the 3rd hydraulic fluid port and the second hydraulic fluid port, first reversal valve 132 is in the first hydraulic fluid port of the first reversal valve 132 during the second working position to be ended with the connection of the second hydraulic fluid port and the 3rd hydraulic fluid port。Based on this setting, when the first reversal valve 132 is in the first working position, the working chamber of hoist brake 5 connects with brake control valve 4 and disconnects with accumulator 131, so that the duty of hoist brake 5 is controlled by brake control valve 4 and is not subject to the impact of accumulator 131;And when the first reversal valve 132 switches to the second working position, the working chamber of hoist brake 5 connects with accumulator 131 and connects with brake control valve 4, so that the duty of hoist brake 5 is controlled by accumulator 131 and is not subject to the impact of brake control valve 4。Owing to the first reversal valve 131 enables to the control of one that the duty of hoist brake 5 is only limited by brake control valve 4 and accumulator 131, therefore, influencing each other of this embodiment decentralization process it can be avoided that the normal lifting process of weight and weight are met an urgent need, it is ensured that the mutual independence of two processes。
In addition, in order to ensure that accumulator 131 only works when needs realize the emergent lowering function of weight, first reversal valve 132 of this embodiment is in the first working position when apparatus for controlling of lifting normal operation, and only after apparatus for controlling of lifting lost efficacy, just switch to the second working position, thus ensure that the normal lifting process of weight and weight are met an urgent need the carrying out in order of decentralization process。
As shown in Figure 1, in this embodiment, the first reversal valve 132 is hand-operated direction valve, so can switch to the second working position by Non-follow control the first reversal valve 132 after apparatus for controlling of lifting lost efficacy, release the hoist brake 5 braking to hoist motor 6, convenient and easily operated。
As shown in Figure 1, in this embodiment, the emergent oil route controller 14 of motor includes the second reversal valve the 141, first check valve the 142, first damping 143 and the second check valve 144, wherein, second reversal valve 141 includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of the second reversal valve 141 connects with the A that opens, second hydraulic fluid port of the second reversal valve 141 is connected with mouthful B that falls by the first check valve 142, the oil-in of the first check valve 142 and the second hydraulic fluid port connection of the second reversal valve 141, the oil-out of the first check valve 142 connects with mouthful B that falls;Second reversal valve 141 has the first working position and the second working position, when the second reversal valve 141 is in the first working position, connected by the second check valve 144 between first hydraulic fluid port and second hydraulic fluid port of the second reversal valve 142, wherein the oil-in of the second check valve 144 and the second hydraulic fluid port of the second reversal valve 141 connect, the oil-out of the second check valve 144 and the first hydraulic fluid port connection of the second reversal valve 144, and when the second reversal valve 141 is in the second working position, the first hydraulic fluid port of the second reversal valve 141 is connected with the second hydraulic fluid port by the first damping 143;When apparatus for controlling of lifting is in normal operating conditions, the second reversal valve 141 is in its first working position, and after apparatus for controlling of lifting loses efficacy, the second reversal valve 141 was switched to the second working position by the first working position。
The emergent oil route controller 14 of motor based on this embodiment, when apparatus for controlling of lifting is in normal operating conditions, owing to the second reversal valve 141 is in the first working position, and be provided with restriction hydraulic oil at the first working position of the second reversal valve 141 and flowed to first check valve 142 of the A that opens and restriction hydraulic oil by mouthful B that falls through the emergent oil route controller 14 of motor and flowed to second check valve 144 of mouthful B by the A that opens through the emergent oil route controller 14 of motor, therefore, emergent oil route controller 14 place of motor open A and the connection oil circuit fallen between mouthful B is in two-way stop state, hydraulic oil can only via the oil circuit turnover hoist motor 6 at lifting oil passage control valve 3 and balanced valve 8 place, thus ensureing to realize the normal lifting process of weight, prevent open A and the interference connecting oil circuit that falls between mouthful B at emergent oil route controller 14 place of motor;And after apparatus for controlling of lifting lost efficacy, second reversal valve 141 is switched to the second working position, then emergent oil route controller 14 place of motor open A and the oil circuit that connects falling between