CN105689248A - Cross-shaped orthogonal compound drive piezoelectric pipe-shaped transducer - Google Patents

Cross-shaped orthogonal compound drive piezoelectric pipe-shaped transducer Download PDF

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CN105689248A
CN105689248A CN201610163649.4A CN201610163649A CN105689248A CN 105689248 A CN105689248 A CN 105689248A CN 201610163649 A CN201610163649 A CN 201610163649A CN 105689248 A CN105689248 A CN 105689248A
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许龙
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China Jiliang University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B06GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS IN GENERAL
    • B06BMETHODS OR APPARATUS FOR GENERATING OR TRANSMITTING MECHANICAL VIBRATIONS OF INFRASONIC, SONIC, OR ULTRASONIC FREQUENCY, e.g. FOR PERFORMING MECHANICAL WORK IN GENERAL
    • B06B1/00Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency
    • B06B1/02Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy
    • B06B1/06Methods or apparatus for generating mechanical vibrations of infrasonic, sonic, or ultrasonic frequency making use of electrical energy operating with piezoelectric effect or with electrostriction

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Abstract

本发明提供了一种十字形正交复合驱动压电管形换能器,涉及超声波换能器领域,包括径向辐射壳体、锥形预应力弹性膨胀结构、十字形正交复合中心质量块、四组压电陶瓷晶堆和四个外质量块;质量块包括四块组成部;组成部的内侧面围成一个圆柱孔和两个锥形孔;膨胀结构包括固定装置和两个锥形膨胀体;膨胀体插装在锥形孔内;压电陶瓷晶堆由电极片和偶数片压电陶瓷晶片叠放而成,内层的电极片与组成部的外侧面抵接,外层的电极片与外质量块的内端面抵接;四个外质量块的另一端与径向辐射壳体的内壁抵接。本申请解决了现有技术中的超声换能器存在声场“盲区”和“驻波特性”,径向超声辐射强度较弱的技术问题。

The invention provides a cross-shaped orthogonal compound-driven piezoelectric tubular transducer, which relates to the field of ultrasonic transducers and includes a radial radiation shell, a conical prestressed elastic expansion structure, and a cross-shaped orthogonal compound central mass block , four groups of piezoelectric ceramic crystal stacks and four outer mass blocks; the mass block includes four components; the inner surface of the component parts is surrounded by a cylindrical hole and two conical holes; the expansion structure includes a fixing device and two conical holes Expansion body; the expansion body is inserted into the tapered hole; the piezoelectric ceramic crystal stack is formed by stacking electrode sheets and even-numbered piezoelectric ceramic wafers. The electrode piece is in contact with the inner end surface of the outer mass block; the other ends of the four outer mass blocks are in contact with the inner wall of the radial radiation shell. The application solves the technical problem that the ultrasonic transducer in the prior art has a sound field "blind zone" and "standing wave characteristics", and the radial ultrasonic radiation intensity is relatively weak.

Description

十字形正交复合驱动压电管形换能器Cross Orthogonal Composite Driving Piezoelectric Tube Transducer

技术领域technical field

本发明涉及超声波换能器领域,尤其是涉及一种十字形正交复合驱动压电管形换能器。The invention relates to the field of ultrasonic transducers, in particular to a cross-shaped orthogonal compound-driven piezoelectric tubular transducer.

背景技术Background technique

超声波换能器的功能是将输入的电功率转换成机械功率(即超声波)再传递出去,而自身消耗很少的一部分功率。The function of the ultrasonic transducer is to convert the input electrical power into mechanical power (that is, ultrasonic waves) and then transmit it out, while consuming a small part of the power itself.

在功率超声及水声技术领域,夹心式纵向振动压电超声换能器应用最为广泛。该换能器是由法国科学家郎之万发明的,具有结构简单、功率容量较大和机电转换效率高等优点。随着科技的发展以及超声技术的广泛应用,超声在许多新技术领域(如超声中草药萃取、超声污水处理、超声采油以及超声化学反应等)获得了重要的应用。In the field of power ultrasonic and underwater acoustic technology, the sandwich longitudinal vibration piezoelectric ultrasonic transducer is the most widely used. The transducer was invented by French scientist Lang Zhiwan, and has the advantages of simple structure, large power capacity and high electromechanical conversion efficiency. With the development of science and technology and the wide application of ultrasonic technology, ultrasound has gained important applications in many new technology fields (such as ultrasonic Chinese herbal medicine extraction, ultrasonic sewage treatment, ultrasonic oil recovery and ultrasonic chemical reaction, etc.).

在这些新技术领域,对超声换能器的辐射功率及声波作用范围提出了更高的要求:大功率、高效率和全方位超声辐射。对于现有的夹心式纵向振动压电超声换能器,由于其自身的理论及结构的限制,单个夹心式纵向振动压电超声换能器存在着功率容量有限、超声作用方向单一、超声辐射面积有限等不足之处,因此难以满足新的超声技术中所要求的大功率、全方位超声辐射的特性。目前,为了改善单个夹心式纵向振动压电超声换能器的不足之处,已发展起来以下几类超声换能器。In these new technology fields, higher requirements are put forward for the radiation power and the range of sound waves of ultrasonic transducers: high power, high efficiency and omnidirectional ultrasonic radiation. For the existing sandwich-type longitudinal vibration piezoelectric ultrasonic transducer, due to its own theoretical and structural limitations, a single sandwich-type longitudinal vibration piezoelectric ultrasonic transducer has limited power capacity, single ultrasonic action direction, and ultrasonic radiation area. Therefore, it is difficult to meet the characteristics of high-power, omni-directional ultrasonic radiation required in new ultrasonic technology. At present, in order to improve the shortcomings of a single sandwich longitudinal vibration piezoelectric ultrasonic transducer, the following types of ultrasonic transducers have been developed.

(1)阵列式超声换能器。通过在容器底部或四周粘接一列或多列夹心式纵向振动压电超声换能器组成阵列声源向液体中辐射声波。阵列式声源虽然可以解决单个夹心式换能器存在的超声作用面积和功率量有限及声波辐射方向单一等不足之处,但是由于纵向换能器振子辐射面是平面,其辐射声场指向性强,通常存在声场“盲区”,这也是制约该类换能器液体超声处理效能的“瓶颈”。(1) Array ultrasonic transducer. An array sound source is formed by bonding one or more rows of sandwich-type longitudinal vibration piezoelectric ultrasonic transducers at the bottom or around the container to radiate sound waves into the liquid. Although the array sound source can solve the shortcomings of a single sandwich transducer such as limited ultrasonic action area and power and single sound radiation direction, but because the radiation surface of the vibrator of the longitudinal transducer is a plane, its radiation sound field has strong directivity , there is usually a "blind zone" in the sound field, which is also the "bottleneck" that restricts the performance of this type of transducer for liquid ultrasonic treatment.

