CN105688911B - A kind of preparation method of high activity ferrum-based catalyst - Google Patents

A kind of preparation method of high activity ferrum-based catalyst Download PDF

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CN105688911B
CN105688911B CN201610120113.4A CN201610120113A CN105688911B CN 105688911 B CN105688911 B CN 105688911B CN 201610120113 A CN201610120113 A CN 201610120113A CN 105688911 B CN105688911 B CN 105688911B
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catalyst
rice husk
sio
preparation
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CN105688911A (en
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张志刚
石磊
谭猗生
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Shenyang University of Chemical Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/74Iron group metals
    • B01J23/745Iron
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/78Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with alkali- or alkaline earth metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/30Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
    • B01J35/391Physical properties of the active metal ingredient
    • B01J35/394Metal dispersion value, e.g. percentage or fraction
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2/00Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon
    • C10G2/30Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen
    • C10G2/32Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts
    • C10G2/33Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used
    • C10G2/331Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals
    • C10G2/332Production of liquid hydrocarbon mixtures of undefined composition from oxides of carbon from carbon monoxide with hydrogen with the use of catalysts characterised by the catalyst used containing group VIII-metals of the iron-group
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/70Catalyst aspects

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Materials Engineering (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Catalysts (AREA)

Abstract

A kind of preparation method of high activity ferrum-based catalyst, is related to a kind of preparation method of catalyst, and rice husk method prepares high activity Fe M/SiO2Catalyst flow path:Using intermediate processing, Fe (NO3)3·9H2O (>=99%) dissolves in deionized water, is then deposited in the duct of rice husk;After washing, filtered presoma are 10 hours dry in 120 DEG C of baking ovens, the catalyst after roasting restores 10 hours for 250 400 DEG C in synthesis gas atmosphere;Prepared Fe M/SiO2Catalyst is respectively designated as Fe M(A)/SiO2B, wherein M refer to the trace element contained in rice husk, have K, Ca, Mg etc., A to refer to the mass fraction of load Fe, this method makes full use of the elements such as the silicon, carbon and trace meter contained in rice husk, considerably improves the activity of catalyst.Catalyst prepared by this method is used for Fischer-Tropsch synthesis, shows good reactivity and splendid stability.

