CN105689192A - Foam gluing system and method - Google Patents
Foam gluing system and method Download PDFInfo
- Publication number
- CN105689192A CN105689192A CN201610244918.XA CN201610244918A CN105689192A CN 105689192 A CN105689192 A CN 105689192A CN 201610244918 A CN201610244918 A CN 201610244918A CN 105689192 A CN105689192 A CN 105689192A
- Authority
- CN
- China
- Prior art keywords
- glue
- release paper
- roller
- foam
- foam raw
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
- B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
- B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
- B05D3/065—After-treatment
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
- Coating Apparatus (AREA)
Abstract
The invention relates to the field of die cutting product production, in particular to a foam gluing system and method. The foam gluing system comprises a glue barrel internally containing UV type glue, a glue pump, a closed glue box, an anilox roller, a transfer roller, glue storage rollers, glue evening rollers, a UV irradiation light source, a release paper feeding roller and release paper. One end of the glue pump communicates with the glue barrel, and the other end of the glue pump communicates with the closed glue box. The closed glue box supplies glue to the anilox roller in linkage with the transfer roller. The transfer roller, the glue storage rollers and the glue evening rollers are in sequential linkage. The glue evening rollers are further in sliding fit with foam raw materials. The UV irradiation light source and the release paper feeding roller are further arranged in the foam raw material advancing direction. The release paper is arranged on the release paper feeding roller and is bonded with the foam raw materials. According to the design, the surfaces of the foam raw materials can generate bonding force, the release paper cannot exert dragging force on the foam raw materials, the release paper can be evenly distributed on the surfaces of the foam raw materials, and an s-shaped structure is not generated. It is guaranteed that the foam raw materials and the release paper can be evenly attached, clipping is not needed, the yield is further increased, and energy consumption is reduced.
Description
Technical field
The present invention relates to die cutting product production field, be specifically related to a kind of foam coating system and method thereof。
Background technology
At present, die cutting product is widely used in automobile making, electron trade, and especially plane display industry, does not use stratiform thin material especially nowhere。Insulant, packing, heat-resisting heat-barrier material, sticker product, dust-proof material, shielding material etc. are both needed to adopt die cutting technique processing and manufacturing。
Foam surface all can be carried out gluing and overlay film operation by the die cutting product of currently available technology in the process of producing, described gluing and overlay film operate as shown in Figure 1, including foam raw material layer 1a, rubber rollers 2a, pad pasting layer 3a, viscose glue shower nozzle 4a, described foam raw material layer 1a through rubber rollers 2a feeding, described pad pasting layer 3a first passes through viscose glue shower nozzle 4a and carries out glue spraying operation later also by rubber rollers 2a feeding and by pad pasting layer 3a and foam raw material layer 1a bonding。
Such foam gluing overlay film operation can come into question, this problem is as follows: owing to pad pasting layer 3a is carried out feeding via warp after viscose glue shower nozzle 4a glue spraying by rubber rollers 2a, when continuing to be carried out feeding by rubber rollers 2a after pad pasting layer 3a and foam raw material layer 1a bonding, but when after pad pasting layer 3a and foam raw material layer 1a bonding due to the viscous force of pad pasting layer 3a non-fully uniform, so to not receiving uneven pulling force with the pad pasting layer 3a of foam raw material layer 1a bonding, and this pulling force cannot be offset by rubber rollers 2a or control, so also will not bond completely with foam raw material layer 1a according to the flatness of standard when being about to bond with foam raw material layer 1a with the pad pasting layer 3a of foam raw material layer 1a bonding on rubber rollers 2a, the result that this phenomenon causes is that pad pasting layer 3a can form snakelike laminating form at foam raw material layer 1a, solution for this snakelike laminating form is after the laminating that foam raw material layer 1a carries out pad pasting layer 3a, with guillotine, the edge of foam raw material layer 1a is cut, the situation of the snakelike laminating of pad pasting layer 3a and foam raw material layer 1a will be solved after cutting, but such design must add cutting process to after the technique of pad pasting, so that production capacity declines, energy consumption increases。