(2)push-pull换能器。其工作原理是通过两个耦合在一个金属圆管两端的夹心式纵向压电换能器的纵振动,对圆管产生纵向推拉作用并在圆管径向产生声能辐射。从push-pull换能器的几何尺寸和声波辐射特性来看,该类换能器的振动属于夹心式纵向压电换能器的纵振动激励金属圆管的高阶纵向振动,在圆管的高阶纵向振动模式下由于泊松效应产生径向耦合振动。因此,虽然该类换能器可解决单个夹心式纵向振动压电超声换能器存在的超声作用方向单一、超声辐射面积有限等不足之处,但是由于该类换能器在工作时系统的主振方向仍在纵向,存在由泊松效应产生的径向耦合振动相对较弱及径向超声辐射强度亦较弱的不足之处。此外,由于金属圆管工作于高阶纵振模态,其辐射声场沿纵向有较明显的“驻波特性”。(2) push-pull transducer. Its working principle is that through the longitudinal vibration of two sandwich-type longitudinal piezoelectric transducers coupled at both ends of a metal circular tube, it produces a longitudinal push-pull effect on the circular tube and generates sound energy radiation in the radial direction of the circular tube. From the perspective of the geometric dimensions and acoustic radiation characteristics of the push-pull transducer, the vibration of this type of transducer belongs to the high-order longitudinal vibration of the metal circular tube excited by the longitudinal vibration of the sandwich longitudinal piezoelectric transducer. The radially coupled vibration is generated due to the Poisson effect in the high-order longitudinal vibration mode. Therefore, although this type of transducer can solve the shortcomings of a single sandwich-type longitudinal vibration piezoelectric ultrasonic transducer, such as a single direction of ultrasonic action and limited ultrasonic radiation area, but because the main force of the system when this type of transducer is working The vibration direction is still in the longitudinal direction, and there are disadvantages that the radial coupling vibration generated by the Poisson effect is relatively weak and the radial ultrasonic radiation intensity is also weak. In addition, since the metal circular tube works in a high-order longitudinal vibration mode, its radiated sound field has obvious "standing wave characteristics" along the longitudinal direction.

基于此,本发明提供了一种十字形正交复合驱动压电管形换能器以解决上述的技术问题。Based on this, the present invention provides a cross-shaped orthogonal compound-driven piezoelectric tubular transducer to solve the above-mentioned technical problems.

发明内容Contents of the invention

本发明的目的在于提供一种十字形正交复合驱动压电管形换能器,以解决现有技术中的阵列式超声换能器存在声场“盲区”,而push-pull换能器径向超声辐射强度较弱、辐射声场沿纵向有较明显的“驻波特性”的技术问题。The purpose of the present invention is to provide a cross-shaped orthogonal composite drive piezoelectric tubular transducer to solve the "blind area" of the sound field in the array ultrasonic transducer in the prior art, while the push-pull transducer radially The ultrasonic radiation intensity is weak, and the radiation sound field has obvious "standing wave characteristics" along the longitudinal direction.

在本发明的实施例中提供了一种十字形正交复合驱动压电管形换能器,所述十字形正交复合驱动压电管形换能器包括十字正交复合夹心式压电激励源和圆筒状的径向辐射壳体;所述径向辐射壳体套装在所述十字正交复合夹心式压电激励源外部;In an embodiment of the present invention, a cross-shaped orthogonal compound-driven piezoelectric tubular transducer is provided, and the cross-shaped orthogonal compound-driven piezoelectric tubular transducer includes a cross-shaped orthogonal compound sandwich piezoelectric excitation A source and a cylindrical radial radiation shell; the radial radiation shell is set outside the cross-orthogonal composite sandwich piezoelectric excitation source;

所述十字正交复合夹心式压电激励源包括锥形预应力弹性膨胀结构、十字形正交复合中心质量块、四组结构相同的压电陶瓷晶堆和四个形状相同的外质量块;The cross-orthogonal composite sandwich-type piezoelectric excitation source includes a conical prestressed elastic expansion structure, a cross-shaped orthogonal composite central mass, four groups of piezoelectric ceramic crystal stacks with the same structure, and four outer masses with the same shape;

所述十字形正交复合中心质量块包括四块形状相同的组成部,四块所述组成部中心对称放置;四组所述压电陶瓷晶堆围绕所述十字形正交复合中心质量块的中心轴中心对称放置;四个所述外质量块围绕所述十字形正交复合中心质量块的中心轴中心对称放置;The cross-shaped orthogonal composite central mass includes four components with the same shape, and the four components are placed symmetrically in the center; four groups of piezoelectric ceramic crystal stacks surround the cross-shaped orthogonal composite central mass. The central axis is symmetrically placed; the four outer masses are symmetrically placed around the central axis of the cross-shaped orthogonal composite central mass;

四个所述组成部的内侧面围成一个圆柱孔和两个相同的锥形孔;两个所述锥形孔的小端分别与所述圆柱孔贯通;The inner surfaces of the four components enclose a cylindrical hole and two identical tapered holes; the small ends of the two tapered holes communicate with the cylindrical hole respectively;

所述锥形预应力弹性膨胀结构包括固定装置和两个形状相同的锥形膨胀体;两个所述锥形膨胀体通过所述固定装置分别固定插装在两个所述锥形孔内;The conical prestressed elastic expansion structure includes a fixing device and two conical expansion bodies of the same shape; the two conical expansion bodies are respectively fixed and inserted in the two conical holes through the fixing device;

每组所述压电陶瓷晶堆均由偶数片形状相同的压电陶瓷晶片叠放而成,相邻的两片所述压电陶瓷晶片之间均安装有金属电极片,位于两端的所述压电陶瓷晶片的外侧也分别安装有所述金属电极片;相邻的所述电极片连接极性相反的电极;Each group of piezoelectric ceramic crystal stacks is formed by stacking an even number of piezoelectric ceramic wafers with the same shape, and metal electrode sheets are installed between two adjacent piezoelectric ceramic wafers. The outer sides of the piezoelectric ceramic wafers are also respectively equipped with the metal electrode sheets; the adjacent electrode sheets are connected to electrodes with opposite polarities;

四个所述组成部的外侧面均为平面,四个所述外质量块的内端面均为平面;每个所述压电陶瓷晶堆一端的所述电极片与其中一块所述组成部的外侧面抵接,另一端的所述电极片与其中一个所述外质量块的内端面抵接;The outer surfaces of the four components are all planes, and the inner end surfaces of the four outer masses are all planes; the electrode piece at one end of each piezoelectric ceramic stack is connected to one of the components. The outer surface abuts, and the electrode sheet at the other end abuts against the inner end surface of one of the outer masses;

四个所述外质量块的另一端与所述径向辐射壳体的内壁抵接。The other ends of the four outer masses abut against the inner wall of the radial radiation shell.