Description

A kind of preparation method of high activity ferrum-based catalyst
Technical field
The present invention relates to a kind of preparation methods of catalyst, more particularly to a kind of preparation side of high activity ferrum-based catalyst Method.
Background technology
Gasoline, appearance are transparency liquid, and main component is C4~C12 aliphatic hydrocarbons and cyclic hydrocarbon composition.Gasoline is mainly answered For internal combustion engine and car engine.Industrial gasoline is mainly made by petroleum fractionating or heavy end cracking.Crude oil is through distilling, urging Change cracking, thermal cracking, be hydrocracked, the processes such as catalytic reforming generate gasoline component.But with the high speed development of world economy, stone The worsening shortages of oily resource, the rapid development of the getting worse and biomass technology of environmental pollution, F- T synthesis(Fischer- Tropsch synthesis:By coal, natural gas, one that biomass indirect reformer is liquid fuel and high valuable chemicals The important technical process of kind)The extensive concern of countries in the world is caused again.In conjunction with the resource of China's " rich coal, oil starvation, few gas " Feature develops using coal as the coal chemical technology of waste petroleum-type product, implements oil and replaces strategy, is relationship China economy The key subjects of long-term stability development and energy security, and realize the inevitable choice of national " with coal for replacing oil " strategy.But take Ask product extremely complex, using different iron-baseds, cobalt-based or noble metal catalyst, the selective difference of liquid product is larger. Wherein, ferrum-based catalyst is cheap, and content is big in the earth's crust, becomes the source of most important expense denitrating catalyst.
Metallic catalyst is to study earliest in solid catalyst, is most deep, while and obtaining the most widely applied A kind of catalyst.It is most important one kind catalyst in Industrial Catalysis.By its effect classification, metallic catalyst, which can play, to be added The effects that hydrogen, dehydrogenation, oxidation, isomerization, cyclisation.According to price category, metallic catalyst includes base metal catalysts, such as:Ni、 Cu, Co, Fe etc.;And noble metal catalyst, such as:Pt, Pd, Ru, Rh etc..Currently, the preparation method master of metallic catalyst To include chemical method and Physical.Wherein mainly there are infusion process, coprecipitation, homogeneous precipitation method, sol-gel method in chemical method With microemulsion method etc.;Physical has vapour deposition process, atom deposition method, sputtering method and solid-phase sequencing.It is coprecipitated in chemical method Reaction condition is mild in method and homogeneous precipitation method preparation ground metallic catalyst preparation process, is easy to control, and equipment is thrown Enter small, the metal particle size of preparation is uniformly dispersed controllably.And prepared catalyst activity in catalysis is reacted is higher, therefore Extensive use in production.But during preparing metallic catalyst using coprecipitation method and homogeneous precipitation method, due to It is widely used relatively inexpensive metal nitrate presoma, there is the largely waste water generation containing nitrate anion, the pole caused by environment Big to influence, environment is unfriendly.Therefore, in the today implemented Green Chemistry, advocate green synthetic chemistry, exploitation is a kind of simple and practicable , free of contamination metallic catalyst preparation method it is very necessary.
Rice husk is one layer of shell outside paddy, is by coetonium, inner glume, a few part compositions such as sterile lemma and rachilla, coetonium top Hair with temples hairy except portion.Positive rice husk is then made of some rough prothenchyma (of wood)s, about 24~30 microns of thickness, Rice husk is rich in cellulose, lignin, silica, wherein fat, the content of protein are relatively low, based on rice variety, area, gas
Differences, the chemical compositions such as time can be variant.
The utilization of rice husk at present includes mainly:Rice husk, which hydrolyzes, produces xylose, furfural, the utilization of silicon source and rice husk in rice husk As energy and material power generation etc..But rice husk hydrolysis production xylose and its by-product of furfural are very more, and economic benefit value is low;Rice Shell is only used as silicon source, and the carbon and a small amount of metal such as K, the wastes such as Na contained in rice husk is serious;Rice husk power generating is also only The carbon in rice husk is utilized.
Invention content
The purpose of the present invention is to provide a kind of preparation method of high activity ferrum-based catalyst, this method makes full use of rice husk In the elements such as silicon, carbon and trace meter K, Ca, Mg for containing, with the SiO generated after the silicon source roasting of rice husk2As catalyst Carrier;With contain in rice husk elements K, Ca, Mg etc. for catalyst promoter, considerably improve catalyst activity and Stability.
The purpose of the present invention is what is be achieved through the following technical solutions:
A kind of preparation method of high activity ferrum-based catalyst, the method includes following preparation process:
Rice husk method prepares high activity Fe-M/SiO2Catalyst flow path:Using intermediate processing, Fe (NO3)3·9H2O (≥ 99%) dissolving in deionized water, is then deposited in the duct of rice husk;Precipitating reagent chooses NH respectively4OH, NaOH and Na2CO3, 50-80 DEG C of precipitation temperature is controlled, pH value precipitates between 7-9;Wherein the quality of Fe accounts for the 1- of catalyst gross mass 60%;After washing, filtered presoma are dried 10 hours in 120 DEG C of baking ovens, 150-500 DEG C of roasting 3-5 is small in air When, the catalyst after roasting restores 10 hours for 250-400 DEG C in synthesis gas atmosphere;Prepared Fe-M/SiO2Catalyst point Fe-M is not named as it(A)/SiO2- B, wherein M refer to the trace element contained in rice husk, have K, Ca, Mg etc., A to refer to the matter of load Fe Score is measured, B refers to the reduction temperature of catalyst in an inert atmosphere.
A kind of preparation method of high activity ferrum-based catalyst prepares Fe/SiO using the precipitation method2Catalyst:Fe (NO3)3·9H2O (>=99%) dissolves in deionized water, is then deposited in SiO2In duct, the wherein quality of Fe accounts for catalyst The 1-60% of gross mass;Using SiO2 (Cariact Q-50, Fuji Silysia Co., specific surface area: 57 m2g-1, pore volume: 1.2 mLg-1) it is used as starting vector;First, SiO2600 DEG C under air conditions Roasting 3 hours, purpose remove the water and other impurities of carrier surface absorption;Precipitating reagent chooses NH respectively4OH, NaOH and Na2CO3, 50-80 DEG C of precipitation temperature is controlled, pH value precipitates between 7-9;Washing, filtered presoma in 120 DEG C of baking ovens It after middle drying 10 hours, roasts 3-5 hours for 150-500 DEG C in air, the 250- in synthesis gas atmosphere of the catalyst after roasting 400 DEG C restore 10 hours;Prepared Fe/SiO2Catalyst is respectively designated as Fe(A)/ SiO2- B, A refer to the quality point of load Fe Number, B refer to the reduction temperature of catalyst in an inert atmosphere.