Summary of the invention
For the problems of the prior art, the present invention provides one can avoid forming snakelike distribution between pad pasting layer and foam raw material layer from without cutting, further improving production capacity, the foam coating system reducing energy consumption and method thereof。
For realizing above technical purpose, the technical scheme is that a kind of foam coating system, including the glue bucket including UV type glue, glue pump, closed type glue case, anilox roll, transferring roller, deposit rubber roll, smoothing roller, UV radiation source, release paper feeding roller and release paper, one end of described glue pump connects with glue bucket, the other end connects with closed type glue case, described closed type glue case is anilox roll glue supply, described anilox roll and transferring roller linkage, described transferring roller, deposit rubber roll and smoothing roller links successively, described smoothing roller is also slidably matched with foam raw material, prolong and foam raw material direction of advance further respectively has UV radiation source and release paper feeding roller, described release paper is located on release paper feeding roller and bonds with foam raw material。
As preferably, also including infrared baking box and defecator, described infrared baking box is also provided in above foam raw material and between UV radiation source and release paper feeding roller, and described defecator connects with the air outlet of infrared baking box。
As preferably, also including scraper, described scraper and anilox roll laminating。
As preferably, described scraper includes support portion and cutter head, and described cutter head is made up of gum elastic。
As preferably, the angle of described cutter head and level is 30 to 50 degree。
As preferably, also including seal casing, described seal casing by transferring roller, deposit rubber roll and smoothing roller and encapsulate wherein
For realizing above technical purpose, the technical scheme is that step one: to filling UV type glue in glue bucket, and to anilox roll, transferring roller, deposit rubber roll and smoothing roller surface is cleaned operation；
Step 2: be followed successively by glue pump, closed type glue case, anilox roll, transferring roller, deposit rubber roll, smoothing roller, UV radiation source and release paper feeding roller and power；
Step 3: the release paper on release paper feeding roller starts feeding and carries out laminating operation with foam raw material；
Step 4: adjust the cutter head of scraper and the angle of level according to laminating effect；
Step 5: power for infrared baking box and defecator, thus improving the laminating effect of release paper and foam raw material further。
As can be seen from the above description, the present invention possesses advantages below: first pass through glue bucket to anilox roll, transferring roller, deposit rubber roll and smoothing roller for UV type glue so that UV type glue is evenly distributed on smoothing roller, final smoothing roller can uniformly be coated with UV type glue for foam raw material surface, UV type glue now does not also produce viscosity, irradiated by UV radiation source on foam raw material surface, so that foam raw material surface produces viscosity, again through release paper feeding roller by release paper and foam raw material surface adhesive, the design of infrared baking box simultaneously further improves the dry of UV type glue, further increase the viscous force of UV type glue。
Such design makes the place producing viscous force be foam raw material surface, so foam raw material foam will not be produced the power pulled by release paper, such design makes the release paper can uniformly at foam stock chart EDS maps, serpentine configuration will not be produced, thus ensureing that foam raw material and release paper can uniformly be fitted, from without cutting, further improving production capacity, reduce energy consumption。
Accompanying drawing explanation
Fig. 1 is gluing and the overlay film operating system configuration schematic diagram of prior art。
Fig. 2 is gluing and the overlay film operating system configuration schematic diagram of the present invention。