可选的,所述固定装置为预应力螺栓,所述预应力螺栓包括双头螺杆和两个螺帽,所述双头螺杆插装在所述圆柱孔内;Optionally, the fixing device is a prestressed bolt, the prestressed bolt includes a double-ended screw and two nuts, and the double-ended screw is inserted into the cylindrical hole;

两个所述锥形膨胀体分别设置有中心孔,两个所述锥形膨胀体通过所述中心孔分别套装在所述双头螺杆上;The two conical expansion bodies are respectively provided with central holes, and the two conical expansion bodies are respectively sleeved on the double-ended screws through the central holes;

两个所述螺帽分别与所述双头螺杆的两端螺接。The two nuts are respectively screwed to the two ends of the double-ended screw.

可选的,四块所述组成部通过四个相同的连接件顺次连接,四个所述连接件呈中心对称放置。Optionally, the four components are sequentially connected by four identical connecting pieces, and the four connecting pieces are placed symmetrically about the center.

可选的,所述十字形正交复合中心质量块一体成型。Optionally, the cross-shaped orthogonal composite central mass is integrally formed.

可选的,所述压电陶瓷晶片为圆形。Optionally, the piezoelectric ceramic wafer is circular.

可选的,所述电极片包括电极部和连接部,所述连接部与所述电极部固接,所述连接部用于与电源连接;所述电极部为与所述压电陶瓷晶片外形相同的圆形,所述电极部与所述压电陶瓷晶片重合叠放。Optionally, the electrode sheet includes an electrode part and a connection part, the connection part is fixedly connected to the electrode part, and the connection part is used to connect to a power supply; the electrode part is the shape of the piezoelectric ceramic wafer In the same circular shape, the electrode part overlaps with the piezoelectric ceramic wafer.

可选的,四个所述外质量块与所述径向辐射壳体一体化成型。Optionally, the four outer masses are integrally formed with the radial radiation shell.

可选的,所述径向辐射壳体两端还分别固接有防水密封盖。Optionally, waterproof sealing covers are fixedly connected to both ends of the radial radiation casing.

可选的,两个所述防水密封盖与所述径向辐射壳体通过螺钉连接。Optionally, the two waterproof sealing covers are connected to the radial radiation casing by screws.

可选的,两个所述防水密封盖与所述径向辐射壳体之间分别设置有密封圈。Optionally, sealing rings are respectively provided between the two waterproof sealing covers and the radial radiation casing.

本发明提供的所述十字形正交复合驱动压电管形换能器,根据其振动模式分为两种类型:一种是受迫振动复合型;另一种是同频共振复合型。The cross-shaped orthogonal compound-driven piezoelectric tubular transducer provided by the present invention is divided into two types according to its vibration mode: one is a forced vibration compound type; the other is a same-frequency resonance compound type.

对于受迫振动复合型,其工作原理是换能器内部的十字形正交复合夹心式压电激励源设计在正交纵向共振模式下工作,接通电源,调节电源的频率及匹配条件,当电源的激励频率与换能器内部的十字形正交复合夹心式压电激励源的相应阶次的纵向共振频率一致时,十字形正交复合夹心式压电激励源将沿其正交方向作扩张和收缩的交变纵向振动并直接驱动径向辐射壳体作受迫复合振动,从而向辐射壳体的径向辐射声波。For the forced vibration composite type, its working principle is that the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer is designed to work in the orthogonal longitudinal resonance mode, turn on the power supply, adjust the frequency and matching conditions of the power supply, when When the excitation frequency of the power supply is consistent with the longitudinal resonance frequency of the corresponding order of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer, the cross-shaped orthogonal composite sandwich piezoelectric excitation source will act along its orthogonal direction. The alternating longitudinal vibration of expansion and contraction directly drives the radial radiation shell to perform forced composite vibration, thereby radiating sound waves to the radial direction of the radiation shell.

对于同频共振复合型,其工作原理是换能器内部的十字形正交复合夹心式压电激励源的正交纵向共振频率设计的与其外部辐射壳体的径向共振频率相同。接通电源,调节电源的频率及匹配条件,当电源的激励频率与换能器内部的十字形正交复合夹心式压电激励源的纵向共振频率及外部的辐射壳体的径向共振频率一致时,内部的十字形正交复合夹心式压电激励源的纵向振动沿辐射壳体的径向方向激发外部辐射壳体的径向振动,从而实现内外两部分之间的纵径复合同频共振并向辐射壳体的径向辐射声波。For the same-frequency resonance composite type, its working principle is that the orthogonal longitudinal resonance frequency of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer is designed to be the same as the radial resonance frequency of its external radiation shell. Turn on the power supply, adjust the frequency and matching conditions of the power supply, when the excitation frequency of the power supply is consistent with the longitudinal resonance frequency of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer and the radial resonance frequency of the external radiation shell At this time, the longitudinal vibration of the internal cross-shaped orthogonal compound sandwich piezoelectric excitation source excites the radial vibration of the outer radiation shell along the radial direction of the radiation shell, so as to realize the longitudinal composite same-frequency resonance between the inner and outer parts And radiate sound waves radially to the radiation shell.

压电陶瓷具有以下特点:当电压作用于压电陶瓷时,就会随电压和频率的变化产生机械变形。另一方面,当压电陶瓷受到外力的作用而变形时,它的两个相对电极面上产生正负相反的电荷。利用这一原理,便可以将压电陶瓷用作超声波换能器。本发明提供的所述十字形正交复合驱动压电管形换能器,利用压电陶瓷的特点,产生超声波。通过锥形膨胀体插入锥形孔,使中心的四个所述组成部向外膨胀,给予压电陶瓷晶片一个向外的预应力。而位于外侧的四个所述外质量块在径向辐射壳体的作用下给予压电陶瓷晶片一个向内的预应力,径向辐射壳体采用金属材料,刚度较大,能够提供足够的预应力。这样相当于形成了类似传统的两组夹心式压电换能器的十字正交复合。锥形膨胀体插入的深度决定了预应力的大小。过大的预应力使压电陶瓷晶片压得太紧,从而抑制其振动。过小的预应力容易使压电陶瓷晶片压得太松,间隙过大,容易被震碎。因而需要一个合适的预应力范围,即合适的插入深度,这个插入深度由设计时的数学计算及实验确定,本申请通过插入深度的不同,实现预应力可调,适用于不同的情形,可调节至合适的预应力。Piezoelectric ceramics have the following characteristics: When voltage is applied to piezoelectric ceramics, mechanical deformation will occur with changes in voltage and frequency. On the other hand, when the piezoelectric ceramic is deformed by an external force, positive and negative charges are generated on its two opposite electrode surfaces. Using this principle, piezoelectric ceramics can be used as ultrasonic transducers. The cross-shaped orthogonal composite driving piezoelectric tubular transducer provided by the present invention utilizes the characteristics of piezoelectric ceramics to generate ultrasonic waves. Inserting the conical expansion body into the conical hole makes the four central components expand outwards, giving the piezoelectric ceramic wafer an outward prestress. The four external mass blocks located on the outside give an inward prestress to the piezoelectric ceramic wafer under the action of the radial radiation shell. The radial radiation shell is made of metal material with high rigidity and can provide sufficient prestress. stress. This is equivalent to forming a cross-orthogonal compound similar to the traditional two groups of sandwich piezoelectric transducers. The depth of insertion of the tapered expansion body determines the size of the prestress. Excessive prestress causes the piezoceramic wafer to be pressed too tightly, thereby dampening its vibration. If the prestress is too small, the piezoelectric ceramic chip will be pressed too loosely, and if the gap is too large, it will be easily shattered. Therefore, a suitable prestress range is required, that is, a suitable insertion depth. This insertion depth is determined by mathematical calculations and experiments during design. This application realizes adjustable prestress through different insertion depths, which is suitable for different situations and can be adjusted to a suitable prestress.