mouthful B is capable of by the A that opens to mouthful connection in B direction that falls, and under the effect of the first check valve 142, the A and falling connecting oil circuit and also can only realize by the A that opens to mouthful unilaterally connected in B direction that falls between mouthful B of opening at emergent oil route controller 14 place of motor, therefore, now hoist motor 6 is merely able to be formed mouthful B-emergent oil route controller 14-of A-motor that opens and falls the circulating oil path of mouthful B, thus when elevator 7 rotates under weight action of gravity, hoist motor 6 is merely able to rotate to second direction, and then realize the emergent lowering function of weight, in addition, owing to being provided with the first damping 143, therefore, the hydraulic fluid flow rate that can flow through the emergent oil route controller 14 of motor by regulating the size of the first damping 143 to regulate, and then it is capable of the adjustment to the emergent lowering velocity of weight。
As shown in Figure 1, in this embodiment, the second reversal valve 141 is hand-operated direction valve, so only needs Non-follow control the second reversal valve 141 to switch to the second working position after apparatus for controlling of lifting lost efficacy, can realize A and the control of oil circuit between mouthful B that falls of opening, convenient and easily operated。
As it is shown in figure 1, in this embodiment, the emergent recharging oil device 12 of motor includes slippage pump the 121, the 3rd check valve 122, overflow valve 124 and the motor 123 as slippage pump driving device。Wherein, the oil-in of slippage pump 121 connects with fuel tank 1, the oil-out of slippage pump 121 and the oil-in connection of the 3rd check valve 122, the oil-out of the 3rd check valve 122 connects with mouthful B that falls, the oil-in of overflow valve 124 and the oil-in connection of the 3rd check valve 122, the oil-out of overflow valve 124 connects with fuel tank 1, and motor 123 electrically connects with slippage pump 121, for providing driving force for slippage pump 121。So after apparatus for controlling of lifting lost efficacy, slippage pump driving device can be started, under the driving of slippage pump driving device, slippage pump 121 can give a mouthful B repairing, with the problem avoiding hoist motor 6 low on fuel caused because of reasons such as leakage of oils, prevent from emergent decentralization process occurs transferring stall event, and, owing to being provided with the 3rd check valve 122, the emergent recharging oil device 12 of motor can only to mouthful B repairing that falls, all will not flow backwards into the emergent recharging oil device 12 of motor regardless of whether flow in the normal lifting process of weight or in the emergent decentralization process of weight or flow out the hydraulic oil of mouthful B, thus the emergent lowering function of corresponding weight can be realized, can prevent again the emergent recharging oil device 12 of motor from the normal lifting process of weight is produced interference, simultaneously, owing to being provided with overflow valve 124, therefore, when the oil mass that slippage pump 121 provides exceedes to fall the required oil mass of mouthful B, unnecessary oil mass can be passed through overflow valve 124 and overflow back fuel tank 1, it is thus possible to be further ensured that the stationarity of emergent lowering velocity。
Below in conjunction with the hydraulic schematic diagram shown in Fig. 1, the operation principle of this embodiment winch control system is illustrated:
(1) when brake control valve 4, lifting oil passage control valve 3, balanced valve 8 and oil pump 2 equal normal operation, winch control system is capable of the normal lifting process of weight:
Due to lifting oil passage control valve 3, balanced valve 8 and the equal normal operation of oil pump 2, therefore, switching between its first working position and second working position by controlling lifting oil passage control valve 3, the A that can make to open connects with in oil pump 2 and fuel tank 1 and mouthful B that falls connects with another in oil pump 2 and fuel tank 1。And, when brake control valve 4, lifting oil passage control valve 3, balanced valve 8 and oil pump 2 equal normal operation, first reversal valve 132 and the second reversal valve 141 are in respective first working position, owing to the first reversal valve 132 is in its first working position, therefore, the duty of hoist brake 5 is controlled by brake control valve 4;Owing to the second reversal valve 141 is in its first working position, therefore, open A and the connection oil circuit two-way stop that falls between mouthful B at emergent oil route controller 14 place of motor。
Now, control brake control valve 4 and switch to its second working position, and control the second reversal valve 3 is in its first working position, then brake oil oil sources X can pass through the working chamber fuel feeding that brake control valve 4 is hoist brake 5, and oil pump 2 connects with the A that opens, mouthful B that falls connects with fuel tank 1, so that hoist brake 5 is in brake release state, open A oil-feed and mouthful B oil return that falls of hoist motor 6 simultaneously, hoist motor 6 rotates to first direction, drive the inside rope closing of elevator 7, weight is raised, it is achieved weight hoists。