Accompanying drawing illustrates: prior art: 1a, foam raw material layer, 2a, rubber rollers, 3a, pad pasting layer, 4a, viscose glue shower nozzle。
The present invention: 1, glue bucket, 2, glue pump, 3, closed type glue case, 4, anilox roll, 5, transferring roller, 6, deposit rubber roll, 7, smoothing roller, 8, UV radiation source, 9, release paper feeding roller, 10, release paper, 11, infrared baking box, 12, defecator, 13, scraper, 13.1, support portion, 13.2, cutter head, 14, seal casing。
Detailed description of the invention
As shown in Figure 2, a kind of foam coating system, including the glue bucket 1 including UV type glue, glue pump 2, closed type glue case 3, anilox roll 4, transferring roller 5, deposit rubber roll 6, smoothing roller 7, UV radiation source 8, release paper feeding roller 9 and release paper 10, one end of described glue pump 2 connects with glue bucket 1, the other end connects with closed type glue case 3, described closed type glue case 3 is anilox roll 4 glue supply, described anilox roll 4 links with transferring roller 5, described transferring roller 5, deposit rubber roll 6 and smoothing roller 7 links successively, described smoothing roller 7 is also slidably matched with foam raw material, prolong and foam raw material direction of advance further respectively has UV radiation source 8 and release paper feeding roller 9, described release paper 10 is located on release paper feeding roller 9 and bonds with foam raw material；Also including infrared baking box 11 and defecator 12, described infrared baking box 11 is also provided in above foam raw material and between UV radiation source 8 and release paper feeding roller 9, and described defecator 12 connects with the air outlet of infrared baking box 11；Also including scraper 13, described scraper 13 is fitted with anilox roll 4；Described scraper 13 includes support portion 13.1 and cutter head 13.2, and described cutter head 13.2 is made up of gum elastic；The angle of described cutter head 13.2 and level is 30 to 50 degree；Also include seal casing 14, described seal casing 14 by transferring roller 5, deposit rubber roll 6 and smoothing roller 7 encapsulates wherein。
A kind of foam glue spreading method, including
Step one: to filling UV type glue in glue bucket 1, and to anilox roll 4, transferring roller 5, deposit rubber roll 6 and smoothing roller 7 surface is cleaned operation；
Step 2: be followed successively by glue pump 2, closed type glue case 3, anilox roll 4, transferring roller 5, deposit rubber roll 6, smoothing roller 7, UV radiation source 8 and release paper feeding roller 9 and power；
Step 3: the release paper 10 on release paper feeding roller 9 starts feeding and carries out laminating operation with foam raw material；
Step 4: adjust the cutter head 13.2 of scraper 13 and the angle of level according to laminating effect；
Step 5: power for infrared baking box 11 and defecator 12, thus improving the laminating effect of release paper 10 and foam raw material further。
First pass through glue bucket to anilox roll, transferring roller, deposit rubber roll and smoothing roller for UV type glue so that UV type glue is evenly distributed on smoothing roller, final smoothing roller can uniformly be coated with UV type glue for foam raw material surface, UV type glue now does not also produce viscosity, irradiated by UV radiation source on foam raw material surface, so that foam raw material surface produces viscosity, again through release paper feeding roller by release paper and foam raw material surface adhesive, the design of infrared baking box simultaneously further improves the dry of UV type glue, further increases the viscous force of UV type glue。
Above the present invention and embodiment thereof being described, this description does not have restricted, and shown in accompanying drawing is also one of embodiments of the present invention, and actual structure is not limited thereto。If generally speaking those of ordinary skill in the art is enlightened by it, when without departing from the invention objective, design the frame mode similar to this technical scheme and embodiment without creationary, protection scope of the present invention all should be belonged to。
Claims (7)