本发明提供的所述十字形正交复合驱动压电管形换能器,整体结构呈中心对称,向周围辐射超声波很均匀,不存在声场“盲区”,通过四组压电陶瓷晶堆产生超声波,利用压电陶瓷晶堆的纵向振动驱动管形的径向辐射壳体的径向振动。采用传统夹心式压电换能器的结构简单、功率容量大的优点,达到了改善现有的径向复合管形换能器的结构和提高其功率容量的目的,径向超声辐射强度较强,不存在纵向的“驻波特性”。The cross-shaped orthogonal composite drive piezoelectric tubular transducer provided by the present invention has a centrally symmetrical overall structure, radiates ultrasonic waves to the surroundings very uniformly, and does not have a "blind area" in the sound field. Ultrasonic waves are generated by four groups of piezoelectric ceramic crystal piles , using the longitudinal vibration of the piezoelectric ceramic stack to drive the radial vibration of the tube-shaped radial radiation shell. Adopting the advantages of simple structure and large power capacity of the traditional sandwich piezoelectric transducer, the purpose of improving the structure of the existing radial composite tubular transducer and increasing its power capacity is achieved, and the radial ultrasonic radiation intensity is relatively strong , there is no longitudinal "standing wave characteristic".

采用锥形预应力弹性膨胀结构,协同外部管形壳体对内部的四组压电陶瓷晶堆施加内外双向的预应力,大幅提高了管形换能器的功率密度。同时,扩张式预应力机构也增强了该正交复合驱动压电管形换能器的径向刚度。设置位于外部的外质量块给予压电陶瓷晶片向内的预应力,固定效果比较好,提高了整个装置的刚度,进而提高了整个换能器的整体震动性能。使之还可应用于高压强环境,如用作深井采油声发射换能器、深海中水声发射换能器等,扩充了其应用范围。此外,由于本申请的内部的压电陶瓷晶堆的预应力是由锥形预应力弹性膨胀结构协同外部管形壳体施加,从而省去了传统的夹心式压电换能器的中心预应力螺栓,故其压电晶堆可用一整片压电陶瓷晶片代替传统的夹心式压电换能器所用的压电圆环。因此,本申请采用压电陶瓷晶片组成的压电晶堆较之传统的夹心式压电换能器由圆环形压电陶瓷晶片组成的压电陶瓷晶堆具有更大的体积,从而进一步增大了换能器的功率容量。功率越大,径向超声辐射强度越强,同时也不存在纵向的“驻波特性”。The conical prestressed elastic expansion structure is used to cooperate with the external tubular shell to apply internal and external bidirectional prestress to the four sets of piezoelectric ceramic crystal stacks inside, which greatly improves the power density of the tubular transducer. At the same time, the expansion prestressing mechanism also enhances the radial stiffness of the orthogonal compound driven piezoelectric tubular transducer. Setting the outer mass block on the outside gives the piezoelectric ceramic chip an inward prestress, which has a better fixing effect, improves the stiffness of the entire device, and further improves the overall vibration performance of the entire transducer. It can also be used in high-pressure environments, such as deep well oil production acoustic emission transducers, underwater acoustic emission transducers in deep sea, etc., expanding its application range. In addition, since the prestress of the internal piezoelectric ceramic crystal stack of the present application is applied by the conical prestress elastic expansion structure in conjunction with the external tubular shell, the central prestress of the traditional sandwich piezoelectric transducer is omitted Bolts, so the piezoelectric crystal stack can replace the piezoelectric ring used in the traditional sandwich piezoelectric transducer with a whole piece of piezoelectric ceramic wafer. Therefore, the piezoelectric ceramic crystal stack that the present application adopts piezoelectric ceramic wafer to form has larger volume than the piezoelectric ceramic crystal stack that the traditional sandwich-type piezoelectric transducer is formed by circular piezoelectric ceramic wafer, thereby further increases The power capacity of the transducer is increased. The greater the power, the stronger the radial ultrasonic radiation intensity, and there is no longitudinal "standing wave characteristic".

基于此,本申请利用压电陶瓷晶堆的纵向振动驱动管形的径向辐射壳体的径向振动,实现换能器的大功率工作和径向全方位声波辐射,不存在声场“盲区”和纵向的“驻波特性”。本申请具有功率大、效率高、径向全方位辐射声波及换能器的预应力可调等优点,可广泛应用于超声采油、水声发射换能器、超声清洗、超声提取、超声乳化、超声粉碎和超声化学液体处理等技术领域。Based on this, the application uses the longitudinal vibration of the piezoelectric ceramic crystal pile to drive the radial vibration of the tubular radial radiation shell, so as to realize the high-power operation of the transducer and the radial omni-directional sound wave radiation, and there is no "blind area" of the sound field and longitudinal "standing wave characteristics". This application has the advantages of high power, high efficiency, radial and omni-directional sound wave radiation and adjustable prestress of the transducer, etc., and can be widely used in ultrasonic oil recovery, underwater acoustic emission transducers, ultrasonic cleaning, ultrasonic extraction, ultrasonic emulsification, Ultrasonic pulverization and sonochemical liquid treatment and other technical fields.

附图说明Description of drawings

为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单的介绍,显而易见的,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the specific embodiments or prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can obtain other drawings based on these drawings without any creative work.

