CN105690395B - Industrial robot and its control method - Google Patents

Industrial robot and its control method Download PDF

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Publication number
CN105690395B
CN105690395B CN201610254101.0A CN201610254101A CN105690395B CN 105690395 B CN105690395 B CN 105690395B CN 201610254101 A CN201610254101 A CN 201610254101A CN 105690395 B CN105690395 B CN 105690395B
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path
point
robot
reset
robotic arm
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CN105690395A (en
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甘中学
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Zhichang Technology Group Co.,Ltd.
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Ningbo Double Witkey Investment Co Ltd
Ningbo Institute Of Intelligent Manufacturing Industry
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25JMANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00Programme-controlled manipulators
    • B25J9/16Programme controls
    • B25J9/1656Programme controls characterised by programming, planning systems for manipulators
    • B25J9/1664Programme controls characterised by programming, planning systems for manipulators characterised by motion, path, trajectory planning

Abstract

A kind of industrial robot, including:Robotic arm, it is used for welding for welding plane;Environment storage part, it stores solder side surrounding objects configuration information;Path record portion, it stores the robotic arm path preset and include multiple path points and path action, and robot, which is based on the robotic arm path, can carry out glitch-free operation;Determining section is reached, it confirms after robot reaches path point;Completion portion is acted, it confirms after robot completes the action of path point;Closest approach record portion, it records position and the action of the path point after robot completes the action of current path point;Reset routine generating unit, it generates the reset routine for making robotic arm return to reduction point in robot emergent stopping.