Similarly, if controlling brake control valve 4 to switch to its second working position, and control the second reversal valve 3 switches to its second working position, then brake oil oil sources X can pass through the working chamber fuel feeding that brake control valve 4 is hoist brake 5, and oil pump 2 connects with mouthful B that falls, the A that opens connects with fuel tank 1, so that hoist brake 5 is in brake release state, fall mouthful B oil-feed and the A oil return that opens of hoist motor 6 simultaneously, hoist motor 6 rotates to second direction, elevator 7 is driven outwards to put rope, by weight height reduction, it is achieved weight is transferred。Further, in this process, by regulating the size of the damping being arranged at balanced valve 3 second working position, it is possible to regulate the lowering velocity of weight。
And if control brake control valve 4 is in its first working position, then the working chamber of hoist brake 5 connects with fuel tank 1, and hoist brake 5 is in on-position, then hoist motor 6 and elevator 7 all cannot rotate, and weight rests on a certain level altitude position。
(2) after elevating control lost efficacy, namely when, after in brake control valve 4, lifting oil passage control valve 3 and balanced valve 8, multiple or whole inefficacy, winch control system is capable of the emergent decentralization process of weight:
After apparatus for controlling of lifting lost efficacy, then winch control system cannot realize the normal lifting process of weight again, hangs skyborne weight and can bring potential safety hazard, need to transfer in time to ground。Such as, when brake control valve 4, lifting oil passage control valve 3 and balanced valve 8 all lost efficacy, the uncontrollable hoist brake 5 of brake control valve 4 is in brake release state, and open A and all cannot connect with any one in oil pump 2 and fuel tank 1 with mouthful B that falls, therefore, the normal lifting process of weight cannot realize。
Now, Non-follow control the first reversal valve 132 and the second reversal valve 141 switch to respective second working position, and are opened by motor 123 and be at duty。Owing to the first reversal valve 132 is in its second working position, hoist brake 5 connects with accumulator 131, and accumulator 131 is the working chamber fuel feeding of hoist brake 5, and therefore, hoist brake 5 is in brake release state。Owing to the second reversal valve 141 is in its second working position, therefore, the A and fall and connect oil circuit along by the A direction unilaterally connected to mouthful B that falls that opens between mouthful B of opening at emergent oil route controller 14 place of motor。Owing to motor 123 works, slippage pump 121 can for mouthful B repairing that falls。Visible, the now rotation of elevator 7 and hoist motor 6 is no longer influenced by restriction, and hoist motor 6 can form mouthful B-that the falls emergent oil route controller 14-of A-motor that opens and fall the circulating oil path of mouthful B, so, elevator 7 and hoist motor 6 all can rotate to second direction under the effect of weight gravity, make weight height reduction, and finally transfer to ground, it is achieved weight is met an urgent need decentralization process。In this process, it is possible to by regulating the size of the first damping 143, regulate the lowering velocity of weight so that it is meet and be actually needed。
The winch control system of this embodiment is applicable to the various situations that apparatus for controlling of lifting lost efficacy, and is wherein particularly suited for the failure case that crane disorderly closedown causes。During due to crane disorderly closedown, oil pump 2 cannot work, and therefore, oil pump 2 cannot be the lifting oil passage control valve 3 as motor steering control device and balanced valve 8 fuel feeding;And; brake control valve 4 and lifting oil passage control valve 3 all lose power supply; brake control valve 4 accordingly, as arrester control device cannot switch to the second working position, and lifting oil passage control valve 3 cannot switch between the first working position and the second working position; and can be only in interposition; the hydraulic control end of balanced valve 8 is inoperative, and balanced valve 8 also cannot switch to its second working position, it is seen that; during crane disorderly closedown, whole apparatus for controlling of lifting all lost efficacy。And when crane disorderly closedown, owing to the first reversal valve 131 of brake emergency control apparatus and the second reversal valve 141 of the emergent oil route controller of motor are hand-operated direction valve, not by the restriction of power supply, therefore, the transposition action of the two is not all by the impact of crane disorderly closedown, and, owing to the emergent recharging oil device 12 of motor is provided with independent slippage pump driving device, therefore, the emergent recharging oil device 12 of motor also is able to the normal operation when crane disorderly closedown, thereby may be ensured that and remain able to when crane disorderly closedown realize the emergent lowering function of weight。Certainly, except adopting hand-operated direction valve, the first reversal valve 131 and the second reversal valve 141 adopt pilot operated directional control valve can also realize the normal operation when crane disorderly closedown。