图1为实施例十字形正交复合驱动压电管形换能器的结构示意图;Fig. 1 is the structural representation of embodiment cross-shaped orthogonal composite driving piezoelectric tubular transducer;

图2为实施例十字形正交复合驱动压电管形换能器的剖视图;Fig. 2 is the sectional view of embodiment cross-shaped orthogonal composite driving piezoelectric tubular transducer;

图3为实施例十字正交复合夹心式压电激励源的结构示意图;Fig. 3 is the schematic structural diagram of the cross-orthogonal compound sandwich type piezoelectric excitation source of the embodiment;

图4为实施例预应力螺栓和十字形正交复合中心质量块匹配的爆炸示意图;Fig. 4 is the explosion schematic diagram of embodiment prestressed bolt and cross-shaped orthogonal compound central mass matching;

图5为十字形正交复合中心质量块的俯视图;Fig. 5 is a top view of a cross-shaped orthogonal composite central mass;

图6为十字形正交复合中心质量块的A向剖视图;Fig. 6 is an A-direction cross-sectional view of a cross-shaped orthogonal composite central mass;

图7为实施例压电陶瓷晶堆的结构示意图;Fig. 7 is the structural representation of embodiment piezoelectric ceramic crystal pile;

图8为实施例压电陶瓷晶堆的主视图。Fig. 8 is a front view of the piezoelectric ceramic crystal stack of the embodiment.

附图标记:Reference signs:

1-径向辐射壳体;2-锥形预应力弹性膨胀结构;3-十字形正交复合中心质量块;1-radial radial shell; 2-conical prestressed elastic expansion structure; 3-cross-shaped orthogonal composite central mass;

4-压电陶瓷晶堆;5-外质量块;6-圆柱孔;4-Piezoelectric ceramic crystal pile; 5-External mass block; 6-Cylindrical hole;

7-锥形孔;8-锥形膨胀体;9-双头螺杆;7-tapered hole; 8-tapered expansion body; 9-double-ended screw;

10-螺帽;11-中心孔;12-压电陶瓷晶片;10-nut; 11-central hole; 12-piezoelectric ceramic chip;

13-电极片;14-防水密封盖;31-组成部。13-electrode sheet; 14-waterproof sealing cover; 31-component.

具体实施方式detailed description

下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体的连接;可以是机械连接,也可以是电焊连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be mechanical connection or electric welding connection; it can be direct connection or indirect connection through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

实施例一Embodiment one

如图1-8所示,在本实施例中提供了一种十字形正交复合驱动压电管形换能器,所述十字形正交复合驱动压电管形换能器包括十字正交复合夹心式压电激励源和圆筒状的径向辐射壳体1;所述径向辐射壳体1套装在所述十字正交复合夹心式压电激励源外部;As shown in Figures 1-8, a cross-shaped orthogonal compound-driven piezoelectric tubular transducer is provided in this embodiment, and the cross-shaped orthogonal compound-driven piezoelectric tubular transducer includes a cross-orthogonal A composite sandwich piezoelectric excitation source and a cylindrical radial radiation casing 1; the radial radiation casing 1 is set outside the cross-orthogonal composite sandwich piezoelectric excitation source;

所述十字正交复合夹心式压电激励源包括锥形预应力弹性膨胀结构2、十字形正交复合中心质量块3、四组结构相同的压电陶瓷晶堆4和四个形状相同的外质量块5;The cross-orthogonal composite sandwich piezoelectric excitation source includes a conical prestressed elastic expansion structure 2, a cross-shaped orthogonal composite central mass 3, four groups of piezoelectric ceramic crystal stacks 4 with the same structure and four outer shells with the same shape. mass block 5;

所述十字形正交复合中心质量块3包括四块形状相同的组成部31,四块所述组成部31中心对称放置;四组所述压电陶瓷晶堆4围绕所述十字形正交复合中心质量块3的中心轴中心对称放置;四个所述外质量块5围绕所述十字形正交复合中心质量块3的中心轴中心对称放置;The cross-shaped orthogonal composite central mass 3 includes four components 31 of the same shape, and the four components 31 are placed symmetrically in the center; four groups of piezoelectric ceramic crystal stacks 4 surround the cross-shaped orthogonal composite The central axis of the central mass 3 is symmetrically placed; the four outer masses 5 are symmetrically placed around the central axis of the cross-shaped orthogonal composite central mass 3;

四个所述组成部31的内侧面围成一个圆柱孔6和两个相同的锥形孔7;两个所述锥形孔7的小端分别与所述圆柱孔6贯通;The inner surfaces of the four components 31 enclose a cylindrical hole 6 and two identical tapered holes 7; the small ends of the two tapered holes 7 communicate with the cylindrical hole 6 respectively;

所述锥形预应力弹性膨胀结构2包括固定装置和两个形状相同的锥形膨胀体8;两个所述锥形膨胀体8通过所述固定装置分别固定插装在两个所述锥形孔7内;The conical prestressed elastic expansion structure 2 includes a fixing device and two conical expansion bodies 8 of the same shape; the two conical expansion bodies 8 are respectively fixed and inserted in the two conical expansion bodies through the fixing device. Inside hole 7;

每组所述压电陶瓷晶堆4均由偶数片形状相同的压电陶瓷晶片12叠放而成,相邻的两片所述压电陶瓷晶片12之间均安装有金属电极片13,位于两端的所述压电陶瓷晶片12的外侧也分别安装有所述金属电极片13;相邻的所述电极片13连接极性相反的电极;在本实施例中,每组压电陶瓷晶堆4包括四片圆盘形压电陶瓷晶片,为方便理解,图中分别标为12a、12b、12c和12d。在相邻两片压电陶瓷晶片之间和压电陶瓷晶片12a、12d的外侧分别安装有电极片,为方便表述,在图中分别标为13a、13b、13c、13d和13e。电极片13a、13c和13e接电源的负极,电极片13b和13d接电源正极。Each group of piezoelectric ceramic crystal stacks 4 is formed by stacking piezoelectric ceramic wafers 12 of the same shape in an even number, and metal electrode sheets 13 are installed between adjacent two piezoelectric ceramic wafers 12, located at The outer sides of the piezoelectric ceramic wafers 12 at both ends are also respectively equipped with the metal electrode sheets 13; the adjacent electrode sheets 13 are connected to electrodes with opposite polarities; in this embodiment, each group of piezoelectric ceramic crystal stacks 4 includes four disc-shaped piezoelectric ceramic wafers, which are respectively marked as 12a, 12b, 12c and 12d in the figure for the convenience of understanding. Between two adjacent piezoelectric ceramic wafers and on the outside of the piezoelectric ceramic wafers 12a and 12d are respectively installed electrode sheets, which are respectively marked as 13a, 13b, 13c, 13d and 13e in the figure for the convenience of description. The electrode pieces 13a, 13c and 13e are connected to the negative pole of the power supply, and the electrode pieces 13b and 13d are connected to the positive pole of the power supply.

四个所述组成部31的外侧面均为平面,四个所述外质量块5的内端面均为平面;每个所述压电陶瓷晶堆一端的所述电极片(13a)与其中一块所述组成部31的外侧面抵接,另一端的所述电极片(13e)与其中一个所述外质量块5的内端面抵接;The outer surfaces of the four component parts 31 are all planes, and the inner end surfaces of the four outer mass blocks 5 are all planes; the electrode sheets (13a) at one end of each piezoelectric ceramic crystal stack are connected with one of them The outer surface of the component part 31 abuts, and the electrode piece (13e) at the other end abuts against the inner end surface of one of the outer masses 5;

四个所述外质量块5的另一端与所述径向辐射壳体1的内壁抵接。The other ends of the four outer masses 5 abut against the inner wall of the radially radiating shell 1 .