A kind of preparation method of high activity ferrum-based catalyst prepares Fe/RHA-air catalyst using the precipitation method: Fe (NO3)3·9H2O (>=99%) dissolves in deionized water, is then deposited in rice hull ash duct, the wherein quality of Fe accounts for The 1-60% of catalyst gross mass;RHA-air refer to rice husk in air 500 DEG C roasting 3 hours after remaining residue, be dioxy SiClx and trace meter oxide;Precipitating reagent chooses NH respectively4OH, NaOH and Na2CO3, control 50-80 DEG C of precipitation temperature, pH Value precipitates between 7-9;Washing, filtered presoma in 120 DEG C of baking ovens after dry 10 hours, 150- in air 500 DEG C roast 3-5 hours, and the catalyst after roasting restores 10 hours for 250-400 DEG C in synthesis gas atmosphere;Prepared Fe/ RHA-air catalyst is respectively designated as Fe(A)/ RHA-air-B, A refer to the mass fraction of load Fe, and B refers to catalyst in indifferent gas Reduction temperature in atmosphere.
Advantages of the present invention is with effect:
1. the present invention makes full use of the elements such as the silicon contained in rice husk, carbon and trace meter K, Ca, Mg, with the silicon of rice husk The SiO generated after the roasting of source2Carrier as catalyst;It is helped for catalyst with the elements K that contains in rice husk, Ca, Mg etc. Agent considerably improves the activity and stability of catalyst.The catalyst prepared using the method for this patent report, it is de- for taking Synthetic reaction shows to show good reactivity and stability.
2. the catalyst prepared by the present invention shows higher Fe metal dispersities, smaller metal Fe particles;Rice husk The addition of middle Si, K element considerably improve the activity and stability of catalyst.
Description of the drawings
Fig. 1 is that rice husk method prepares Fe-M/SiO2Catalyst flow path figure.
Specific implementation mode
The following describes the present invention in detail with reference to examples.
Specific example 1:
Using NaOH as precipitating reagent, it is anti-to be directly used in F- T synthesis using the different Fe load capacity catalyst of rice husk method preparation It answers.Fischer-tropsch reaction condition is as follows:280 DEG C of reaction temperature, 1.0 MPa of pressure, 10 g of catalyst quality, reaction time 100 hours, synthesis gas formed CO/H2 = 1/1, W/F (CO + H2 + Ar) = 5 ghmol-1
From the data in table 1 it is found that when preparing Fe base catalyst using rice husk method, when Fe load capacity is relatively low (1wt%), prepared catalyst activity is relatively low, and CO conversion ratios are only 12%;As the increase of Fe load capacity is from 5-40wt%, urge The activity of agent gradually increases;But when Fe load capacity is more than 40wt%, catalyst activity declines instead.
Specific example 2:
Using NaOH as precipitating reagent, Fe load capacity prepared by rice husk method is used for 20% catalyst to be directly used in F- T synthesis anti- It answers.Reduction temperature is 250-600 DEG C under synthesis gas environment.Fischer-tropsch reaction condition is as follows:260-300 DEG C of reaction temperature, pressure 1.0-2.5 MPa, 10 g of catalyst quality, 100 hours reaction time, synthesis gas form CO/H2 = 1/1, W/F (CO + H2 + Ar) = 5 ghmol-1.Table 2 is to investigate to prepare Fe-M using rice husk method(20)/ SiO2Catalyst is in different reduction temperature Fischer-tropsch reaction activity under degree.
From the response data in table 2 it is found that using rice husk method prepare the catalyst restored under different reduction temperatures, Its active difference is larger, when reduction temperature is relatively low(250 ℃), catalyst activity is poor, and CO conversion ratios are only 9%, and explanation is worked as When reduction temperature is relatively low, di-iron trioxide can not be synthesized gas and be reduced to cementite, and only small part activity is higher in other words Ferric iron can be reduced;Reduction temperature is gradually risen from 250-350 DEG C, prepared catalyst activity is gradually mentioned, and 350 DEG C reduction when, catalyst activity is up to 66%.But when reduction temperature improves again, the reactivity of catalyst significantly reduces, Illustrate that high temperature causes metal Fe to be sintered, grain growth.
Specific example 3:
Using NaOH as precipitating reagent, Fe load capacity prepared by rice husk method is used for 20% catalyst to be directly used in F- T synthesis anti- It answers.Reduction temperature is 250-600 DEG C under synthesis gas environment.Fischer-tropsch reaction condition is as follows:260-300 DEG C of reaction temperature, pressure 1.0-2.5 MPa, 10 g of catalyst quality, 100 hours reaction time, synthesis gas form CO/H2 = 1/1, W/F (CO + H2 + Ar) = 5 ghmol-1.Table 3 is to investigate to prepare Fe-M using rice husk method(20)/ SiO2Catalyst is at different conditions Fischer-tropsch reaction activity.
From the response data in table 3 it is found that the catalyst prepared using rice husk method, reactivity is with reaction temperature It increases(260-300℃)And increase, increase with the increase of reaction pressure.
Specific example 4:
Using NaOH as precipitating reagent, the approximate Fe bases catalyst of content prepared using distinct methods is anti-for F- T synthesis It answers.Fischer-tropsch reaction condition is as follows:260-300 DEG C of reaction temperature, pressure 1.0-2.5 MPa, 10 g of catalyst quality, reaction 100 hours time, synthesis gas form CO/H2 = 1/1, W/F (CO + H2 + Ar) = 5 ghmol-1.Table 4 is to investigate Using different method for preparing catalyst on the active influence of fischer-tropsch reaction.
From the response data in table 4 it is found that the Fe/SiO prepared using conventional precipitation method2Catalyst activity is worst, only 49% CO conversion ratios, using precipitation method preparation Fe/RHA-air catalyst, its reactivity ratio's conventional precipitation method prepares catalyst Activity it is high by about 12%, but be still below the activity that rice husk method prepares catalyst(About low 5%).
Specific example 5:
Using NaOH as precipitating reagent, Fe load capacity prepared by rice husk method is used for 40% catalyst to be directly used in F- T synthesis anti- It answers.Reduction temperature is 350 DEG C under synthesis gas environment.Fischer-tropsch reaction condition is as follows:300 DEG C of reaction temperature, 2.0 MPa of pressure, 20 g of catalyst quality, 2000 hours reaction time, synthesis gas form CO/H2 = 1/1, W/F (CO + H2 + Ar) = 1 ghmol-1.Table 5 is to investigate to prepare Fe-M using rice husk method(40)/ SiO2- 300 catalyst stabilities.
It is from the response data in table 5 it is found that especially good using the catalyst stability of rice husk method preparation, it reacts 2000 hours When, catalyst is substantially without deactivation behaviours.
The above is only several embodiments of the application, not does any type of limitation to the application, although this Shen Please disclosed as above with preferred embodiment, however not to limit the application, any person skilled in the art is not taking off In the range of technical scheme, makes a little variation using the technology contents of the disclosure above or modification is equal to Case study on implementation is imitated, is belonged in technical proposal scope.