1. a foam coating system, including the glue bucket (1) including UV type glue, glue pump (2), closed type glue case (3), anilox roll (4), transferring roller (5), deposit rubber roll (6), smoothing roller (7), UV radiation source (8), release paper feeding roller (9) and release paper (10), one end of described glue pump (2) connects with glue bucket (1), the other end connects with closed type glue case (3), described closed type glue case (3) is anilox roll (4) glue supply, described anilox roll (4) and transferring roller (5) linkage, described transferring roller (5), deposit rubber roll (6) and smoothing roller (7) links successively, described smoothing roller (7) is also slidably matched with foam raw material, prolong and foam raw material direction of advance further respectively has UV radiation source (8) and release paper feeding roller (9), described release paper (10) is located at release paper feeding roller (9) and above and bonds with foam raw material。
2. foam coating system according to claim 1, it is characterized in that: also include infrared baking box (11) and defecator (12), described infrared baking box (11) is also provided in above foam raw material and is positioned between UV radiation source (8) and release paper feeding roller (9), and described defecator (12) connects with the air outlet of infrared baking box (11)。
3. foam coating system according to claim 1, it is characterised in that: also include scraper (13), described scraper (13) and anilox roll (4) laminating。
4. foam coating system according to claim 3, it is characterised in that: described scraper (13) includes support portion (13.1) and cutter head (13.2), and described cutter head (13.2) is made up of gum elastic。
5. foam coating system according to claim 4, it is characterised in that: the angle of described cutter head (13.2) and level is 30 to 50 degree。
6. foam coating system according to claim 1, it is characterized in that: also include seal casing (14), described seal casing (14) by transferring roller (5), deposit rubber roll (6) and smoothing roller (7) and encapsulate wherein。
7. a foam glue spreading method, including
Step one: to filling UV type glue in glue bucket (1), and to anilox roll (4), transferring roller (5), deposit rubber roll (6) and smoothing roller (7) surface is cleaned operating；
Step 2: be followed successively by glue pump (2), closed type glue case (3), anilox roll (4), transferring roller (5), deposit rubber roll (6), smoothing roller (7), UV radiation source (8) and release paper feeding roller (9) power supply；
Step 3: the release paper (10) on release paper feeding roller (9) starts feeding and carries out laminating operation with foam raw material；
Step 4: adjust the cutter head (13.2) of scraper (13) and the angle of level according to laminating effect；
Step 5: power for infrared baking box (11) and defecator (12), thus improving the laminating effect of release paper (10) and foam raw material further。
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610244918.XA CN105689192B (en) | 2016-04-19 | 2016-04-19 | Foam coating system and its method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610244918.XA CN105689192B (en) | 2016-04-19 | 2016-04-19 | Foam coating system and its method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105689192A true CN105689192A (en) | 2016-06-22 |
| CN105689192B CN105689192B (en) | 2018-07-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610244918.XA Active CN105689192B (en) | 2016-04-19 | 2016-04-19 | Foam coating system and its method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105689192B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2174264Y (en) * | 1993-08-10 | 1994-08-17 | 俞以纯 | Double-side hot melt pressure-sensitive rubber coating device |
| US5932050A (en) * | 1994-07-29 | 1999-08-03 | Tonen Corporation | Method of producing a reinforcing fiber sheet |
| CN103316809A (en) * | 2013-06-17 | 2013-09-25 | 昆山韩保胶带科技有限公司 | Coating device of grid rubber belt |
| CN203610276U (en) * | 2013-11-25 | 2014-05-28 | 佛山欣涛新材料科技有限公司 | Hot melt adhesive coating device used in small-sized laboratory |
| CN205518416U (en) * | 2016-04-19 | 2016-08-31 | 无锡乾朗科技有限公司 | Steep cotton rubber coating system |
-
2016
- 2016-04-19 CN CN201610244918.XA patent/CN105689192B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2174264Y (en) * | 1993-08-10 | 1994-08-17 | 俞以纯 | Double-side hot melt pressure-sensitive rubber coating device |
| US5932050A (en) * | 1994-07-29 | 1999-08-03 | Tonen Corporation | Method of producing a reinforcing fiber sheet |
| CN103316809A (en) * | 2013-06-17 | 2013-09-25 | 昆山韩保胶带科技有限公司 | Coating device of grid rubber belt |
| CN203610276U (en) * | 2013-11-25 | 2014-05-28 | 佛山欣涛新材料科技有限公司 | Hot melt adhesive coating device used in small-sized laboratory |
| CN205518416U (en) * | 2016-04-19 | 2016-08-31 | 无锡乾朗科技有限公司 | Steep cotton rubber coating system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105689192B (en) | 2018-07-20 |
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