本发明提供的所述十字形正交复合驱动压电管形换能器,根据其振动模式分为两种类型:一种是受迫振动复合型;另一种是同频共振复合型。The cross-shaped orthogonal compound-driven piezoelectric tubular transducer provided by the present invention is divided into two types according to its vibration mode: one is a forced vibration compound type; the other is a same-frequency resonance compound type.

对于受迫振动复合型,其工作原理是换能器内部的十字形正交复合夹心式压电激励源设计在正交纵向共振模式下工作,接通电源,调节电源的频率及匹配条件,当电源的激励频率与换能器内部的十字形正交复合夹心式压电激励源的相应阶次的纵向共振频率一致时,十字形正交复合夹心式压电激励源将沿其正交方向作扩张和收缩的交变纵向振动并直接驱动径向辐射壳体1作受迫复合振动,从而向辐射壳体的径向辐射声波。For the forced vibration composite type, its working principle is that the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer is designed to work in the orthogonal longitudinal resonance mode, turn on the power supply, adjust the frequency and matching conditions of the power supply, when When the excitation frequency of the power supply is consistent with the longitudinal resonance frequency of the corresponding order of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer, the cross-shaped orthogonal composite sandwich piezoelectric excitation source will act along its orthogonal direction. The alternating longitudinal vibration of expansion and contraction directly drives the radial radiation shell 1 to perform forced composite vibration, thereby radiating sound waves to the radial direction of the radiation shell.

对于同频共振复合型,其工作原理是换能器内部的十字形正交复合夹心式压电激励源的正交纵向共振频率设计的与其外部辐射壳体的径向共振频率相同。接通电源,调节电源的频率及匹配条件,当电源的激励频率与换能器内部的十字形正交复合夹心式压电激励源的纵向共振频率及外部的辐射壳体的径向共振频率一致时,内部的十字形正交复合夹心式压电激励源的纵向振动沿辐射壳体的径向方向激发外部辐射壳体的径向振动,从而实现内外两部分之间的纵径复合同频共振并向辐射壳体的径向辐射声波。For the same-frequency resonance composite type, its working principle is that the orthogonal longitudinal resonance frequency of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer is designed to be the same as the radial resonance frequency of its external radiation shell. Turn on the power supply, adjust the frequency and matching conditions of the power supply, when the excitation frequency of the power supply is consistent with the longitudinal resonance frequency of the cross-shaped orthogonal composite sandwich piezoelectric excitation source inside the transducer and the radial resonance frequency of the external radiation shell At this time, the longitudinal vibration of the internal cross-shaped orthogonal compound sandwich piezoelectric excitation source excites the radial vibration of the outer radiation shell along the radial direction of the radiation shell, so as to realize the longitudinal composite same-frequency resonance between the inner and outer parts And radiate sound waves radially to the radiation shell.

本发明提供的所述十字形正交复合驱动压电管形换能器,利用压电陶瓷的特点产生超声波。通过锥形膨胀体8插入锥形孔7,使中心的四个所述组成部31向外膨胀,给予压电陶瓷晶片12一个向外的预应力。而位于外侧的四个所述外质量块5在径向辐射壳体1的作用下给予压电陶瓷晶片12一个向内的预应力。这样相当于形成了类似传统的两组夹心式压电换能器的十字正交复合。锥形膨胀体8插入的深度决定了预应力的大小。过大的预应力使压电陶瓷晶片12压得太紧,从而抑制其振动。过小的预应力容易使压电陶瓷晶片12压得太松,间隙过大,容易被震碎。因而需要一个合适的预应力范围,即合适的插入深度,这个插入深度由设计时的数学计算及实验确定,本申请通过插入深度的不同,实现预应力可调,适用于不同的情形,可调节至合适的预应力。The cross-shaped orthogonal composite driving piezoelectric tubular transducer provided by the present invention utilizes the characteristics of piezoelectric ceramics to generate ultrasonic waves. Inserting the conical expansion body 8 into the conical hole 7 causes the four central components 31 to expand outward, giving the piezoelectric ceramic wafer 12 an outward prestress. The four outer masses 5 located on the outside give an inward prestress to the piezoelectric ceramic wafer 12 under the action of the radially radiating shell 1 . This is equivalent to forming a cross-orthogonal compound similar to the traditional two groups of sandwich piezoelectric transducers. The insertion depth of the conical expansion body 8 determines the size of the prestress. Excessive prestress makes the piezoelectric ceramic wafer 12 pressed too tightly, thereby suppressing its vibration. If the prestress is too small, the piezoelectric ceramic chip 12 is easily pressed too loosely, and the gap is too large, which is easy to be shattered. Therefore, a suitable prestress range is required, that is, a suitable insertion depth. This insertion depth is determined by mathematical calculations and experiments during design. This application realizes adjustable prestress through different insertion depths, which is suitable for different situations and can be adjusted to a suitable prestress.

本发明提供的所述十字形正交复合驱动压电管形换能器,整体结构呈中心对称,向周围辐射超声波很均匀,不存在声场“盲区”。通过四组压电陶瓷晶堆4产生超声波,利用压电陶瓷晶堆4的纵向振动驱动管形的径向辐射壳体1的径向振动。利用传统夹心式压电换能器的结构简单、功率容量大的优点,达到了改善现有的径向复合管形换能器的结构和提高其功率容量的目的。本申请径向超声辐射强度较强,不存在纵向的“驻波特性”。The cross-shaped orthogonal compound-driven piezoelectric tubular transducer provided by the present invention has a centrally symmetrical overall structure, radiates ultrasonic waves to the surroundings very uniformly, and has no "blind area" in the sound field. Ultrasonic waves are generated by four groups of piezoelectric ceramic crystal stacks 4 , and the radial vibration of the tubular radial radiation shell 1 is driven by the longitudinal vibration of the piezoelectric ceramic crystal stacks 4 . Utilizing the advantages of simple structure and large power capacity of the traditional sandwich piezoelectric transducer, the purpose of improving the structure of the existing radial composite tubular transducer and increasing its power capacity is achieved. In this application, the radial ultrasonic radiation intensity is relatively strong, and there is no longitudinal "standing wave characteristic".