Description

Industrial robot and its control method
Technical field
The present invention relates to programme-control machine people field, more particularly, to a kind of programme controlled industrial robot and its control Method processed.
Background technology
Industrial robot is the multidisciplinary advanced technologies such as collection machinery, electronics, control, computer, sensing technology, artificial intelligence In the important automated arm of the modernization manufacturing industry of one.The characteristics of flexible, flexible production that industrial robot has, and As economic continuing to develop is improved with human cost increase, demand for safety protection, industrial automatization is also improved therewith, because This industrial robot can obtain wider application prospect.
Manufacturing process is always one traditional application field of robot, and the continuous production process requirements of bulk article are machine Device people provides the stage displayed one's ability.In the production unit for facing the future manufacturing process, robot is not only only required to energy Carry out simple repeated work, it is often more important that can be as a highly flexible, opening and with friendly human-computer interaction function Programmable, Reconfigurable Manufacturing Cell be fused in manufacturing industry system.
The typical mission that industrial robot is completed generally has repeatability, and frequently occurs in known environment.This A little tasks need to complete by robot teaching program.According to industrial robot own characteristic, robot carry out teaching and After teaching is checked, robot teaching program is generated, then teaching playback stage progress automatic job.
In the operation process of robot, sometimes can due to mistake, interference etc. operation way in emergent stopping.Work as generation After emergent stopping, it may be necessary to robot is returned to position of readiness in special time, so that when resuming operation from standby position Put the operation for re-executing robot.It is by making robot along showing in tutorial program in technical scheme of the prior art The taught point in religion path is oppositely returned, such as technology of the FANUC Co., Ltd proposed in CN100408277C patents of invention Scheme.Such route, can determine the return path of robot in the prior art, but be due to that teaching path is often more Complications, being returned along path may take longer, and the path circumstances passed through may change, and occur when causing to return dry Disturb.
The content of the invention
The invention provides industrial robot and its control method, can in robot emergent stopping, by with routine The different reset path in path returns to reduction point, and reduces the possibility disturbed in reseting procedure.
As one aspect of the present invention there is provided a kind of industrial robot, including:Robotic arm, it is used for for two dimension Plate welding plane is welded;Environment storage part, it stores solder side surrounding objects configuration information;Path record portion, its Storage is default to include the robotic arm path of multiple path points and path action, and robot, which is based on the robotic arm path, to be carried out Glitch-free operation;Determining section is reached, it confirms after robot reaches path point;Completion portion is acted, it is completed in robot Confirm after the action of path point;Closest approach record portion, it records the path point after robot completes the action of current path point Position and action;Reset routine generating unit, it generates the reset for making robotic arm return to reduction point in robot emergent stopping Program.
It is preferred that, in addition to reset routine generating unit, its state based on reset routine and during robot emergent stopping, Generation makes the reset routine that robot resumes operation.
It is preferred that, in addition to height determining section, it is matched somebody with somebody based on the welding plane surrounding objects that the environment storage part is stored Confidence breath determines barrier peak;In robot emergent stopping, the reset routine generating unit uses the barrier highest Point information generation reset routine.
It is preferred that, in robot emergent stopping, the reset routine generating unit is based on arrival determining section and determines robot Whether in path point:(1)If robot is in path point, it is the path point to safe altitude point, institute to determine first path Safe altitude point is stated above path point, to make the height of robot minimum point higher than the height of the barrier peak; Second path is safe altitude point to reset height point, the height of the reset height point and the safe altitude point height phase Deng above reduction point;3rd path is the reset height point to the reduction point;The reset routine generating unit is based on The first path, the second path and the 3rd coordinates measurement reset routine;(2))If robot is based on not in path point The position of the closest approach of closest approach record portion record, it is current location to the position of closest approach to determine first path;Second path For the position of the safe altitude point above the position to the closest approach of closest approach;3rd path is safe altitude point to reset height Point, the height of the reset height point is highly equal with the safe altitude point, above reduction point;4th path is described Reset height point is to the reduction point;The reset routine generating unit is based on the first path, the second path, the 3rd path And the 4th coordinates measurement reset routine.
It is preferred that, the reset height point is not at same plane, and the reset height with the robot path The height of point is higher than plane where the robot path.
It is preferred that, including time count halted portion, it is counted in robot emergent stopping, when gate time is higher than During threshold value, control the robots arm to be based on reset routine and return to reduction point.
As another aspect of the present invention, there is provided the control method of above-mentioned industrial robot, including following flow:1) In robot emergent stopping, whether the reset routine generating unit is based on arrival determining section and determines robotic arm in path point: (2)If robotic arm is in path point, the first path, the second path and the are based on based on the reset routine generating unit Three coordinates measurement reset routines;(3)If robotic arm is not in path point, the reset routine generating unit is based on the first via Footpath, the second path, the 3rd path and the 4th coordinates measurement reset routine;(4)Returned based on the reset routine control machine arm Reduction point;(5)When robot resumes operation, the state based on reset routine and during robot emergent stopping, generation makes machine The reset routine that device arm resumes operation;(6)Robotic arm is resumed operation based on the reset routine.
Brief description of the drawings
Fig. 1 is the schematic diagram of robot system of the present invention.
Fig. 2 is the frame construction drawing of robot system of the present invention.
Fig. 3 is a kind of reset routine path schematic diagram of the embodiment of the present invention.
Fig. 4 is another reset routine path schematic diagram of the embodiment of the present invention.
Fig. 5 is the control method flow chart of the industrial robot of the embodiment of the present invention.
Embodiment
, below will be to embodiment or existing in order to illustrate more clearly of the embodiment of the present application or technical scheme of the prior art There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this Some embodiments described in application, for those of ordinary skill in the art, are not paying the premise of creative labor Under, other accompanying drawings can also be obtained according to these accompanying drawings.
The industrial machine of the present invention is artificially used for the welding robot in two dimensional weld face, as shown in figure 1, robot system 10, including robotic arm 11, welded for two-dimensional flat plate type welding plane 20, there is different height in welding plane 20 Environmental objects 30 and 40.Robotic arm 11 has path of welding 21 in welding plane 20, it include it is multiple not on the same line Path point.During normal operation, robotic arm 11 performs welding along path of welding 21 under tutorial program control in path point Action.