Visible, based on the winch control system of this embodiment, after apparatus for controlling of lifting lost efficacy, should only need control handle or button just can start emergent control device of transferring and weight transferred safely to ground, simple to operate, it is easy to accomplish, and risk is relatively low。And, owing to namely this winch control system self is capable of the emergent lowering function of weight, another crane need not be recalled hung by weight to ground, therefore, in terms of existing technologies, it can realize much sooner and safely, and weight is emergent transfers control function, has the advantages such as fault handling time is short, troubleshooting difficulty is low。In addition, owing to the winch control system of this embodiment utilizes weight own wt to realize the emergent lowering function of weight, power need not be provided actively to control, even if adopting the emergent recharging oil device 12 of motor, its oil compensation pressure is relatively low, therefore, to realize power attenuation during weight emergent lowering function relatively low for this embodiment winch control system such that it is able to the effectively save energy。
Another aspect of the present invention additionally provides a kind of crane including winch control system of the present invention。Owing to the winch control system of the present invention has above-mentioned beneficial effect, therefore, the crane of the present invention also has corresponding technique effect, repeats no more herein。
The foregoing is only the exemplary embodiment of the present invention, not in order to limit the present invention, all within the spirit and principles in the present invention, any amendment of making, equivalent replacement, improvement etc., should be included within protection scope of the present invention。
Claims (16)
1. a winch control system, for controlling hoisting and transferring of weight by the rotation of control elevator (7), it is characterized in that, described winch control system includes hoist brake (5), hoist motor (6), apparatus for controlling of lifting and emergent transfers control device, wherein
Described hoist brake (5) has to be implemented the on-position of braking and described hoist motor (6) releases the brake release state of braking described hoist motor (6);
Described hoist motor (6) is for being connected with described elevator (7) and described hoist motor (6) can drive described elevator (7) equidirectional rotation, when described hoist brake (5) is in described brake release state, described hoist motor (6) rotates to first direction when it opens (A) oil-feed and the mouth that falls (B) oil return and hoists realizing weight, described hoist motor (6) Qi Luokou (B) oil-feed and open (A) oil return time rotate to second direction opposite to the first direction and to transfer realizing weight;
Described apparatus for controlling of lifting is used for controlling described hoist brake (5) and switches and control the oil-feed opened in (A) He Luokou (B) of described hoist motor (6) between described on-position and described brake release state and another oil return;
Described emergent transfer control device for controlled after described apparatus for controlling of lifting lost efficacy described hoist brake (5) be in described brake release state and control the mouth that falls (B) of described hoist motor (6) and open between (A) along by described open (A) extremely described in mouth (B) direction that falls uni-directionally connect so that described hoist motor (6) can rotate to described second direction under the effect of weight gravity。
2. winch control system according to claim 1, it is characterized in that, described emergent control device of transferring includes brake emergency control apparatus (13) and the emergent oil route controller (14) of motor, wherein, described brake emergency control apparatus (13) can control described hoist brake (5) and is in described brake release state after described apparatus for controlling of lifting loses efficacy;Described motor meet an urgent need oil route controller (14) be arranged on described in open (A) and between the mouth that falls (B), described motor meet an urgent need oil route controller (14) can control after described apparatus for controlling of lifting lost efficacy described in open (A) and described fall between mouth (B) along by described open (A) extremely described in mouth (B) direction that falls uni-directionally connect。