采用锥形预应力弹性膨胀结构2,协同外部管形壳体对内部的四组压电陶瓷晶堆4施加内外双向的预应力,大幅提高了管形换能器的功率密度。同时,扩张式预应力机构也增强了该正交复合驱动压电管形换能器的径向刚度,设置位于外部的外质量块5给予压电陶瓷晶片12预应力,固定效果比较好,提高了整个装置的刚度,进而提高了整个换能器的整体振动性能。使之还可应用于高压强环境,如用作深井采油声发射换能器、深海中水声发射换能器等,扩充了其应用范围。此外,由于本申请的内部的压电陶瓷晶堆4的预应力是由锥形预应力弹性膨胀结构2协同外部管形壳体施加,从而省去了传统的夹心式压电换能器的中心预应力螺栓,故其压电晶堆可用一整片压电陶瓷晶片12代替传统的夹心式压电换能器所用的压电圆环。因此,本申请采用陶瓷晶片组成的压电晶堆较之传统的夹心式压电换能器由圆环形压电陶瓷晶片组成的压电陶瓷晶堆4具有更大的体积,从而进一步增大了换能器的功率容量。功率越大,径向超声辐射强度越强,同时也不存在纵向的“驻波特性”。The conical prestressed elastic expansion structure 2 is adopted, and the external tubular shell is used to apply internal and external bidirectional prestress to the internal four sets of piezoelectric ceramic crystal piles 4, which greatly improves the power density of the tubular transducer. At the same time, the expansion type prestressing mechanism also enhances the radial stiffness of the orthogonal compound driven piezoelectric tubular transducer, and the external mass 5 is arranged to give the piezoelectric ceramic wafer 12 prestress, the fixing effect is relatively good, and the The stiffness of the entire device is improved, thereby improving the overall vibration performance of the entire transducer. It can also be used in high-pressure environments, such as deep well oil production acoustic emission transducers, underwater acoustic emission transducers in deep sea, etc., expanding its application range. In addition, since the prestress of the internal piezoelectric ceramic crystal stack 4 of the present application is applied by the conical prestressed elastic expansion structure 2 in coordination with the external tubular shell, the center of the traditional sandwich piezoelectric transducer is omitted. Prestressed bolts, so the piezoelectric crystal stack can use a whole piece of piezoelectric ceramic wafer 12 to replace the piezoelectric ring used in the traditional sandwich piezoelectric transducer. Therefore, the piezoelectric ceramic crystal stack 4 composed of ceramic wafers used in the present application has a larger volume than the piezoelectric ceramic crystal stack 4 composed of annular piezoelectric ceramic wafers in the traditional sandwich piezoelectric transducer, thereby further increasing the the power capacity of the transducer. The greater the power, the stronger the radial ultrasonic radiation intensity, and there is no longitudinal "standing wave characteristic".

基于此,本申请利用压电陶瓷晶堆4的纵向振动驱动管形的径向辐射壳体1的径向振动,实现换能器的大功率工作和径向全方位声波辐射,不存在声场“盲区”和纵向的“驻波特性”。本申请具有功率大、效率高、径向全方位发射声波及换能器的预应力可调等优点,可广泛应用于超声采油、水声发射换能器、超声清洗、超声提取、超声乳化、超声粉碎和超声化学液体处理等技术领域。Based on this, the present application uses the longitudinal vibration of the piezoelectric ceramic crystal pile 4 to drive the radial vibration of the tubular radial radiation shell 1, so as to realize the high-power operation of the transducer and the radial omni-directional sound wave radiation without the existence of a sound field " dead zone" and longitudinal "standing wave characteristics". This application has the advantages of high power, high efficiency, radial and omnidirectional emission of sound waves, and adjustable prestress of the transducer, and can be widely used in ultrasonic oil recovery, underwater acoustic emission transducers, ultrasonic cleaning, ultrasonic extraction, ultrasonic emulsification, Ultrasonic pulverization and sonochemical liquid treatment and other technical fields.

如图1-6,本实施例的可选方案中,所述固定装置为预应力螺栓,所述预应力螺栓包括双头螺杆9和两个螺帽10,所述双头螺杆9插装在所述圆柱孔6内;As shown in Figures 1-6, in the optional solution of this embodiment, the fixing device is a prestressed bolt, and the prestressed bolt includes a double-ended screw 9 and two nuts 10, and the double-ended screw 9 is inserted into the Inside the cylindrical hole 6;

两个所述锥形膨胀体8分别设置有中心孔11,两个所述锥形膨胀体8通过所述中心孔11分别套装在所述双头螺杆9上;The two conical expansion bodies 8 are respectively provided with central holes 11, and the two conical expansion bodies 8 are respectively fitted on the double-ended screws 9 through the central holes 11;

两个所述螺帽10分别与所述双头螺杆9的两端螺接。The two nuts 10 are respectively screwed to the two ends of the double-ended screw 9 .

如此设置,通过顺时针和逆时针旋转两端的两个所述螺帽10,调节两个所述锥形膨胀体8插入两个所述锥形孔7内的深度,从而调节每组所述压电陶瓷晶堆4受到的预应力,结构简单,调节方便。In this way, by rotating the two nuts 10 at both ends clockwise and counterclockwise, the depth at which the two conical expansion bodies 8 are inserted into the two conical holes 7 is adjusted, thereby adjusting the pressure of each group. The prestressed electroceramic crystal stack 4 is simple in structure and convenient to adjust.

本实施例的可选方案中,四块所述组成部31通过四个相同的连接件顺次连接,四个所述连接件呈中心对称放置。In an optional solution of this embodiment, the four components 31 are sequentially connected by four identical connecting pieces, and the four connecting pieces are placed symmetrically about the center.

将四个所述组成部31连在一起,便于组装,较之四个单独存在的组成部31组装时更加方便、The four component parts 31 are connected together to facilitate assembly, which is more convenient than the assembly of four separately existing component parts 31.

进一步的,所述十字形正交复合中心质量块3一体成型。Further, the cross-shaped orthogonal composite central mass 3 is integrally formed.

所述十字形正交复合中心质量块3一体成型,中心切除四条U型狭缝,使四个组成部31藕断丝连,组装容易,加工也方便。The cross-shaped orthogonal composite central mass 3 is integrally formed, and four U-shaped slits are cut in the center, so that the four component parts 31 are connected by wires, which is easy to assemble and process.

如图7和8,本实施例的可选方案中,所述压电陶瓷晶片12为圆形。As shown in Figures 7 and 8, in an alternative solution of this embodiment, the piezoelectric ceramic wafer 12 is circular.

圆形的压电陶瓷晶片12易于加工,较之传统的夹心式压电换能器,不需要中心预应力螺栓固定。外径相同情况下,本申请采用圆盘形压电陶瓷晶片组成的压电晶堆4较之传统的夹心式压电换能器由圆环形压电陶瓷晶片组成的压电陶瓷晶堆具有更大的体积,从而进一步增大了换能器的功率容量。The circular piezoelectric ceramic wafer 12 is easy to process, and compared with traditional sandwich piezoelectric transducers, it does not need to be fixed with central prestressing bolts. In the case of the same outer diameter, the present application adopts a piezoelectric crystal stack 4 composed of disc-shaped piezoelectric ceramic wafers, which has a higher Larger volume, thus further increasing the power capacity of the transducer.