The program generating system (PGS) 100 of the present invention, it can generate robot reset routine, as shown in Fig. 2 being deposited including environment Storage portion 101, path record portion 102 reaches determining section 103, action completion portion 104, closest approach record portion 105, and reset journey Sequence generating unit 106.Path record portion 102 stores default robot path, it include path point on path of welding 21 and The action of each path point.Robotic arm 11 is moved when performing operation between different path points, reaches the laggard walking along the street of path point The welding of footpath point, reaching determining section 103 is used to confirm after robot 10 reaches path point;Acting completion portion 104 is used for machine Arm 11 confirms after completing the welding action of path point.Confirm that robot completes the welding action of path point in action completion portion 104 Afterwards, closest approach record portion 105 records position and the action of the path point.
Environment storage part 101, it stores solder side surrounding objects configuration information, and it is environmental objects in the present embodiment 30th, 40 three-dimensional data information.High-order determining section can be used to be based on around the welding plane of the storage of environment storage part 101 Object configuration information determines barrier peak, and it is the overhead height of environmental objects 40.Reset routine generating unit 106, in machine During device 11 emergent stopping of arm, reset routine is generated.Specifically, be primarily based on arrival determining section 103 determine robotic arm 11 whether In path point:(1)If as shown in figure 3, the halt S of robotic arm 11 is on path point P1, it is the path to determine first path Point P1 to safe altitude point P2, wherein safe altitude point P2 are located above path point, to make the height of the minimum point of robotic arm 11 high The height stored in height memory 105;Second path is safe altitude point P2 to reset height point P3, reset height point P3 Height it is highly equal with safe altitude point P2, above the reduction point P4;3rd path be reset height point P3 arrive to reset Point P4;Reset routine generating unit is based on first path, the second path and the 3rd coordinates measurement reset routine;(2))If as schemed Shown in 4, the halt S of robotic arm 11 is not in path point, the position of the closest approach recorded based on closest approach record portion 105, really It is halt S to closest approach P1 position to determine first path;Second path for closest approach P1 position to above the closest approach Safe altitude point P2 position;3rd path be safe altitude point P2 to reset height point P3, reset height point P3 height and Safe altitude point P2 is highly equal, above reduction point P4;4th path be reset height point P3 to arrive reduction point P4;Reset Program Generating portion 106 is based on the first path, the second path, the 3rd path and the 4th coordinates measurement reset routine.
Due to robotic arm 11 when being welded be typically have specific angle of inclination, if directly by robotic arm 11 by Path point brings up to the safe altitude point being positioned above, and the inclination position may be formed with surrounding environment such as environmental objects 40 Interference.It is preferred that, the program generating system (PGS) of embodiment can also include angle adjustment, and it is based on the robot on the road The robot motion posture of footpath point or the closest approach determines that robot angular adjustment is vertical regulation program;Reset routine Generating unit 106 is being generated to up to before the path procedure of safe altitude point, first generates regulation program based on angle adjustment.Specifically , reset routine generating unit occupy following generation reset routine:(1)If robot is in path point, determine that the path point makes The angular adjustment of robotic arm 11 is vertical angular adjustment program;Determine first path for the path point to safe altitude point, it is described Safe altitude point is located above path point, to make the height of the minimum point of robotic arm 11 be higher than the height stored in the height memory Degree;It is safe altitude point to reset height point, the height of the reset height point and the safe altitude point to determine the second path It is highly equal, above reduction point;Determine the 3rd path for the reset height point to arrive the reduction point;The reset journey Sequence generating unit is based on the angular adjustment program, first path, the second path and the 3rd coordinates measurement reset routine;(2))Such as Fruit robotic arm 11 is not in path point, the position of the closest approach recorded based on closest approach record portion, and it is current to determine first path Position to the position of closest approach;Determine that the closest approach makes the angular adjustment of robotic arm 11 be vertical angular adjustment program;Determine Two paths are the position of the safe altitude point above the position to the closest approach of closest approach;It is safe altitude point to determine the 3rd path To reset height point, the height of the reset height point is highly equal with the safe altitude point, above reduction point;4th Path be the reset height point to arrive the reduction point;The reset routine generating unit is based on the first path, angle and adjusted Section program, the second path, the 3rd path and the 4th coordinates measurement reset routine.
After robot returns to reset position, need to recover to perform in restarting.It is preferred that, in the embodiment of the present invention Also include action completeness Department of Statistics, reverse path generating unit and restart action enforcement division;Wherein, completeness Department of Statistics is acted Timing is carried out after robot reaches path point, determines that the action of the path point is complete based on the counting in robot emergent stopping Cheng Du;The reverse path generating unit generates the direction path opposite with resetting path based on the reset routine;It is described to restart Action executing portion after emergent stopping terminates when receiving the order resumed operation, based on the reverse path and described dynamic Make completeness, it is determined that what is resumed operation restarts action.
Specifically, described restart robot arrival when action enforcement division determines to resume operation based on the reverse path The travel path of the emergent stopping position;If the emergent stopping position is not in path point, described to restart action executing Portion is continued executing with based on the robot path being not carried out;If the emergent stopping position is in path point, described to restart Make path action of the enforcement division based on the action completeness and the path point to determine not completing action degree, do not completed based on this The action of path point when action degree and redundancy coefficient determine to resume operation.Wherein, the action completeness is according to following formula meter Calculate:ε=t/T, wherein t are timing in path point robot emergent stopping, and T is the robot road stored in the record portion of path Path actuation time of the footpath in the path point;The unfinished action degree is calculated according to following formula:ξ=1- ε;Should when resuming operation The actuation time of path point is t1=T × ξ × e, and wherein e is redundancy coefficient.It is preferred that, the redundancy coefficient is the number more than 1, Preferably 1.2.
It is preferred that, some emergent stoppings are instantaneous, and robot system is the state that resumes operation in a short period of time, can To set time count halted portion in robot system, it is counted in robot emergent stopping, when gate time is high When threshold value, control the robots arm to be based on reset routine and return to reduction point.
The control method of the industrial robot of the embodiment of the present invention, referring to Fig. 5, including following flow:1)It is tight in robot When jerk is stopped, whether the reset routine generating unit is based on arrival determining section and determines robotic arm in path point:(2)If machine Arm is based on the first path, the second path and the 3rd coordinates measurement in path point based on the reset routine generating unit Reset routine;(3)If robotic arm is not in path point, the reset routine generating unit is based on the first path, the second tunnel Footpath, the 3rd path and the 4th coordinates measurement reset routine;(4)Reduction point is returned to based on the reset routine control machine arm;(5) When robot resumes operation, the state based on reset routine and during robot emergent stopping, generation makes robotic arm recover fortune Capable reset routine;(6)Robotic arm is resumed operation based on the reset routine.
In all documents for referring to of the present invention all incorporated by reference in this application, it is individually recited just as each document As with reference to such.The foregoing is merely illustrative of the preferred embodiments of the present invention by the present invention, is not intended to limit the guarantor of the present invention Protect scope.Any modification, equivalent substitution and improvements made within the spirit and principles of the invention etc., are all contained in this hair In bright protection domain.