3. winch control system according to claim 2, it is characterized in that, described brake emergency control apparatus (13) includes the emergent fueller of brake and the first on-off control device, it is emergent between fueller with the working chamber of described hoist brake (5) and to meet an urgent need that fueller connects with the working chamber of described hoist brake (5) be that the working chamber fuel feeding of described hoist brake (5) is so that described hoist brake (5) is in described brake release state for controlling described brake after described apparatus for controlling of lifting lost efficacy that described first on-off control device is arranged on described brake。
4. winch control system according to claim 3, it is characterised in that the emergent fueller of described brake includes accumulator (131)。
5. winch control system according to claim 3, it is characterized in that, described first on-off control device includes the first reversal valve (132), described first reversal valve (132) includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of described first reversal valve (132) connects with described hoist brake (5), second hydraulic fluid port of described first reversal valve (132) connects with the emergent fueller of described brake, described first reversal valve (132) has the first working position and the second working position, first hydraulic fluid port and second hydraulic fluid port of the first reversal valve (132) described in when described first reversal valve (132) is in the first working position disconnect, first hydraulic fluid port and second hydraulic fluid port of the first reversal valve (132) described in when described first reversal valve (132) is in the second working position connect;Described in when described apparatus for controlling of lifting normal operation, the first reversal valve (132) is in its first working position, and after described apparatus for controlling of lifting loses efficacy, described first reversal valve (132) was in its second working position。
6. winch control system according to claim 5, it is characterized in that, described apparatus for controlling of lifting includes arrester control device, described arrester control device is used for controlling described hoist brake (5) and switches between described on-position and described brake release state, described first reversal valve (132) also includes the 3rd hydraulic fluid port, 3rd hydraulic fluid port of described first reversal valve (132) connects with described arrester control device, 3rd hydraulic fluid port and first hydraulic fluid port of the first reversal valve (132) described in when described first reversal valve (132) is in its first working position connect, described in when described first reversal valve (132) is in its second working position, the 3rd hydraulic fluid port of the first reversal valve (132) ends。
7. winch control system according to claim 6, it is characterized in that, described arrester control device includes brake control valve (4), described brake control valve (4) includes the first hydraulic fluid port, the second hydraulic fluid port and the 3rd hydraulic fluid port, first hydraulic fluid port of described brake control valve (4) connects with the 3rd hydraulic fluid port of described first reversal valve (132), second hydraulic fluid port of described brake control valve (4) connects with fuel tank (1), and the 3rd hydraulic fluid port of described brake control valve (4) connects with brake oil oil sources (X);Described brake control valve (4) has the first working position and the second working position, described brake control valve (4) is in the first hydraulic fluid port of described brake control valve (4) during the first working position to be ended with the connection of the second hydraulic fluid port and the 3rd hydraulic fluid port, and described brake control valve (4) is in the first hydraulic fluid port and the connection of the 3rd hydraulic fluid port and the cut-off of the second hydraulic fluid port of described brake control valve (4) during the second working position;Described apparatus for controlling of lifting is in described brake control valve (4) during normal operating conditions and can switch between its first working position and second working position, and after described apparatus for controlling of lifting loses efficacy, described brake control valve (4) was in its first working position。
8. winch control system according to claim 5, it is characterised in that described first reversal valve (132) is hand-operated direction valve or pilot operated directional control valve。
9. winch control system according to claim 2, it is characterized in that, described motor oil route controller (14) of meeting an urgent need includes the second reversal valve (141) and the first check valve (142), described second reversal valve (141) includes the first hydraulic fluid port and the second hydraulic fluid port, first hydraulic fluid port of described second reversal valve (141) open with described (A) connect, second hydraulic fluid port of described second reversal valve (141) by described first check valve (142) with described fall mouth (B) connect, the oil-in of described first check valve (142) connects with the second hydraulic fluid port of described second reversal valve (141), the oil-out of described first check valve (142) with described fall mouth (B) connect;Described second reversal valve (141) has the first working position and the second working position, first hydraulic fluid port of the second reversal