进一步的,所述电极片13包括电极部和连接部,所述连接部与所述电极部固接,所述连接部用于与电源连接;所述电极部为与所述压电陶瓷晶片12外形相同的圆形,所述电极部与所述压电陶瓷晶片12重合叠放。Further, the electrode sheet 13 includes an electrode part and a connection part, the connection part is fixedly connected to the electrode part, and the connection part is used to connect to a power supply; the electrode part is connected to the piezoelectric ceramic wafer 12 The shape is circular with the same shape, and the electrode part overlaps with the piezoelectric ceramic wafer 12 .

如此设置使得压电陶瓷晶片12与电极片13整个压叠在一起,避免了当换能器输入电功率较大时,强烈的振动容易引起高压打火及电极脱落。Such arrangement makes the piezoelectric ceramic chip 12 and the electrode sheet 13 laminated together, avoiding strong vibrations that easily cause high-voltage ignition and electrode shedding when the input power of the transducer is large.

本实施例的可选方案中,四个所述外质量块5与所述径向辐射壳体1一体化成型。In an optional solution of this embodiment, the four outer masses 5 are integrally formed with the radial radiation shell 1 .

其目的是避免十字形正交复合夹心式压电激励源和径向辐射壳体1之间形成接触面,有效避免了超声能量在接触面之间的传输损失。The purpose is to avoid the contact surface formed between the cross-shaped orthogonal composite sandwich piezoelectric excitation source and the radial radiation shell 1, and effectively avoid the transmission loss of ultrasonic energy between the contact surfaces.

如图1,本实施例的可选方案中,所述径向辐射壳体1两端还分别固接有防水密封盖14。As shown in FIG. 1 , in an alternative solution of this embodiment, waterproof sealing covers 14 are fixedly connected to both ends of the radial radiation housing 1 .

防止灰尘、水分等进入,引起短路等。Prevent dust, moisture, etc. from entering, causing short circuits, etc.

进一步的,两个所述防水密封盖14与所述径向辐射壳体1通过螺钉连接。Further, the two waterproof sealing covers 14 are connected to the radial radiation casing 1 by screws.

螺钉连接的方式较为简单,加工方便。The way of screw connection is relatively simple and convenient to process.

进一步的,两个所述防水密封盖与所述径向辐射壳体1之间分别设置有密封圈。Further, sealing rings are respectively provided between the two waterproof sealing covers and the radial radiation housing 1 .

进一步提高密封特性,防止灰尘和水分的进入。The sealing characteristics are further improved to prevent the ingress of dust and moisture.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

1. the cross orthogonal composite flooding tubular transducer of piezoelectricity, it is characterised in that include cross orthogonal composite sandwich formula piezoelectric excitation source and cylindric radial radiation housing;Described radial radiation housing is sleeved on outside described cross orthogonal composite sandwich formula piezoelectric excitation source;
Described cross orthogonal composite sandwich formula piezoelectric excitation source includes taper prestressing force elastic expansion structure, cross orthogonal complex centre mass, outer mass that piezoelectric ceramics crystalline substance heap that four groups of structures are identical is identical with four shapes;
Described cross orthogonal complex centre mass includes four block-shaped identical composition portions, and four pieces of described composition portion centrosymmetry are placed;Described in four groups, piezoelectric ceramics crystalline substance heap is placed around the central shaft centrosymmetry of described cross orthogonal complex centre mass;Four described outer masses are placed around the central shaft centrosymmetry of described cross orthogonal complex centre mass;
The medial surface in four described composition portions surrounds a cylindrical hole and two identical bellmouths;The small end of two described bellmouths is through with described cylindrical hole respectively;
Described taper prestressing force elastic expansion structure includes fixing device and the identical expansion cone of two shapes;Two described expansion cone are inserted in two described bellmouths by described fixing device is fixing respectively;
Often organize described piezoelectric ceramics crystalline substance heap to stack together by the piezoelectric ceramic wafer that even slice shape is identical, being mounted on metal electrode film between piezoelectric ceramic wafer described in adjacent two panels, the outside of the described piezoelectric ceramic wafer being positioned at two ends is also separately installed with described metal electrode film;Adjacent described electrode slice connects opposite polarity electrode;
The lateral surface in four described composition portions is plane, and the inner face of four described outer masses is plane;The lateral surface of described electrode slice and one of described composition portion that each described piezoelectric ceramics crystalline substance piles one end abuts, and the inner face of the described electrode slice mass outer with one of them described of the other end abuts;
The other end of four described outer masses abuts with the inwall of described radial radiation housing。
2. the tubular transducer of cross according to claim 1 orthogonal composite flooding piezoelectricity, it is characterised in that described fixing device is pre-stressed bolt, described pre-stressed bolt includes double threaded screw and two nuts, and described double threaded screw is inserted in described cylindrical hole;
Two described expansion cone are respectively arranged with centre bore, and two described expansion cone are set on described double threaded screw by described centre bore;
Two described nuts are spirally connected with the two ends of described double threaded screw respectively。
3. the tubular transducer of cross according to claim 1 orthogonal composite flooding piezoelectricity, it is characterised in that four pieces of described composition portions are sequentially connected with by four identical connectors, four described connectors are centrosymmetric placement。
4. the tubular transducer of cross according to claim 3 orthogonal composite flooding piezoelectricity, it is characterised in that described cross orthogonal complex centre mass is one-body molded。
5. the tubular transducer of cross according to claim 1 orthogonal composite flooding piezoelectricity, it is characterised in that described piezoelectric ceramic wafer is circular。
6. the tubular transducer of cross according to claim 5 orthogonal composite flooding piezoelectricity, it is characterised in that described electrode slice includes electrode portion and connecting portion, described connecting portion is affixed with described electrode portion, and described connecting portion is for being connected with power supply;Described electrode portion is the circle identical with described piezoelectric ceramic wafer profile, and described electrode portion overlaps with described piezoelectric ceramic wafer and stacks。
7. the tubular transducer of cross according to claim 1 orthogonal composite flooding piezoelectricity, it is characterised in that four described outer masses and described radial radiation housing integrated molding。
8. the cross orthogonal composite flooding tubular transducer of piezoelectricity according to any one of claim 1-7, it is characterised in that described radial radiation housing two ends have also been respectively and fixedly connected with waterproof sealing lid。
9. the tubular transducer of cross according to claim 8 orthogonal composite flooding piezoelectricity, it is characterised in that two described waterproof sealing lids are connected by screw with described radial radiation housing。
10. the tubular transducer of cross according to claim 9 orthogonal composite flooding piezoelectricity, it is characterised in that be respectively arranged with sealing ring between two described waterproof sealing lids and described radial radiation housing。
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