Claims (3)

1. a kind of industrial robot, including:Robotic arm, it is used to weld for two-dimensional flat plate type welding plane;Environment is deposited Storage portion, it stores solder side surrounding objects configuration information;Path record portion, it, which stores to preset, includes multiple path points and path The robotic arm path of action, robot, which is based on the robotic arm path, can carry out glitch-free operation;Determining section is reached, it is in machine Device people reaches to be confirmed after path point;Completion portion is acted, it confirms after robot completes the action of path point;Closest approach is recorded Portion, it records position and the action of the path point after robot completes the action of current path point;Reset routine generating unit, its In robot emergent stopping, generation makes the reset routine of robotic arm return reduction point;Reset routine generating unit, it is based on resetting State when program and robot emergent stopping, generation makes the reset routine that robot resumes operation;Height determining section, its base The welding plane surrounding objects configuration information stored in the environment storage part determines barrier peak;Promptly stop in robot The reset routine generating unit generates reset routine using the barrier peak information when only;In robot emergent stopping When, whether the reset routine generating unit is based on arrival determining section and determines robotic arm in path point:(1)If robotic arm is on road On the point of footpath, it is the path point to safe altitude point to determine first path, and the safe altitude point is located above path point, to make machine The height of device arm minimum point is higher than the height of the barrier peak;Second path be safe altitude point to reset height point, The height of the reset height point is highly equal with the safe altitude point, above reduction point;3rd path is described multiple Position height point arrives the reduction point;The reset routine generating unit is based on the first path, the second path and the 3rd path Generate reset routine;(2))If robotic arm is not in path point, the position of the closest approach recorded based on closest approach record portion, really First path is determined for current location to the position of closest approach;Second path is the safety above the position to the closest approach of closest approach The position highly put;3rd path is safe altitude point to reset height point, height and the safety of the reset height point Highly point is highly equal, above reduction point;4th path be the reset height point to arrive the reduction point;It is described to reset Program Generating portion is based on the first path, the second path, the 3rd path and the 4th coordinates measurement reset routine.
2. industrial robot according to claim 1, it is characterised in that:Including time count halted portion, it is in robot Counted during emergent stopping, when gate time is higher than threshold value, controls the robotic arm to be based on reset routine and return to reduction point.
3. according to the control method of one of claim 1-2 industrial robot, including following flow:(1)It is urgent in robot During stopping, whether the reset routine generating unit is based on arrival determining section and determines robotic arm in path point:(2)If robotic arm In path point, the first path, the second path and the 3rd coordinates measurement are based on based on the reset routine generating unit multiple Position program;(3)If robotic arm is not in path point, the reset routine generating unit be based on the first path, the second path, 3rd path and the 4th coordinates measurement reset routine;(4)Reduction point is returned to based on the reset routine control machine arm;(5) When robot resumes operation, the state based on reset routine and during robot emergent stopping, generation makes robotic arm resume operation Reset routine;(6)Robotic arm is resumed operation based on the reset routine.
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CN111002301A (en) * 2018-10-08 2020-04-14 东元电机股份有限公司 Automatic reset control system and method applied to mechanical arm
WO2020234946A1 (en) * 2019-05-17 2020-11-26 株式会社安川電機 Robot system, recovery program generation device, control support device, control device, program, recovery program generation method, and recovery program output method

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