valve (142) described in when described second reversal valve (141) is in the first working position and the separated of the second hydraulic fluid port or uni-directionally connect to the first hydraulic fluid port direction along by the second hydraulic fluid port, and the first hydraulic fluid port of the second reversal valve (141) described in when described second reversal valve (141) is in the second working position and the connection of the second hydraulic fluid port;Described in when described apparatus for controlling of lifting is in normal operating conditions, the second reversal valve (141) is in its first working position, and after described apparatus for controlling of lifting loses efficacy, described second reversal valve (141) was switched to the second working position by the first working position。
10. winch control system according to claim 9, it is characterized in that, described motor oil route controller (14) of meeting an urgent need also includes the first damping (143), first hydraulic fluid port of the second reversal valve (141) described in when described second reversal valve (141) is in its second working position and the second hydraulic fluid port are connected by described first damping (143), flow through the oil mass of described second reversal valve (141) by regulating the adjustment that is sized to of described first damping (143)。
11. winch control system according to claim 10, it is characterized in that, described motor oil route controller (14) of meeting an urgent need also includes the second check valve (144), first hydraulic fluid port of the second reversal valve (144) described in when described second reversal valve (141) is in the first working position and the second hydraulic fluid port are by the connection of described second check valve (144), the oil-in of described second check valve (144) connects with the second hydraulic fluid port of described second reversal valve (141), and the oil-out of described second check valve (144) connects with the first hydraulic fluid port of described second reversal valve (144)。
12. winch control system according to claim 9, it is characterised in that described second reversal valve (141) is hand-operated direction valve or pilot operated directional control valve。
13. according to the arbitrary described winch control system of claim 1-12, it is characterized in that, described emergent control device of transferring includes the emergent recharging oil device (12) of motor, described motor meet an urgent need recharging oil device (12) with described fall mouth (B) be connected, and the emergent recharging oil device (12) of described motor can after described apparatus for controlling of lifting lost efficacy through by described fall mouth (B) be described hoist motor (6) repairing。
14. winch control system according to claim 13, it is characterized in that, described motor recharging oil device (12) of meeting an urgent need includes slippage pump (121), 3rd check valve (122) and slippage pump driving device, described slippage pump driving device is used for driving described slippage pump (121) to work, the oil-in of described slippage pump (121) connects with fuel tank (1), the oil-out of described slippage pump (121) connects with the oil-in of described 3rd check valve (122), the oil-out of described 3rd check valve (122) with described fall mouth (B) connect。
15. winch control system according to claim 14, it is characterized in that, described motor recharging oil device (12) of meeting an urgent need also includes overflow valve (124), the oil-in of described overflow valve (124) connects with the oil-in of described 3rd check valve (122), and the oil-out of described overflow valve (124) connects with described fuel tank (1)。
16. a crane, including winch control system, it is characterised in that described winch control system be as arbitrary in claim 1-15 as described in winch control system。
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CN111362170A (en) * | 2020-03-31 | 2020-07-03 | 三一海洋重工有限公司 | Control method and device for hanger cable reel and crane |
CN113148884A (en) * | 2021-04-20 | 2021-07-23 | 徐州重型机械有限公司 | Emergency power device and crane winch emergency hydraulic control system |
CN113772574A (en) * | 2021-08-05 | 2021-12-10 | 徐州重型机械有限公司 | Winch brake system and crane |
CN114291734A (en) * | 2021-12-30 | 2022-04-08 | 咸阳唐安昌科技有限公司 | Intelligent electric hoist control system |
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CN111362170A (en) * | 2020-03-31 | 2020-07-03 | 三一海洋重工有限公司 | Control method and device for hanger cable reel and crane |
CN113148884A (en) * | 2021-04-20 | 2021-07-23 | 徐州重型机械有限公司 | Emergency power device and crane winch emergency hydraulic control system |
CN113148884B (en) * | 2021-04-20 | 2022-11-29 | 徐州重型机械有限公司 | Emergency power device and crane winch emergency hydraulic control system |
WO2022247003A1 (en) * | 2021-05-25 | 2022-12-01 | 三一重机有限公司 | Motor assembly, walking drive system, and work machine |
CN113772574A (en) * | 2021-08-05 | 2021-12-10 | 徐州重型机械有限公司 | Winch brake system and crane |
CN114291734A (en) * | 2021-12-30 | 2022-04-08 | 咸阳唐安昌科技有限公司 | Intelligent electric hoist control system |
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