Claims (1)

1. a kind of preparation method of high activity ferrum-based catalyst, which is characterized in that the method includes following preparation process:
Rice husk method prepares high activity Fe-M/SiO2Catalyst flow path:Using intermediate processing, purity is more than or equal to 99% Fe (NO3)3·9H2O dissolves in deionized water, is then deposited in the duct of rice husk;Precipitating reagent chooses NH respectively4OH、NaOH And Na2CO3, 50-80 DEG C of precipitation temperature is controlled, pH value precipitates between 7-9;Wherein the quality of Fe accounts for catalyst gross mass 1-60%;After washing, filtered presoma are dried 10 hours in 120 DEG C of baking ovens, 3-5 is roasted for 150-500 DEG C in air Hour, the catalyst after roasting restores 10 hours for 250-400 DEG C in the synthesis gas atmosphere of F- T synthesis;Prepared Fe-M/ SiO2Catalyst, wherein M refer to the trace element contained in rice husk, there is K, Ca, Mg.
CN201610120113.4A 2016-03-03 2016-03-03 A kind of preparation method of high activity ferrum-based catalyst Expired - Fee Related CN105688911B (en)

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CN104941650A (en) * 2015-06-11 2015-09-30 沈阳化工大学 Method for preparing nano metal catalyst

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CN104941650A (en) * 2015-06-11 2015-09-30 沈阳化工大学 Method for preparing nano metal catalyst

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